ABB TZIDC User manual

TZID-C Intelligent Positioner
Operating Instructions 42/18-64 EN Rev. 4.0
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TZID-C

1.
3.
4.
2.
Mounting to linear actuators

Mounting to rotary actuators
1.
2.
M6 screws
3.
M5 screws
4

Brief operating instructions
a Brief operating instructions 42/18-64-4 EN
0 Brief operating instructions
Mechanical mounting
see fold-out drawing
Pneumatic connection
• Connect the air supply to the in port. Air supply range must be between 1.4 and 6 bar
(20 to 90 psi).
Caution: Do not exceed the max. pressure of the actuator!
• Connect the actuator supply to the OUT1 port (and OUT2 port for double acting actuators).
Electrical connection
• Make the electrical connections according to the following terminal designation:
* Option
+11/-12 Analog input, 4...20 mA signal
+31/-32 Analog output, position feedback, 4...20 mA signal*
+41/-42 Digital position feedback, SW1 *
+51/-52 Digital position feedback, SW2 *
+81/-82 Digital input
+83/-84 Digital output, alarm contact
+41/-42 Kit for digital position feedback, Limit 2*
+51/-52 Kit for digital position feedback, Limit 1*
+41/-42 Shutdown module*
41 Kit for digital position feedback, 24 V microswitch, Limit 1, NC contact *
42 Kit for digital position feedback, 24 V microswitch, Limit 1, NO contact*
43 Kit for digital position feedback, 24 V microswitch, Limit 1, input*
51 Kit for digital position feedback, 24 V microswitch, Limit 2, NC contact*
52 Kit for digital position feedback, 24 V microswitch, Limit 2, NO contact*
53 Kit for digital position feedback, 24 V microswitch, Limit 2, input*
Read and observe the safety instructions in chapter 1 of these operating
instructions.
Caution

Brief operating instructions
42/18-64-4 EN Brief operating instructions b
Commissioning
1. Turn on the air supply to the positioner.
2. Apply the 4...20 mA analog input signal to the positioner.
3. Check for proper mounting:
- Press and hold
MODE .
- Additionally briefly press or until mode 1.3 (manual adjustment within the sensor
range) is displayed.
-Release
MODE .
- Press or to move the actuator to its mechanical limit stops in both directions, and
note the values. The angle of rotation is indicated in degrees.
4. Switch to the configuration level:
- Press and hold and simultaneously.
- Additionally briefly press
ENTER .
- Wait until the countdown from 3 to 0 is completed.
- Release and .
The device will automatically go to parameter group P1.
5. Select the actuator type (parameter P1); select ROTARY or LINEAR using or .
6. Start Autoadjust:
- Press and hold
MODE .
- Additionally briefly press ; until "P1.1" is indicated.
-Release
MODE .
-Press ENTER and keep it pressed until the countdown is finished.
-Release
ENTER .
Autoadjust is started.
- If the message "COMPLETE" is displayed to indicate successful Autoadjust, briefly
press
ENTER to acknowledge.
It is also possible that Autoadjust is automatically cancelled due to troubles, and an
error message is displayed. See “P 1.1 Autoadjust”on page 53 for details.
Recommended positions of limit stops:
> -28°and < +28°for linear actuators
>-57°and < +57°for rotary actuators
Minimum angle: 25°
This step must be performed prior to Autoadjust (step 6).
Caution

Brief operating instructions
c Brief operating instructions 42/18-64-4 EN
7. Adjust the tolerance band (only necessary for critical actuators, e.g. especially small ones).
See “P1.2 Tolerance band”on page 55. Usually, this step is not required.
8. If required test the settings. See “P1.3 Test”on page 56 for details.
9. Save the settings:
- Press and hold
MODE .
- In addition, briefly press until P1.4 is indicated.
-Release
MODE .
-SelectNV_SAVE using or .
- Press and hold
ENTER until the countdown is completed, then release ENTER .
The settings are saved in the non-volatile memory, and the positioner returns to the operat-
ing level. The last previous operating mode is activated again.
Selecting operating mode
Mode 1.0: Adaptive control
•Press and hold
MODE .
•Additionally briefly press as often as required.
•is displayed.
•Release
MODE .
•is displayed, adaptive control is running.
Mode 1.1: Fixed control
•Press and hold
MODE .
•Additionally briefly press as often as required.
•is displayed.
•Release
MODE
•is displayed, fixed control is running.
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Brief operating instructions
42/18-64-4 EN Brief operating instructions d
Mode 1.2: Manual adjustment within the stroke range
•Press and hold
MODE .
•Additionally briefly press as often as required.
•is displayed.
•Release
MODE .
•is displayed.
•Press or to adjust the position within the stroke range.
Mode 1.3: Manual adjustment within the sensor range
•Press and hold
MODE .
•Additionally briefly press as often as required.
•is displayed.
•Release
MODE .
•is displayed.
•Press or to adjust the position within the sensor range.
See Appendix A for an overview on the configuration level.
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Brief operating instructions
e Brief operating instructions 42/18-64-4 EN
Parameter setting example:
"Changing valve action from direct to reverse"
Starting situation: the TZID-C is operating on the operating level in an arbitrary mode.
1. Change over to the configuration level:
- Simultaneously press and hold and .
- In addition, briefly press
ENTER .
- Wait until countdown from 3 to 0 has run down.
-Release
ENTER .
- is displayed.
2. Change over to parameter group 2._ (See “Parameter group 2: Setpoint”on page 57):
- Simultaneously press and hold
MODE and ENTER .
- In addition briefly press once.
- is displayed.
-Release
MODE and ENTER .
- is displayed.
3. Select parameter 2.3 "Valve action:
- Press and hold
MODE .
- In addition, 3 x briefly press .
- is displayed.
-Release
MODE .
4. Change parameter setting:
- Briefly press to select "REVERSE".
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Brief operating instructions
42/18-64-4 EN Brief operating instructions f
5. Change over to parameter 2.7 "EXIT" and save the new setting:
- Press and hold
MODE .
- In addition, 4 x briefly press .
- is displayed.
-Release
MODE .
- Briefly press to select "NV_SAVE.
- Press and hold
ENTER until the displayed countdown from 3 to 0 has run down.
The positioner saves the new setting and automatically returns to the operating level.
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Table of contents
gTable of contents 42/18-64-4 EN
Table of Contents
0 Brief operating instructions ..................................................................................... a
1 Safety and precautions .............................................................................................. 1
1.1 General ......................................................................................................................1
1.2 Explanation of warning signs and notes................................................................2
1.3 Notes on electrical and pneumatic safety .............................................................2
1.4 Proper use.................................................................................................................2
1.5 Qualified personnel ..................................................................................................2
2 Manufacturer’s information...................................................................................... 3
2.1 Delivery......................................................................................................................3
2.2 CE compliance information .....................................................................................3
3 Application and brief description........................................................................... 4
4 Installing and commissioning ............................................................................... 10
4.1 Mechanical mounting.............................................................................................10
4.1.1 General......................................................................................................... 10
4.1.2 Operating conditions at the installation site ................................................. 11
4.1.3 Mounting to linear actuator ........................................................................... 12
4.1.4 Mounting to rotary actuator........................................................................... 18
4.1.5 Mounting to control valves 23/24, 23/25 ...................................................... 21
4.1.6 Mounting to control valve 23/26.................................................................... 22
4.2 Pneumatic connection. ..........................................................................................23
4.3 Electrical connection..............................................................................................25
4.4 Mounting the splash guard cap.............................................................................28