ABB Slimline XRG00 User manual

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I N S TA LL AT I O N I N S T R U C TI O N
Switch Disconnector Fuse
Slimline XRG00
— Switch Disconnector Fuse Slimline XRG00_rev.C/1SEQ100098P0001

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Table of contents
01 Use of symbols
07
10 ITS
12 EFM
Motor operation
14 Fuse replacement
15 Accessory
04 Busbar overview
Manual operation
06

1
Hazardous voltage
Warns about a situation where a hazardous
voltage may cause physical injury to a per-
son or damage to equipment.
General warning
Warns about a situation where something
other than electrical equipment may cause
physical injury to a person or damage to
equipment.
—
Use of symbols
Caution
Provides important information or warns
about a situation that may have a detrimen-
tal effect on equipment.
Information
Provides important information about the
equipment.
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
Tools
Shows the needed tools for mounting or
fastening.

2
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Receiving, handling and storage
Receiving and handling
Upon receipt, carefully inspect the switch
for damage that may have occurred during
transit. If damage is evident, or there is vis-
ible indication of rough handling, immedi-
ately file a damage claim with the transpor-
tation company, and notify your local ABB
sales office.
Do not remove the shipping package until
ready to install the switch.
Storage
If the unit will not be placed into service im-
mediately, store the switch on its original
package in a clean, dry location. To prevent
condensation, maintain a uniform tempera-
ture. Store the unit in a heated building, al-
lowing adequate air circulation and protec-
tion from dirt and moisture. Storing the
unit outdoors could cause harmful conden-
sation inside the switch enclosure.
HAZARD OF EQUIPMENT
OVERTURNING
When moving with a fork lift, do not re-
move the shipping package until the device
is in its final location.
Failure to follow this instruction will result
in personal injury or equipment damage.
Warning
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0

3
—
Read these safety instructions
carefully before using this product!
HAZARD OF ELECTRIC SHOCK,
EXPLOSION, OR ARC FLASH
• Apply appropriate personal protective
equipment and follow safe electrical work
practices.
• This equipment must only be installed
and serviced by qualified electrical per-
sonnel.
• Before performing visual inspections,
tests, or maintenance on the equipment,
disconnect all sources of electric power.
Assume that all circuits are live unless
they are completely deenergized, tested,
grounded, and tagged. Pay particular at-
tention to the design of the power sys-
tem. Consider all sources of power, in-
cluding the possibility of backfeeding.
• Turn off switch before removing or mak-
ing load side connections.
• Always use a properly rated voltage sens-
ing device at all line and load to confirm
switch is off.
• Turn off power supplying switch before
doing any other work on or inside switch.
Failure to follow these instructions could
result in death or serious injury.
Danger
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0

4
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Busbar overview
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
A B C
D
F
E
A
B
C
D
E
F
50/5-2p
-
-
-
100
75
5
50/5-3p
50
50
-
-
75
5
50/5-4p
50
50
50
-
75
5
50/10-2p
-
-
-
100
75
10
50/10-3p
50
50
-
-
75
10
50/10-4p
50
50
50
-
75
10

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Busbar overview
A
B
C
D
E
F
185/10-2p
-
-
-
370
77.5
10
185/10-3p
185
185
-
-
77.5
10
185/10-4p
185
185
97.5
-
77.5
10
AB
C
D
F
E
5
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0

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Manual operation
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
6
(4) 44(4)
3
Max. 4Nm
Max. 4Nm
45°
1
2
3
M6 thread forming screw (not included)

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Motor operation
5
6 (6)
1
45°
2
4
7
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
3
3
Max. 4Nm
Max. 4Nm
45°
1
2
4
Pos. 3, 6 - M6 thread forming screw (not included)
Pos. 5 - M5X8 thread forming screw with a TX30 head (included)

Close
Open
2
1
—
Motor operation
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
8
Front cover must be locked
before operating
Signal: >0.5 sec or permanent
Manual operation: long hexagon bit size 3mm - approx. 40 revolutions

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Motor operation
24V DC 1 volt±
9
XRG00 MOT
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
Q1
X1
(*) Motor multiplug connect diagram is different from ITS+Motor configurations.
Refer to the ITS page of instruction.
(*) Will go to NO at loss of +24V power supply, even when the XRG apparatus is in
closed position. For indication purposes only.

.
1
2
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ITS
For possible connection to your
PC/laptop using the software Ekip
Connect, use the USB
connector at the bottom side of
the Ekip Display.
The connection cable has to be the
T&P cable kit (Order code :
1SDA066989R1 )
The Ekip Connect software tool
can be downloaded for free at:
http://library.abb.com
1
2
10 SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
Indicator LED’s
.
V1
Power/Alive
V2
Valid comm.
message received
V3
Fuse
blown
V4/S1
Local/remote
USB connector
for PC/Laptop
ITS with TCP Module The TCP Module (Order code:
1SDA104052R1 ) has to use Ethernet
cable RJ45, Shielded Twisted Pair,
CAT5 or above.

11
Technical data for XR ITS2.1 and ITS2.D
Input voltage limits
Power supply24 VDC±20%
Power consumption 2 W
Functional characteristics
Voltage measuring range 10 - 900 VAC
Measured current range 0 - 1.3 x In
Measuring range temperature 0 - 127 ⁰C
Measuring accuracy (Voltage and current)    ±1 %
Electronic Fuse Monitoring detection level   Nominal line to line voltage -20%
Electronic Fuse Monitoring operating time≥1 s
Signaling output terminals (multiplug)
Conductor cross section stranded min.
Conductor cross section stranded max.
Conductor cross section stranded, with ferrule without plastic sleeve max.
Conductor cross section stranded, with ferrule with plastic sleeve max.
0.25 mm2
1.5 mm2
1.5 mm2
0.75 mm2
Modbus communication and configuration
Default setting 19200 E,8,1
Default Modbus addr. 247
Baudrates 9600, 19200
Parity, stop-start bits E,8,1- O,8,1 - N,8,2 - N,8,1
Modbus address range 1 - 247
Configuration tool Ekip connect
Ekip T&P cable kit needed when connecting a laptop to
the ITS2.1 or ITS2.D unit for configuration
Termination resistor    No internal resistor. If needed, place on terminal 4,5
on last ITS2.1 or ITS2.D unit in multidrop line
Insulation test    The ITS2.1 or ITS2.D unit must be removed during
   dielectric test.
Terminal Signal
1 24 VDC
2 24 V GND (0V)
3 RS-485 0V
4 RS-485 + (A)
5 RS-485 - (B)
Multiplug
If a termination resistor is
needed, it must be fitted
to terminals 4 and 5 in the
last ITS2.1 or ITS2.D unit in
the multi drop line.
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ITS
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0

Diagram XR AC EFM
Diagram XR DC 110/500 EFM
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EFM
Red LED: One or more fuses are blown
Green LED: All fuses are OK
12 SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
DC
AC
AC DC
L1
L2
L3
(N)
K1: Electronic Fuse Monitor(EFM)
V1: Fuse OK
V2: Fuse(s) Blown
X1: Multiplug Terminals
Q1: Switch disconnector Fuse
K1: Electronic Fuse Monitor(EFM)
V1: Fuse OK
V2: Fuse(s) Blown
X
X1: Multiplug Terminals 1
Q1
11 NO
13 NC
12 NO/NC
X1
11 NO
13 NC
12 NO/NC
Q1
V1 V2 Q1 in open state V1 V2
F
Q1 in open state 1
F2 F3 F1 F2 1
KK1
Q1: Switch disconnector Fuse

280-880V
40-140
Application
±5%
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EFM
13
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
The EFM unit will survive an insulation test voltage of 1.6kV. However, by insulation test, we recommend
that the EFM module can be completely removed by also disconnecting the internal plug to the rear side
of the Multiplug. This will also avoid leakage current between the main phases.
EFM is powered by the XR busbar contacts, and it starts to operate once the XR switch is in close position.

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Fuse replacement
4Nm
NH
BS
14 SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
Hex socket 8 mm

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Accessory
Guide rail
15
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
M6X16 thread forming screw with a TX30 head (included)

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Accessory
4
1
2
3
Multiplug
16 SWI TCH DISCO NNEC TOR FUS E, X RG 0 0

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Accessory
1
3
2
4
M6: 9Nm
M8: 15Nm
2.5Nm
2Nm
2
4
Contact extension
17
SWI TCH DISCO NNEC TOR FUS E, X RG 0 0
Pos. 2, 4 - TX20 head (fasteners included)
Pos. 3 - bolt and nut hex socket 13 mm (fasteners included)

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7
8
1
2
4
5
7
8
3
6
9
10
11
Accessory
CT
18 SWI TCH DISCO NNEC TOR FUS E, X RG 0 0