ABB PowerValue 11 RT User manual

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ИБП ABB Powervalue 11 RT (6-10 кВА) - руководство по эксплуатации. Юниджет
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PowerValue 11 RT
6-10 kVA
User manual

2 PowerValue 11 RT 6-10kVA | User manual
The UPS system operates with mains, battery or bypass
power. It contains components that carry high currents
and voltages. When installed correctly, the UPS system is
grounded to earth and IP 20 rated against electrical shock
and foreign objects.
This user manual contains guidelines to check delivery, install
and commission the UPS and is intended for people who
plan the installation, install, commission and use or service
the UPS. The reader is expected to be familiar with the
fundamentals of electricity, wiring, electrical components and
electrical schematic symbols.
Symbols
The following symbols are used in this user manual.
WARNING
WARNING INDICATES THE PRESENCE OF A HAZARD
WHICH COULD RESULT IN SEVERE INJURY AND/OR
SERIOUS DAMAGE TO THE SYSTEM
CAUTION
CAUTION INDICATES THE PRESENCE OF A HAZARD
WHICH COULD RESULT IN MINOR INJURY AND/OR
DAMAGE TO THE PRODUCT.
NOTE NOTE INDICATES THE PRESENCE OF A HAZARD
WHICH COULD LEAD TO PROPERTY DAMAGE.
SAFETY WARNING: THE SYMBOL IS USED TO ALERT
THE USER TO WARNINGS, CAUTIONS AND NOTES.
DANGER: THE SYMBOL IS USED TO ALERT THE USER
TO THE OCCURRENCE OF ELECTRICAL LIVE PARTS
WITH HAZARDOUS VOLTAGES.
Protective grounding terminal: A terminal which must be
connected to earth ground prior to making any other
connections to the equipment.
A terminal to which or from which an alternating current
or voltage (AC) may be applied or supplied.
A terminal to which or from which a direct current or
voltage (DC) may be applied or supplied
Battery
Power On, Idle or shutdown the UPS
Overload indication
Recycle
Do not dispose with ordinary trash
About this manual
FOLLOW THE INSTRUCTIONS IN THIS MANUAL DURING
INSTALLATION, OPERATION AND MAINTENANCE OF THE UPS
AND BATTERIES.
FAILURE TO FOLLOW THE INSTRUCTIONS MAY LEAD TO THE
PRODUCT LOSING ITS WARRANTY.
Read this manual before performing any operations and store
it for future reference.

User manual | PowerValue 11 RT 6-10kVA 3
Contents
1 Safety instructions 5
1.1 Operator precautions 5
1.2 Environmental Considerations 5
1.5 Operation 6
1.3 Declaration of Safety conformity and CE marking 6
1.4 Inquiries 6
2 Maintenance 7
3 Installation 8
3.1 Delivery, transportation, positioning and storage 8
3.2 Site planning and positioning 8
3.3 General characteristics 12
3.4 Electrical installation 14
3.5 Initial startup 20
3.6 Emergency power off (EPO) 20
3.7 Paralleling the units 21
3.8 Installation Checklist 24
4 Operation 25
4.1 Control Panel 25
4.2 Operating Mode 26
4.3 UPS start-up and shutdown 28
4.4 Display operation 29
5 Communication 35
5.1 RS-232 port 35
5.2 USB port 35
5.3 Network management card (Optional) 36
6 Troubleshooting 37
6.1 Fault identification and rectification 37
6.2 Accessing Alarms 37
Appendix A 41
Appendix B 42
Appendix C: External Battery Modules (EBM) value calculation 43

4 PowerValue 11 RT 6-10kVA | User manual

User manual | PowerValue 11 RT 6-10kVA 5
1.1 Operator precautions
Always follow the precautions and instructions described in
this manual. Any deviations from the instructions may result in
electrical shock or cause accidental load loss.
Only the following user operations are permitted:
• Use of the LCD control panel (LCD Display) and
Maintenance Bypass (if present)
• Start up and shut down of the UPS (excluding the
commissioning start up)
• Operation of additional connectivity devices
ABB DOES NOT TAKE ANY RESPONSIBILITY FOR DAMAGES
CAUSED THROUGH INCORRECT MANIPULATIONS OF THE
UPS SYSTEM.
DANGER DO NOT REMOVE ANY SCREWS FROM THE UPS
SYSTEM OR FROM THE BATTERY CABINET:
DANGER OF ELECTRICAL SHOCK.
WARNING
DANGER HIGH FAULT CURRENTS (LEAKAGE CURRENTS).
BEFORE CONNECTING THE MAINS ENSURE THAT
THE UPS IS GROUND!
WARNING
DANGER
DISPLAY A WARNING LABEL ON ALL PRIMARY
POWER ISOLATORS INSTALLED REMOTE FROM
THE UPS AREA TO WARN ELECTRICAL
MAINTENANCE PERSONNELS THAT THE CIRCUIT
FEEDS A UPS.
MAKE SURE THAT WARNING LABEL CONTAINS
THE FOLLOWING TEXT OR EQUIVALENT:
“ISOLATE THE UPS (UNINTERRUPTIBLE POWER
SUPPLY) BEFORE WORKING ON THIS CIRCUIT.”
WARNING
1 Safety instructions
1.2 Environmental Considerations
To operate the UPS with optimal efficiency, your installation
site should meet the environmental parameters outlined in
this user manual. Excessive amount of dust or moisture in
the operating environment may cause damage or lead to
malfunction. The UPS should always be protected from the
weather and sunshine. The operating environment must meet
the weight, airflow, size and clearance requirements specified
in the technical datasheet.
Under no circumstances install the UPS in an airtight room,
in the presence of flammable gases, or in an environment
exceeding the environmental requirements specified below.
An ambient temperature of +20°C to +25°C is recommended
to achieve a long life of the UPS and batteries. The cooling air
entering the UPS must not exceed +40 °C and the humidity
should be below 95% (non-condensing).

6 PowerValue 11 RT 6-10kVA | User manual
1.5 Operation
CAUTION
DO NOT DISCONNECT THE MAINS CABLE FROM
THE UPS OR THE BUILDING WIRING SOCKET
DURING OPERATION AS THIS REMOVES THE
GROUND FROM THE UPS AND ALL CONNECTED
LOADS.
NOTE
PRESS THE OFF BUTTON TO FULLY DISCONNECT
THE UPS. WAIT UNTIL THE UPS IS ON BYPASS OR
ON STAND-BY MODE BEFORE DISCONNECTING IT
FROM THE MAINS.
NOTE
TO REDUCE THE RISK OF FIRE, CONNECT THE
UPS TO A CIRCUIT PROVIDED WITH BRANCH
CIRCUIT OVERCURRENT PROTECTION WITH AN
AMPERE RATING IN ACCORDANCE WITH THE
IEC/EN 60934 STANDARD OR YOUR LOCAL
ELECTRICAL CODE.
SEE TECHNICAL SPECIFICATIONS FOR
RECOMMENDATIONS.
NOTE
INDISCRIMINATE OPERATION OF SWITCHES MAY
CAUSE OUTPUT LOSS OR DAMAGE TO
EQUIPMENT.
This UPS can be connected to a maximum of four external
battery enclosures.
WARNING
NEVER DISPOSE BATTERIES ON FIRE AS THEY
MAY EXPLODE.
WARNING
DO NOT OPEN OR MUTILATE THE BATTERIES.
WARNING
RELEASED ELECTROLYTE IS HARMFUL TO THE
SKIN AND EYES.
1.3 Declaration of Safety conformity
and CE marking
PowerValue 11 RT 6-10 kVA is designed, manufactured
and commercialized in accordance with the standard
ENISO9001 of Quality Management Systems.
These products are in conformity with the directives:
– 2014/35/EU Low voltage directive
– 2014/30/EU Electromagnetic Compatibility
directive (EMC)
– 2011/65/EU Restriction of the use of certain
hazardous substances (RoHS) directive
and with the following product standards:
Product Standards
Safety IEC/EN 62040-1:2008+A1:2013
EMC IEC/EN 62040-2:2006
RoHS IEC/EN50581:2012
Table 1: Standards
1.4 Inquiries
Address inquiries about the UPS to the local ABB office
or agent authorized by ABB. Note the type code and
the serial number of the equipment before contacting
ABB or authorized agent. The serial number is shown in
the nameplate of the product. For further information on
troubleshooting, see Chapter 6.

User manual | PowerValue 11 RT 6-10kVA 7
PowerValue 11 RT 6-10 kVA UPS only requires minimal
maintenance.
Charge the UPS regularly to maximize the expected life
of the battery. When connected to the mains power, the
UPS charges the batteries and prevents the batteries from
overcharging and over-discharging.
• Replace the batteries when the battery service life has
been exceeded (3~5 years at 25°C ambient temperature).
Contact local ABB or an agent authorized by ABB.
• Charge the UPS once every 4 to 6 months if it has not
been used for a long time.
• In high temperature regions, charge and discharge the
battery every 2 months. The standard charging time should
be of at least 12 hours.
• Replace the battery when the discharge time is less than
50% of specified after full charge. Check the battery
connection or contact your local dealer to order a new
battery.
DANGER COMPONENTS INSIDE THE UPS ARE CONNECTED
TO THE BATTERY EVEN WHEN THE UPS IS
DISCONNECTED FROM THE MAINS POWER
SUPPLY.
WARNING
DANGER
DISCONNECT THE BATTERIES BEFORE CARRYING
OUT ANY KIND OF SERVICE AND/OR
MAINTENANCE. VERIFY THAT NO CURRENT IS
PRESENT AND NO HAZARDOUS VOLTAGE EXISTS
IN THE CAPACITOR OR BUS CAPACITOR
TERMINALS.
WARNING
DANGER
THE BATTERY CIRCUIT IS NOT ISOLATED FROM
THE INPUT VOLTAGE. HAZARDOUS VOLTAGES
MAY OCCUR BETWEEN THE BATTERY
TERMINALS AND THE GROUND. VERIFY THAT NO
VOLTAGE IS PRESENT BEFORE SERVICING.
WARNING
2 Maintenance
DANGER
A BATTERY CAN PRESENT A RISK OF
ELECTRICAL SHOCK AND HIGH SHORT CIRCUIT
CURRENT. THE FOLLOWING PRECAUTIONS
SHOULD BE OBSERVED WHEN WORKING ON
BATTERIES:
• REMOVE WATCHES, RINGS OR OTHER METAL
OBJECTS
• MAKE USE OF PROPER PPE (PERSONAL
PROTECTION EQUIPMENT) AS PER LOCAL
POLICIES AND RULES
- WEAR FLAME/ARC RESISTANT WHOLE BODY
CLOTHING
- WEAR SUITABLE VOLTAGE RATED GLOVES
- USE SAFETY DIELECTRIC FOOTWEAR
- WEAR ARC FLASH FACE SHIELD
- USE VOLTAGE RATED TOOLS
• DO NOT LAY TOOLS OR METAL PARTS ON TOP
OF BATTERIES
• DISCONNECT THE CHARGING SOURCE PRIOR
TO CONNECTING OR DISCONNECTING
BATTERY TERMINALS.
WARNING
CAUTION
REPLACE BATTERIES WITH THE SAME NUMBER
AND SAME TYPE OF BATTERIES.
CAUTION
REPLACE FUSES ONLY BY DEVICES OF THE
SAME TYPE AND OF THE SAME AMPERAGE TO
AVOID FIRE HAZARDS.

8 PowerValue 11 RT 6-10kVA | User manual
3.1 Delivery, transportation,
positioning and storage
3.1.1 Receipt of the UPS and visual inspection
When receiving the UPS, carefully examine the packing
container and the UPS for any signs of physical damage. In
case of damage, notify the carrier immediately.
The packing container of the UPS protects it from mechanical
and environmental damage. To increase the protection, the
UPS is wrapped in a plastic sheet. Keep the packaging for
later re-use.
3.1.2 Unpacking list
After examining the package, open the carton box and check
the following items are included:
– 1 x User manual
– 2 x UPS stands (support)
– 4 x M4 round screw (UPS stands)
– 1 x IEC C13-C14 cable
– 1 x monitoring software CD
– 1 x 15-pin communication cable (for parallel systems)
– 1 x USB cable
Rack mounting accessories (full rack mounting kit to purchase
separately):
– 2 x 90° rack mounting brackets
– 4 x M6 clip nuts
– 12 x M6 screws
– 4 x M4 screws
Examine the UPS for any signs of damage and ensure that
the received UPS corresponds to the material indicated in the
delivery note. Notify your carrier or supplier immediately in
case of any damage.
3.1.3 Storage of UPS
If you plan to store the UPS prior to use, keep the UPS in a
dry, clean and cool storage room with an ambient temperature
between (-15 °C to +60°C) and humidity of less than 95%
non-condensing. If the packing container has been removed,
protect the UPS from dust. Keep the UPS always in upright
position and do not drop the equipment.
3 Installation
3.2 Site planning and positioning
3.2.1 Planning before the installation
Install the unit to a position where any danger to the UPS is
minimized to ensure a long service life:
• Install the UPS indoors.
• Leave 50cm of space on each side of the cabinet to enable
cooling airflow and ensure that the circulation of air to the
ventilation slits is not obstructed.
• Avoid excessively high temperature and excessive
moisture.
• Make sure that the surface is solid and flat.
3.2.2 Positioning
PowerValue 11 RT can be mounted in a rack or installed as a
standalone configuration.
WARNING
WATER CONDENSING MAY OCCUR IF THE UPS IS
UNPACKED IN A VERY LOW TEMPERATURE. IN
THIS CASE IT IS NECESSARY TO WAIT UNTIL THE
UPS IS FULLY DRIED INSIDE OUT BEFORE
PROCEEDING INSTALLATION AND USE TO AVOID
HAZARDS AND ELECTRIC SHOCK, WAIT UNTIL
THE UPS IS FULLY DRY BOTH INSIDE AND
OUTSIDE BEFORE INSTALLING.

User manual | PowerValue 11 RT 6-10kVA 9
3.2.3 Rack mount installation
Note that you need a rack mounting kit (purchased separately)
for this operation.
To install the UPS to a rack:
1. Identify the rail holes in the rack for positioning the
cabinet. Position the rails in the bottom of the 3U space
for 6kVA units and 5U space for 10kVA units.
2. Slide the cabinet into the rack as shown in Figure 1.
Figure 1: Rack mount installation
If installing additional UPS units, repeat the steps above for
each cabinet.
3.2.2.1 Connecting the external battery modules
PowerValue 11 RT 6kVA
To connect the external battery modules:
1. Remove the front panels of the UPS and of the external
battery modules.
2. Plug the external battery enclosure cable into the UPS
battery connector as shown in Figure 2.
3. Position and screw on the UPS and the battery module
front panels.
Figure 2: Battery module connections

10 PowerValue 11 RT 6-10kVA | User manual
Figure 3: Battery Module Connections
NOTE
UP TO FOUR EXTERNAL BATTERY ENCLOSURES
CAN BE CONNECTED TO THE UPS IN THE SAME
WAY AS SHOWN ABOVE.
NOTE
AFTER CONNECTING THE BATTERY
ENCLOSURES, CONFIGURE THE NUMBER OF
BATTERY MODULES IN THE CONTROL PANEL
(FOR MORE INFORMATION SEE CHAPTER
4.4.2.5). SEE APPENDIX C FOR FURTHER
DETAILS.
PowerValue 11 RT 10kVA
To connect the external battery modules:
1. Plug the battery module cable into the UPS battery
connector in the rear panel of the UPS as shown in
Figure3.
3.2.2.2 Standalone / Tower Installation
PowerValue 11 RT 6 kVA
To install the UPS in a vertical (tower) position:
1. Carefully rotate the LCD control panel 90º to the right in
the UPS and in the battery modules as shown in Figure 4.
Figure 4: Display rotation
2. Place the units to a vertical position.
3. Screw the supports to the sides of the unit as shown in
Figure 5.
Figure 5: Support positioning

User manual | PowerValue 11 RT 6-10kVA 11
PowerValue 11 RT 10 kVA
To install the UPS in a vertical (tower) position:
1. Carefully rotate the LCD control panel 90º to the right in
the top and bottom front panels as shown in Figure 6.
Figure 6: Display rotation
2. Place the units to a vertical position.
3. Screw the supports to the sides of the unit as shown in
Figure 7.
Figure 7: Support positioning

12 PowerValue 11 RT 6-10kVA | User manual
3.3 General characteristics
3.3.1 Front panel
Figure 8 shows the front panel of the UPS.
Figure 8: UPS front panel
On/Off Button
Scroll Button (Up or Back)
Select Button
Scroll Button (Down or Forward)
3.3.2 Rear panel
Table 2 and Figures 9, and Table 3 and Figure 10 show the
connectors and ports in the UPS rear panel.
1GND contact
2EPO
3Parallel port
4Output circuit breaker
5Output sockets
6SNMP/ AS400 slot
7USB
8RS232
9Bypass
10 AC input
11 AC output
Table 2: PowerValue 11 RT 6 kVA rear panel connectors and ports
Figure 9: PowerValue 11 RT 6 kVA rear view

User manual | PowerValue 11 RT 6-10kVA 13
Figure 10: PowerValue 11 RT 10 kVA rear view
1SNMP/ AS400 slot
2EPO
3USB
4Parallel port
5Battery connector
6GND contact
7Output sockets
8Output circuit breaker
9AC output
10 Bypass
11 AC input
Table 3: PowerValue 11 RT 10 kVA rear panel connectors and ports

14 PowerValue 11 RT 6-10kVA | User manual
3.4 Electrical installation
3.4.1 Commissioning
The commissioning of the UPS includes the connection of the
UPS and batteries, the verification of the electrical installation
and operating environment of the UPS, and the controlled
start-up and testing of the UPS and customer training.
CAUTION
DO NOT OPERATE IN CASE OF PRESENCE OF
WATER OR MOISTURE.
DANGER WHEN OPENING OR REMOVING THE UPS COVERS
YOU ARE EXPOSED TO DANGEROUS VOLTAGES.
WARNING
Figure 11: External back-feed isolation
AC Contactor: 208-240V, 35A (PowerValue 11 RT 6 kVA)
208-240V, 50A (PowerValue 11 RT 10 kVA)
Line input
Neutral
Input main breaker AC Contactor
Mains
Input
Coil Remote
Switch
3.4.2 Recommended cable sections and fuse ratings
When selecting the cable cross sections and the protective
devices, follow the recommendations in the technical
specifications document or follow local standards.
ABB recommends that an external isolating device is installed
between the mains input and UPS as shown in Figure 11 to
protect against back-feed currents.
DANGER
RISK OF BACKFEED VOLTAGE. ISOLATE THE UPS
BY INSTALLING AN EXTERNAL ISOLATING DEVICE
BETWEEN THE MAINS INPUT AND THE UPS.
BEFORE OPERATING ON THIS CIRCUIT, CHECK
FOR HAZARDOUS VOLTAGE.
WARNING

User manual | PowerValue 11 RT 6-10kVA 15
3.4.3 Connections
To access the terminal blocks, remove the 2 screws from the
terminal block cover as shown in Figures 12 and 13.
Figure 12: PowerValue 11 RT 6 kVA Terminal block
Figure 13: PowerValue 11 RT 10 kVA Terminal block

16 PowerValue 11 RT 6-10kVA | User manual
Single input feed connections
In the single input feed configuration, there is a single AC
input to the UPS (inverter and bypass).
Figure 14: UPS diagram with single input feed
Bypass AC
Normal AC
Load
Main low
voltage
switchboard
(MLVS)
CAUTION
MAKE SURE THAT THE EARTH WIRE IS
CONNECTED.
To connect the UPS cables:
1. Connect a jumper between terminals JP and L.
2. Connect the input and output cables
Use appropriate tools and terminal splices to make sure that
the contact between the wires and the terminal blocks is
reliable.
Figure 15: Single input feed connections for 6kVA units Figure 16: Single input feed connections for 10 kVA units

User manual | PowerValue 11 RT 6-10kVA 17
Dual input feed connections
In the dual input feed configuration, two separate AC inputs
are connected to the UPS (one for the inverter and one for the
bypass).
When the Earth system of the inputs are different, a
transformer should be connected to the inputs. Figure
18, Figure 19, and Figure 20 show the alternative ways of
connecting the inputs to the transformers.
Figure 17: UPS Diagram with Dual Input Feed
Figure 18: UPS with transformer in the normal AC input
Figure 19: UPS with transformer in the bypass input
Bypass AC
MLVS1
Normal AC
MLVS2 Load
Bypass AC
MLVS1
Normal AC
MLVS2 Load
Transformer
Bypass AC
MLVS1
Normal AC
MLVS2 Load
Transformer

18 PowerValue 11 RT 6-10kVA | User manual
Figure 20: UPS with transformer in normal and bypass inputs
Bypass AC
MLVS1
Normal AC
MLVS2 Load
Transformer
Transformer
CAUTION
MAKE SURE THAT THE EARTH WIRE IS
CONNECTED.
To connect the UPS cables:
1. Ensure that the jumper JP is disconnected.
2. Connect the input, output and bypass cables.
Use appropriate tools and terminal splices to ensure that the
contact between the wires and the terminal blocks is reliable.
Figure 21: Dual input feed connections for 6kVA units Figure 22: Dual input feed connections for 10kVA units

User manual | PowerValue 11 RT 6-10kVA 19
Frequency converter connections
PowerValue 11 RT can work as a frequency converter, in
which case only the input and output should be connected as
shown in Figure 23, Figure 24 and Figure 25.
Figure 23: UPS diagram as a frequency converter
Main low
voltage
switchboard
MLVS
Normal AC
Load
Figure 24: Frequency converter connections for 6kVA units Figure 25: Frequency converter connections for 10kVA units
CAUTION
INDUCTIVE LOADS (FOR EXAMPLE MONITORS
AND LASER PRINTERS) HAVE A VERY HIGH
POWER CONSUMPTION AT START-UP. IF
CONNECTED TO THE UPS, THE START-UP
POWER OF SUCH LOADS MUST BE TAKEN INTO
CONSIDERATION WHEN CALCULATING THE
CAPACITY OF THE UPS TO PREVENT THE UPS
FROM BEING OVERLOADED AND TURNED OFF.