ABB TLE Scalable Series User manual

—
UPS INSTALLATION GUIDE
TLE Scalable Series
40 to 150 kVA UL S1
—
TLE Scalable Series
40 to 150 kVA UL S1

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
Model
TLE Scalable Series 40 to 150 UL S1
TLE Scalable Series 150/40 UL S1
TLE Scalable Series 150/50 UL S1
TLE Scalable Series 150/80 UL S1
TLE Scalable Series 150/100 UL S1
TLE Scalable Series 150/120 UL S1
TLE Scalable Series 150/150 UL S1
Issued by
ABB Product Document Department – Quartino - CH
Approved by
ABB R&D Department – Riazzino - CH
Date of issue
03/15/2020
File name
ABB_UPS_ISG_TLE_SUL_40K_M15_1US_REV-B
Revision
REV-B
Document number 4NWD005332
Article number
4NWP106146R0001
Up
-dating
Revision
Concern Date
REV
-B ECN 2771 (IM0305 - UVR Control Board) & UPS weights
Battery Cabinet(s) position
04/25/2018
01/09/2019
Copyright © 2020 by ABB Power Protection SA
All rights reserved.
The information contained in this publication is intended solely for the purposes indicated.
The present publication and any other documentation supplied with the UPS system is not to be reproduced,
either in part or in its entirety, without the prior written consent of ABB.
The illustrations and plans describing the equipment are intended as general reference only and are not
necessarily complete in every detail.
The content of this publication may be subject to modification without prior notice.

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
Dear Customer,
We thank yo
u for selecting our products and are pleased
to count you amongst our very valued customers at ABB.
We trust that the use of the
TLE Scalable Series 40 to 150
Uninterruptible Power Supply System, developed and
produced to the highest standards of quality,
will give
you complete satisfaction.
Please read carefully the Installation Guide, which
contains all the necessary information and describes all
you need to know about the installation of the UPS.
Thank you for choosing ABB!
Start-up and commissioning!
An ABB Global Services Field Engineer must perform start-up and commissioning of the UPS.
Please contact ABB Service Center at least two weeks prior to schedule start-
up and
commissioning at 1-800-292-3739.
Distributed in the USA by
ABB Service Center
ABB Power Protection SA
Via Luserte Sud 9
CH – 6572 Quartino
Switzerland
ABB
Smart Power - Power Protection
5900 Eastport Blvd.
Richmond, VA 23231-4453
Phone: [phone]
http://new.abb.com/ups
To get important information on all
equipment warranties, please
contact the ABB Service
Center or
request service follow-
up or by
scanning the QR code.
http://new.abb.com/ups/service
-ups

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
Preface
Congratulations on your choice of a TLE Scalable Series 40 to 150 Uninterruptible Power Supply (UPS).
It will keep you away from any trouble due to unexpected power problems.
This Installation Guide describes how to prepare the installation site and it provides weight and dimensions
and procedures for moving,
installing and connecting the UPS
Please refer to the accompanying User Manual, which describes the function of the UPS module, the purpose
and location of the switches, the meaning of the system events related to the front panel indication and
provides p
rocedures for starting and stopping the equipment.
While every care has been taken to ensure the completeness and accuracy of this manual,
ABB
assumes no
responsibility or liability for any losses or damages resulting from the use of the information conta
ined in this
document.
Note!
TLE Scalable Series 40 to 150 is a Category C3 UPS Product (according to IEC 62040-2).
This is a product for commercial and industrial application in the second environment −
installation restrictions or additional measures may be needed to prevent disturbances.
We recommend that this manual be kept next to the UPS for future references.
If any problems are encountered with the procedures contained in this manual, please contact your ABB
Service Center
before you proceed.
This document shall not be copied or reproduced without the permission of
ABB.
Due to technical improvements, some of the information contained in this manual may be changed without
notice.
Safety instructions
Carefully read the safety instructions contained on the following page before the installation, start
-
up and
maintenance of the UPS, options and
Battery.
Pay attention to the rectangular boxes included in the text:
They contain important information and w
arning concerning electrical connections and personnel safety.
Parallel System secured with “RPA – Redundant Parallel Architecture”
When included in the text, this symbol refers to operation needed only for the RPA
Parallel System.

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
Table of content Page
1Safety rules..................................................................................................................................................................6
1.1 Safety symbols and warnings ......................................................................................................................................8
1.2 Cyber security ..................................................................................................................................................................8
2Layout ..........................................................................................................................................................................9
2.1 Layout TLE Scalable Series 40 to 150 .........................................................................................................................9
3Environment .............................................................................................................................................................. 11
3.1 Recycling instructions.................................................................................................................................................. 11
4Installation................................................................................................................................................................. 12
4.1 Transport ........................................................................................................................................................................ 12
4.1.1 Dimensions and weights TLE Scalable Series 40 to 150 .......................................................................... 13
4.2 Delivery ............................................................................................................................................................................15
4.3 Storage ............................................................................................................................................................................ 15
4.3.1 Storage of the UPS............................................................................................................................................15
4.3.2 Storage of Battery.............................................................................................................................................15
4.4 Place of installation ......................................................................................................................................................16
4.4.1 UPS location........................................................................................................................................................16
4.4.2 Battery location..................................................................................................................................................18
4.5 Ventilation and cooling................................................................................................................................................19
4.6 Unpacking ...................................................................................................................................................................... 20
4.7 Electrical wiring .............................................................................................................................................................22
4.7.1 Utility input connection ...................................................................................................................................22
4.7.2 Input/output over current protection and wire sizing.............................................................................23
4.7.3 Data for Input/output and Battery over current protection and wire sizing..................................... 24
4.7.4 Installation requirements ................................................................................................................................27
4.8 Wiring connection ........................................................................................................................................................ 30
4.8.1 TLE Scalable Series 40 to 150 - Power connection with Common Input Utility ..................................31
4.8.2 TLE Scalable Series 40 to 150 - Power connection with Dual Input Utility...........................................33
4.8.3 Battery cabinet connection to TLE Scalable Series 40 to 150.................................................................35
4.8.4 Use of TLE Scalable Series 40 to 150 in SEM Operation Mode (Super Eco Mode) .............................37
4.8.5 Use of TLE Scalable Series 40 to 150 as Frequency Converter .............................................................. 38
4.9 RPA Parallel System connection................................................................................................................................ 39
4.9.1 Power wiring of Parallel Units........................................................................................................................ 39
4.9.2 Parallel Control Bus connection .................................................................................................................... 40
4.9.3 Control bus cable location.............................................................................................................................. 42
4.10 “EPO - Emergency Power OFF” command connection........................................................................................ 44
5Connectivity interface..............................................................................................................................................45
5.1 Serial port J35µP - RS232 (Sub D, Female 9 pin).................................................................................................... 46
5.2 Customer interface board.......................................................................................................................................... 47
5.2.1 X1 terminal block - Output signals on voltage-free contacts................................................................. 48
5.2.2 X1 terminal block - Programmable input free contacts........................................................................... 48
5.2.3 X1 terminal block - Gen Set Signaling (GEN ON)........................................................................................ 49
5.2.4 X1 terminal block - AUX External Maintenance Bypass............................................................................ 49
5.2.5 X1 terminal block - SEM/IEMi control signal .............................................................................................. 49
5.3 “3-ph SNMP/WEB plug-in adapter” board.............................................................................................................. 50
5.4 “IM0305 - UVR control” board for CB3 Battery Breaker Box............................................................................... 50
6Options ...................................................................................................................................................................... 51
6.1 Top Cable Entry/Exit Sidecar (TCE) and Top Hat Fascia (THF)..........................................................................51
7Notes ..........................................................................................................................................................................53
7.1 Notes form......................................................................................................................................................................53

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
1Safety rules
Save these instructions!
This manual contains important instructions for models TLE Scalable Series 40 to 150 that should be followed
during installation and maintenance of the UPS and Battery.
General
-Move the UPS in an upright position in its original package to the final destination room.
To lift the cabinets, use a forklift or lifting belts with spreader bars.
-Check for sufficient floor and elevator loading capacity.
-Check the integrity of the UPS equipment carefully.
If you notice visible damage, do not install or start the UPS.
Contact your ABB Service Center immediately.
-WARNING! RISK OF ELECTRICAL SHOCK!
Do not remove covers, there are no user serviceable parts inside.
-After switching off takes 5 minutes for the DC capacitors to discharge because a lethally high voltage remains
at the terminals of the electrolytic capacitors.
-UPS’s and Battery system require a 12 months periodic maintenance to operate reliably and safely.
This should be performed by qualified service personnel. The UPS contains its own energy source (Battery).
-The field-wiring outlets may be electrically live, even when the UPS is disconnected from the Utility.
-Dangerous voltages may be present during Battery operation.
-The Battery must be disconnected during maintenance or service work.
-This UPS contains potentially hazardous voltages.
-Be aware that the Inverter can restart automatically after the Utility voltage is restored.
-End user must follow applicable regional occupational safety codes/regulations during installation, operation
and equipment maintenance. This may require additional field marking or labelling defining appropriate level
of PPE (Personal Protection Equipment) to reduce the risk of Arc-flash related injuries.
Contact our ABB Service Center for product specific information.
Installation
-This UPS must be installed and connected only by trained personnel.
-Verify accurately during Commissioning and Maintenance of the UPS, for the following:
Damaged components, squeezed wires and cables, ornot correctly inserted plugs.
-After removing the sidewalls of the UPS, make sure that all earth connections when reassembling, are correctly
reattached.
-This UPS isintended for use in a controlled indoor environment free of conductive contaminants and
protected against animals intrusion.
-WARNING! HIGH LEAKAGE CURRENT TO GROUND:
Ground connection is essential before connecting to AC input!
-Switching OFF the Unit does not isolate the UPS from the Utility.
-Do not install the UPS in an excessively humid environment or near water.
-Avoid spilling liquids on or dropping any foreign object into the UPS.
-The Unit must be placed in a sufficiently ventilated area; the ambient temperature should not exceed 104°F
(40°C).
-Optimal Battery life is obtained if the ambient temperature does not exceed 77°F (25°C).
-It is important that air can move freely around and through the Unit. Do not block the air vents.
-Avoid locations in direct sunlight ornear heat sources.
Storage
-Store the UPS in a dry location; storage temperature must be within -13°F (-25°C) to 131°F (+55°C).
-The optimal temperature for Battery storage is 68°F (20°C) to 77°F (25°C) and shall never exceed the range -4°F
(-20°C) to 104°F (40°C).
-If the Unit is stored for a period exceeding 3 months, the Battery must be recharged periodically (time
depending on storage temperature).
Battery
-The Battery-voltage is dangerous for person’s safety.
-When replacing the Battery, use the same number, voltage (V) and capacity (Ah).
-Proper disposal or recycling of the Battery is required.
Refer to your local codes for disposal requirements.
-Never dispose of Battery in a fire: they may explode.
-Do not open or mutilate Battery: their contents (electrolyte) may be extremely toxic.
If exposed to electrolyte, wash immediately with plenty of water.
-Avoid charging in a sealed container.
-Never short-circuit the Batteries.
When working with Batteries, remove watches, rings or other metal objects and only use insulated tools.
-In case of air shipment, the cables +/- going to the Battery fuses/terminals shall be disconnected and isolated.

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
Safety instructions when working with Battery
Danger!
External Battery must be installed and connected to the UPS by Qualified Service Personnel.
Installation Personnel must read this entire section before handling the UPS and Battery.
Full voltage and current are always present at the Battery terminals.
The Battery used in this system can provide dangerous voltages, extremely high currents and a risk of electric
shock.
If the terminals are shorted together or to ground they may cause severe injury.
You must be extremely careful to avoid electric shock and burns caused by contacting Battery terminals or
shorting terminals during Battery installation.
Do not touch uninsulated Battery terminals.
A qualified service person, who is familiar with Battery systems and required precautions, must install and service
the Battery.
The installation must conform to national and local codes.
Keep unauthorized personnel away from the Battery.
The qualified service person must take these precautions:
1Wear protective clothing, such as rubber gloves and boots and protective eye wear.
Battery contain caustic acids and toxic materials and can rupture or leak if mistreated.
Remove rings and metal wristwatches or other metal objects and jewellery.
Do not carry metal objects in your pockets where the objects can fall into the Battery cabinet. High energy
through conductive materials could cause severe burns.
2Tools must have insulated handles and must be insulated so that they will not short Battery terminals.
Do not allow a tool to short between individual or separate Battery terminals or to the cabinet or rack.
Do not lay tools or metal parts on top of the Battery and do not lay them where they could fall onto the
Battery or into the cabinet.
3Disconnect charging source prior to connecting or disconnecting Battery terminals.
Install the Battery as shown on the drawing provided with the Battery.
When connecting cables, never allow a cable to short across a Battery’s terminals, the string of Battery, or to
the cabinet or rack.
4Align the cables on the Battery terminals so that the cable lug will not contact any part of the cabinet or rack,
even if the Battery is moved.
Keep the cable away from any sharp metal edges.
5Install the Battery cables in such a way that the UPS or Battery cabinet doors cannot pinch them.
6Do not connect the Battery terminal to Ground.
If any Battery terminal is inadvertently grounded, remove the source of the ground.
Contacting any part of a grounded Battery can cause a risk of electric shock.
7Determine if Battery is inadvertently grounded. If inadvertently grounded, remove source from ground.
Contact with any part of a grounded Battery can result in electrical shock.
The likelihood of such shock can be reduced if such grounds are removed during installation and
maintenance.
8To reduce the risk of fire or electric shock, install the Battery in a temperature and humidity controlled
indoor area, free of contaminants.
9Battery system chassis ground (earth) must be connected to the UPS chassis ground (earth).
If you use conduits, this ground conductor must be routed in the same conduit as the Battery conductors.
10 Where conductors may be exposed to physical damage, protect the conductors in accordance with all
applicable codes.
11 If you are replacing the Battery or repairing Battery connections, shut OFF the UPS and remove the Battery
fuses.

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
1.1 Safety symbols and warnings
Safety warnings
The text of this manual contains some warnings to avoid risk to the persons and to avoid damages to the UPS
system and the supplied critical loads.
The non-observance of the warnings reminding hazardous situations could result in human injury and equipment
damages.
Please pay attention to the meaning of the following warnings and symbols.
Throughout this manual the following symbols are defined:
Warning, if instruction is not followed injury or serious equipment damage may occur!
Caution, internal parts have dangerous voltage present.
Risk of electric shock!
PE (Earth) – GND (Ground)
Protective Grounding terminal:
A terminal which must be connected to earth
ground prior to making any other connection to
the equipment.
A terminal to which or from which an alternating (sine wave) current or voltage may be applied
or supplied.
A terminal to which or from which a direct current or voltage may be applied or supplied.
This symbol indicated the word “phase”.
This symbol indicates the principal ON/OFF switch in the on position.
This symbol indicates the principal ON/OFF switch in the off position.
1.2 Cyber security
UPS must be protected in a Security Restricted Area.
UPS must be installed in a location/room with mechanical lock.
Limit access to authorized personnel only and it shall stay under Authorized Personnel Operator to
manage the accesses.

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
2Layout
2.1 Layout TLE Scalable Series 40 to 150
Fig. 2.1-1 TLE Scalable Series 40 to 150 - General view
Fig. 2.1-2 Control panel
Fig. 2.1-3 Q1 - UPS Output switch
Fig. 2.1-4 Connectivity Slots
TLES_040-120_S1_UPS_ABB_02
TLES_UL_040-150_S1_Switch ABB_Q1_01
Q1
0 OFF
I ON
J35µP - RS232
EPO
EPO
-
+
XA
Customer
InterfaceI
board
SNMP
Card
Connectivity Slots
UVR (option)
UVR
board
CONN2 CONN3
CONN4
CI
SNMP
TLES_UL_040-150_S1_UPS connectivity_ABB_02

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
Fig. 2.1
-5 TLE Scalable Series 40 & 50
General view with open door
Fig. 2.1-6 TLE Scalable Series 80 & 100
General view with open door
Fig. 2.1-7 TLE Scalable Series 120 & 150
General view with open door
Fig. 2.1-8 TLE Scalable Series 40 to 150 - General front view without protection panels
1
Opening for bottom cables entry (*)
2
Bus bars for Utility Input connection
3
Bus bars for Load Output
connection
4
Bus bars for external Battery
connection
CI
Customer Interface Board (see Fig.
2.1-4)
CR
Connectivity Slots
J35µP
Serial port RS232 for IMV protocol
Q1
UPS Output switch
RPA
RPA board
(Redundant Parallel
Architecture) for Parallel System
(option)
SNMP
3-ph SNMP/WEB plug-
in adapter
(see Fig. 2.1-4)
XA
Terminals for EPO (Emergency
Power Off) and 24Vdc connection
*
)
R
emove this panel or provide
means to capture metal filings
from cutting conduit entry holes
TLES_UL_040-050_S1_UPS_ABB_03
EPO
EPO
-
+
XA
Q1
I ON
0 OFF
POWER MODULE 1
J35µP -
RS232
TLES_UL_080-100_S1_UPS_ABB_03
EPO
EPO
-
+
XA
Q1
I ON
0 OFF
POWER MODULE 1
POWER MODULE 2
J35µP -
RS232
TLES_U L_040- 150_S1_UPS_ABB_03
EPO
EPO
-
+
XA
Q1
I ON
0 OFF
POWER MODULE 1
POWER MODULE 2
POWER MODULE 3
J35µP -
RS232
4Q1 3
1
2
Q1
TLES_UL_040-150_S1_UPS_ABB_03
EPO
EPO
-
+
XA
POWER MODULE 1
POWER MODULE 2
POWER MODULE 3
J35µP -
RS232
J35µP
RPA
CR
XA

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
3Environment
3.1 Recycling instructions
Note!
This product has been designed to respect the environment, using materials and components
respecting eco-design rules.
It does not contain CFCs (Carbon Fluor Clorid) or HCFCs (Halogen Carbon Fluor Clorid).
Packing material recycling!
ABB, in compliance with environment protection, uses only environmentally friendly material
at
the end of its service life, must be recovered conforming to the local applicable regulations.
UPS packing materials must be recycled in compliance with all applicable regulations.
Recycling at the end of service life!
ABB, in compliance with environment protection recommends to the User
that the UPS
equipment, at the end of its service life, must be recovered conforming to the local applicable
regulations.
Battery disposal!
Leads contained in the B
atteries is a dangerous substance for the environment, therefore it
must be correctly recycled by specialized companies.

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
4Installation
4.1 Transport
The UPS is packaged on a pallet suitable for handling with a forklift.
The UPS must be moved in
upright position.
Do not tilt cabinets
more than +/- 10° during handling.
Move the UPS in its original package to the final destination site
.
Do not stack other packages on top: This could damage the UPS.
Forklift
Fig. 4.1-1 Position of the forklift when moving the unpacked UPS
Forklift
The UPS must be lifted with a forklift in upright
position.
Take note of the
Center of Gravity
marked on the
package
.
Warning!
Check for sufficient floor and elevator loading
capacity.
Transport UPS only in upright position.
Do not stack other
package on top of the UPS.
Crane
Fig. 4.1-2 Position of the carrying belts when moving the unpacked UPS
Crane
If the UPS has to be lifted by crane, use suitable
carrying belts taking note of the Center of Gravity
marked on the package
.
Take all necessary precautions to avoid damage
to the cabinet while hoisting the UPS.
Warning!
When loading / unloading and when moving
the UPS, it is forbidden:
When loading / unloading and when moving
the UPS, pay attention to:

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
4.1.1 Dimensions and weights TLE Scalable Series 40 to 150
Fig. 4.1.1
-1 TLE Scalable Series 40 to 150
Standard UPS cabinet dimensions
Fig. 4.1.1
-2 TLE Scalable Series 40 to 150 with options
“Top Cable Entry” & “Top Hat Fascia”
TLE Scalable Series 40 & 50
Dimensions and weights
Dimensions
(W x D x H)
Standard UPS 23.62 x 34.06 x 64.17 inches
600 x 865 x 1630 mm
UPS with options
“TCE” & “THF”
27.56 x 34.06 x 75.00 inches
700 x 865 x 1905 mm
Weight
Standard UPS 630 lbs / 286 kg
UPS with options
“TCE” & “THF” 740 lbs / 336 kg
Floor loading
Standard UPS 113 lbs/sq.ft - 551 kg/m2
UPS with options
“TCE” & “THF” 133 lbs/sq.ft - 648 kg/m2
TLE Scalable Series 80 & 100
Dimensions and weights
Dimensions
(W x D x H)
Standard UPS 23.62 x 34.06 x 64.17 inches
600 x 865 x 1630 mm
UPS with options
“TCE” & “THF”
27.56 x 34.06 x 75.00 inches
700 x 865 x 1905 mm
Weight
Standard UPS 785 lbs / 356 kg
UPS with options
“TCE” & “THF” 895 lbs / 406 kg
Floor loading
Standard UPS 141 lbs/sq.ft - 686 kg/m2
UPS with options
“TCE” & “THF” 160 lbs/sq.ft - 782 kg/m2
TLE Scalable Series
100 & 150
Dimensions and weights
Dimensions
(W x D x H)
Standard UPS 23.62 x 34.06 x 64.17 inches
600 x 865 x 1630 mm
UPS with options
“TCE” & “THF”
27.56 x 34.06 x 75.00 inches
700 x 865 x 1905 mm
Weight
Standard UPS 940 lbs / 426 kg
UPS with options
“TCE” & “THF” 1050 lbs / 476 kg
Floor loading
Standard UPS 168 lbs/sq.ft - 821 kg/m2
UPS with options
“TCE” & “THF” 188 lbs/sq.ft - 917 kg/m2
34.06"
865mm 23.62"
600mm
64.17" / 1630mm
TLES_UL_040-150_S1_UPS dimensions_ABB_01
TLES_UL_040-150_S1_UPS+TCE+THF_Dimensions_ABB_01
64.17" / 1630mm
34.06"
865mm 23.62"
600mm
75.00" / 1905mm
27.56" / 700mm
10.83"
275mm
3.94"
100mm

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
Battery cabinets
Fig. 4.1.1-3 Battery cabinet
Battery table
UPS
Battery
capacity
Autonomy
time
Dimensions
(W x D x H)
Weights
Floor
loading
TLE Scalable Series 150/40
*)
Ah HR
*)
min.
29.80 x 29.50 x 75.00 inches
757 x 750 x 1905 mm
40.00 x 29.50 x 75.00 inches
1016 x 750 x 1905 mm
*)
Lbs
kg
*)
lbs/sq.ft
kg/m2
TLE Scalable Series 150/50
TLE Scalable Series 150/80
TLE Scalable Series 150/100
TLE Scalable Series 150/120
TLE Scalable Series 150/150
*) For this and further information please consult the “Installation, Operation & Maintenance Manual” of the
“Battery cabinet”.
Note!
The weight of each single piece is marked outside the package!
TLES_UL_040-150_S1_Battery cabinet_Dimensions_ABB_01US
Battery
cabinet
Width
Height
Depht
right side view front view

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
4.2 Delivery
When delivered, inspect the package integrity and the physical conditions of the cabinets carefully.
In case of any damage sustained during transport, immediately inform the carrier and contact your local ABB
Service Center.
A detailed report of the damage is necessary for any insurance claim.
Note!
A damaged UPS must never be installed or connected to Utility or Battery!
4.3 Storage
4.3.1 Storage of the UPS
The equipment is carefully packed for transport and storage so that it is in a
perfect condition when eventually installed.
Never leave an UPS
outside the building and do not store the UPS one on top of
the other.
It is advisable to store the UPS in its original package in a dry, dust-free room, away from chemical substances,
and with a temperature range not exceeding -13°F (-25°C) to 131°F (55°C).
In case the Battery is included please refer to Section 4.3.2.
Some important functions of the UPS, such as the customized functions, are defined by parameters stored in a
RAM memory.
A small backup Battery located on the Control Unit board supplies the RAM.
If the storage time of the UPS exceeds 1 year, these functions should be verified by an authorized Service Center
before putting the UPS into operation.
4.3.2 Storage of Battery
When the delivery includes a maintenance free Battery, keep in mind that they are subject to self-discharge and
therefore you must recharge the Battery.
The storage time without Battery recharge depends on the temperature of the storage site.
The optimal room temperature for Battery storage is 68°F (20°C) to 77°F (25°C) and shall never exceed the range -
4°F (-20°C) to 104°F (40°C).
Recharge stored maintenance free Battery every:
6 months when the storage temperature is 68°F (20°C)
3 months when the storage temperature is 86°F (30°C)
2 months when the storage temperature is 95°F (35°C)

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
4.4 Place of installation
4.4.1 UPS location
Note!
UPS installation and connection must be performed only by an ABB Service Technician!
If optional cabinets and
accessories are included with the UPS, please refer to those accompanying
manuals for installation and operating instructions.
The UPS is intended for use in electrical rooms.
Do not locate or stock easily flammable materials in the same room as the UPS.
It is important to have a clean, dust-free environment provided with proper ventilation and air-conditioning to
keep the ambient temperature within the specified operating range.
The recommended air inlet temperature is from 68°F (20°C) to 77°F (25°C) (max. 104°F / 40°C).
Refer to Section 4.5.
Check for sufficient floor load capacity before installing the UPS and the Battery.
Refer to Section 4.1.1.
For Battery installation follow the local codes and the recommendation of the Battery supplier.
Note!
Operation at temperatures higher than 77°F (25°C) will reduce Battery life.
Potential consequences are explained in the User Manual to Section 9.1.4: read and und
erstand
them.
The TLE Scalable Series 40 to 150 UPS can radiate radio frequency energy.
Although some RFI (Radio Frequency Interference) filtering is inherent to the UPS there is no guarantee that the
UPS will not influence sensitive devices such as cameras and monitors that are positioned close by.
If interference is expected, the UPS should be moved away from the sensitive equipment.
Positioning of the UPS TLE Scalable Series 40 to 150
Fig. 4.4.1-1 TLE Scalable Series 40 to 150 – Positioning of the UPS
Clearance around the front of the unit should be
sufficient to enable free passage of personnel
with the doors fully open and to allow sufficient
airflow to the door vents.
Check section 110-
26(A) of the NEC code for
specific requirements.
To guarantee proper cooling and exhausted air
exchange, it is mandatory
to maintain the
following minimum distances:
Rear side: 2” (50mm)
Top of the UPS: 20” (500mm)
A single-phase power outl
et (120Vac) should be
provided near the UPS for connection of power
tools, test equipment or connectivity devices.
This outlet must be grounded.
Min.
20" / 500mm
Min.
2"
50mm
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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
TLE Scalable Series 40 to 150 Opening for input and output cable connections
Fig. 4.4.1
-2 TLE Scalable Series 40 to 150
Opening on the bottom of the cabinet for input and output cable connections
TLE Scalable Series 40 to 150
provided an opening on the
bottom of the cabinet for the
connection of input and output
cables.
Pay attention to the position of
this opening when choosing the
placement of the UPS.
Fixing of the UPS cabinet TLE Scalable Series 40 to 150 on the floor
Fig. 4.4.1
-3 TLE Scalable Series 40 to 150
UPS cabinet floor fixing points
Fig. 4.4.1-4 TLE Scalable Series 40 to 150 – UPS cabinet floor fixing points
The UPS cabinet is free standing and normally does not
require to be bolted to the floor.
The UPS cabinet can be fixed however to the floor by bolting it with the supporting blocks to the floor.
Frontal side
Utility input
Load output
Battery
20.67"
525mm
1.48"
37.5mm
1.48"
37.5mm
8.27"
210mm
22.15"
562.5mm
3.64"
92.5mm
23.63"
600mm
34.06"
865mm
TLES_UL_040-150_S1_UPS view bottom_ABB_01US
TLES_UL_040-150_S1_UPS fixing_ABB_01
21.85"
555mm
0.89"
22.5mm
0.89"
22.5mm
28.94"
735mm
3.47"
88mm
23.63"
600mm
34.06"
865mm
1.65"
42mm
Ø 0.53"
13.5mm
Frontal side
TLES_UL_040-1 50_S1_UPS fixing_ABB_02

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
Fig. 4.4.1-5 TLE Scalable Series 40 to 150 – RPA Parallel System disposition
In case of RPA Parallel System
, try to place the UPS modules in sequence of their numbers
(marked on the packing).
If the units are positioned “side by side”, the side panels must be mounted on all units.
Remove the side air inlet grids on the intermediate units to run the control bus cable
connections.
4.4.2 Battery location
Battery require a well-ventilated room with controlled temperature to obtain reliable operation.
The Battery can be installed immediately adjacent to the UPS (left or right side) or remotely from the UPS.
If the Battery is installed remotely from the UPS, a wall mounted DC disconnect device must be installed within
line-of-site to both the UPS and the Battery.
The optimal room temperature for Battery location is 68°F (20°C) to 77°F (25°C) and shall never exceed the range -
4°F (-20°C) to 104°F (40°C).
The life of valve-regulated Battery will be reduced by 50% for each additional 18°F (10°C) that the Battery ambient
temperature is above 77°F (25°C).
The Battery system associated with larger UPS is usually either rack mounted or installed in multiple Battery
cabinets.
Installation and assembly must be made according to the local standards and Battery system manufacturer‘s
recommendations.
The Battery circuit breaker or Battery fuse box must be mounted as near as possible to the Battery.
Warning!
Battery installation and connection must be performed by Qualified Personnel only.
Read all safety instructions before proceeding with the installation (see Chapter 1).
Battery discharging and/or charging activities may
cause the emission of hydrogen gas; therefore,
the room requires proper ventilation and fresh air.
Comply with the UL1778-
CSAC22.2no170.3 UPS safety standard, ANSI/IEEE P1184 Guide for
Batteries for Uninterruptible Power Supply Systems and applicable codes
and governmental
regulations.
TLES_UL_040-150_S1_RPA disposition_ABB_01US
UPS 6
UPS 5
UPS 4
UPS 3
UPS 2
UPS 1

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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
4.5 Ventilation and cooling
Fig. 4.5-1 Installation on plain floor
Fig. 4.5-2 Installation on raised floor
The heat produced by the UPS is transferred to the environment by its ventilation.
Air inlets for UPS ventilation are located on the front of the UPS, while air outlets are on top and rear of the cabinet.
A suitable ventilation or cooling system must be installed to extract the heat from the UPS room.
Note!
Do not put anything on the top of the cabinet.
20” (500mm) of air clearance from the top must be left
free of any object for a sufficient exhausted
air exchange, proper cooling, service access and safety.
Air filtering systems could be required when the UPS operates in a dirty environment.
In order to prevent overheating of the UPS, the available air intake flow rate must exceed the total air exhaust
flow rate requirement of the UPS system.
Contact your ABB Service Center for appropriate solutions.
The below table indicates the heat dissipation at full Load at PF = 0.9 & 1and charged Battery, up to 3280 ft (1000
m) altitude, for cooling air 77°F (25°C) to 86°F (30°C).
UPS model
Losses Cooling air flow
VFI SEM (Super Eco Mode) VFI
PF = 0.9
PF = 1
PF = 0.9
PF = 1
PF = 0.9
PF = 1
TLE Scalable Series
150/40
6005 BTU/hr
1.760 kW
6142 BTU/hr
1.800 kW
1841 BTU/hr
0.540 kW
1911 BTU/hr
0.560 kW
872 CFM
513 m
3
/h
892 CFM
525 m
3
/h
TLE Scalable Series
150/50
7507 BTU/hr
2.200 kW
7677 BTU/hr
2.250 kW
1962 BTU/hr
0.575 kW
2047 BTU/hr
0.600 kW
1090 CFM
642 m
3
/h
1115 CFM
656 m
3
/h
TLE Scalable Series
150/80 11738 BTU/hr
3.440 kW
12011 BTU/hr
3.520 kW
3139 BTU/hr
0.920 kW
3276 BTU/hr
0.960 kW
1705 CFM
1003 m
3
/h
1744 CFM
1027 m
3
/h
TLE Scalable Series
150/100 15013 BTU/hr
4.400 kW
15355 BTU/hr
4.500 kW
3583 BTU/hr
1.050 kW
3753 BTU/hr
1.000 kW
2180 CFM
1283 m
3
/h
2230 CFM
1313 m
3
/h
TLE Scalable Series
150/120
18016 BTU/hr
5.280 kW
18426 BTU/hr
5.400 kW
4299 BTU/hr
1.260 kW
4504 BTU/hr
1.320 kW
2616 CFM
1540 m
3
/h
2676 CFM
1575 m
3
/h
TLE Scalable Series
150/150
22520 BTU/hr
6.600 kW
23544 BTU/hr
6.900 kW
5374 BTU/hr
1.575 kW
5630 BTU/hr
1.650 kW
3271 CFM
1925 m
3
/h
3419 CFM
2013 m
3
/h
Note!
The ventilation and cooling system shall be rated as for operation in VFI mode.
TLES_UL_0 40-150_S1_UPS ve ntilation_Plain floor_ABB_01US
Air Extraction
Air Intake
Air Intake
Air Extraction
Cables
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TLE Scalable Series 40 to 150 UL S1 UPS Installation Guide / REV-B
4.6 Unpacking
Move the equipment in it’s original packing, wooden case, until the place of installation and remove the packing
and the transport sockets only just before installing the UPS.
Be aware of the heavy weight of the UPS, pay attention when moving the UPS cabinet.
White color =without any anomaly
Red color =anomaly evidence
The package of the TLE Scalable Series 40 to 150 is equipped with
ShockWatch (indicator for shock) and TiltWatch
(indicator for
overthrow) on the outside.
These devices indicate an eventual shock or overthrow during
transport.
Fig. 4.6-1 ShockWatch device
Note!
Whenever these devices show a possible anomaly, the
UPS shall not be commissioned before consulting an
ABB Service Centre.
Fig. 4.6
-2 TiltWatch device
Note!
Be aware of the heavy weight of the UPS, pay attention when moving the UPS cabinet.
Take care not to damage the UPS when moving by forklift.
A damaged UPS must never be installed or connected to Utility or Battery!
In case of any damage sustained during the transport, immediately inform the shipping agent!
A detailed report of the damage is necessary for any indemnity claim.
Included in the delivery you can find the following parts:
•An accessory bag.
•Air inlet grids, which must be mounted on the bottom of the cabinet UPS with the screws included.
•Control Bus cables for inter-connecting the UPS modules (only for the RPA Parallel System).
•The documentation includes the “Installation Guide & User Manual” and the “UPS Safety Rules”.
Packing material recycling
ABB, in compliance with environment protection, use only environmentally friendly material.
UPS packing materials must be recycled in compliance with all applicable regulations.