ABB TLE 625 Series User manual

—
UPS INSTALLATION GUIDE
TLE Series
625 to 1000 kVA UL S2
—
TLE Series
625 to 1000 kVA UL S2
TLE Series 625 & 750
TLE Series 1000

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
Model
TLE Series 625 - 750 - 1000 UL S2
Issued by
ABB Product Document Department – Quartino - CH
Approved by
ABB R&D Department – Riazzino - CH
Date of issue
03/15/2020
File name
ABB_UPS_ISG_TLE_SUL_M62_1M0_2US_REV-B
Revision
REV-B
Document number 4NWD005340
Article number
4NWP106232R0001
Up
-dating
Revision
Concern Date
REV
-B ECN 2912 (Cabinets electrical safety grounding) & ABB Legal Entity
ECN 2959 (IP-Ring Bus safety) 04/16/2019
Copyright © 2020 by ABB Power Protection SA
All rights reserved.
The information contained in this publication is intended solely for the purposes indicated.
The present publication and any other documentation supplied with the UPS system is not to be reproduced,
either in part or in its entirety, without the prior written consent of ABB.
The illustrations and plans describing the equipment are intended as general reference only and are not
necessarily complete in every detail.
The content of this publication may be subject to modification without prior notice.

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
Dear Customer,
We thank you for sele
cting our products and are pleased
to count you amongst our very valued customers at ABB.
We trust that the use of the TLE Series 625 to 1000
Uninterruptible Power Supply System, developed and
produced to the highest standards of quality, will give
you complete satisfaction.
Please read carefully the Installation Guide
, which
contains all the necessary information and describes all
you need to know about the installation of the UPS.
Thank you for choosing ABB!
Start-up and commissioning!
An ABB Global Services Field Engineer must perform start-up and commissioning of the UPS.
Please contact ABB Service Center at least two weeks prior to schedule start-
up and
commissioning at 1-800-292-3739.
Distributed in the USA by
ABB Service Center
ABB Power Protection SA
Via Luserte Sud 9
CH – 6572 Quartino
Switzerland
ABB
Smart Power - Power Protection
5900 Eastport Blvd.
Richmond, VA 23231-4453
Phone: [phone]
http://new.abb.com/ups
To get important information on all
equipment warranties, please
contact the ABB
Service Center or
request service follow-
up or by
scanning the QR code.
http://new.abb.com/ups/service
-ups

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
Preface
Congratulations on your choice of a TLE Series 625 to 1000 Uninterruptible Power Supply (UPS).
It will keep you away from any trouble due to unexpected power problems.
This
Installation Guide
describes how to prepare the installation site, and it provides weight and dimensions
and procedures for moving, installing and connecting the UPS
.
Please refer to the accompanying
User Manual
, which describes the function of the UPS module, the purpose
and location of the switches, the meaning of the system events related to the front panel indication and
provides procedures for starting and stopping the equipment.
While every care has been taken to ensure the completeness and accuracy of this manual,
ABB
assumes no
responsibility or liability for any losses or damages resulting from the use of the information contained in this
document.
Note!
TLE Series 625 to 1000 is a Category C3 UPS Product (according to IEC 62040-2).
This is a product for
commercial and industrial application in the second environment −
installation restrictions or additional measures may be needed to prevent disturbances.
We recommend that this manual be kept next to the UPS for future references.
If any problems are encountered with the procedures contained in this manual, please contact your ABB
Service Center before you proceed.
This document shall not be copied or reproduced without the permission of
ABB.
Due to technical improvements, some of the information contained in this manual may be changed without
notice.
Safety instructions
Carefully read the safety instructions contained on the following page before the installation, start
-
up and
maintenance of the UPS, options and
Battery.
Pay attent
ion to the rectangular boxes included in the text:
They contain important information and warning concerning electrical connections and personnel safety.
Parallel System secured with “RPA – Redundant Parallel Architecture”
When included in the
text, this symbol refers to operation needed only for the RPA
Parallel System.

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
Table of content Page
1Safety rules..................................................................................................................................................................6
1.1 Safety symbols and warnings ......................................................................................................................................8
1.2 Cyber security ..................................................................................................................................................................8
2Layout ..........................................................................................................................................................................9
2.1 Layout TLE Series 625 & 750 .........................................................................................................................................9
2.2 Layout TLE Series 1000................................................................................................................................................ 11
3Environment .............................................................................................................................................................. 13
3.1 Recycling instructions.................................................................................................................................................. 13
4Installation.................................................................................................................................................................14
4.1 Transport ........................................................................................................................................................................14
4.1.1 Dimensions and weights TLE Series 625 to 1000 ...................................................................................15
4.2Delivery ............................................................................................................................................................................16
4.3 Storage ............................................................................................................................................................................16
4.3.1 Storage of the UPS.........................................................................................................................................16
4.3.2 Storage of Battery..........................................................................................................................................16
4.4 Place of installation ...................................................................................................................................................... 17
4.4.1 UPS location..................................................................................................................................................... 17
4.4.2 Battery location .............................................................................................................................................. 21
4.5 Ventilation and cooling................................................................................................................................................22
4.6 Unpacking .......................................................................................................................................................................23
4.7 Inter cabinet connections ...........................................................................................................................................25
4.7.1 Cabinets positioning and interconnection for electrical safety grounding .....................................25
4.7.2 Bus bars interconnection .............................................................................................................................27
4.7.3 Control cables interconnection.................................................................................................................. 29
4.8 Electrical wiring .............................................................................................................................................................33
4.8.1 Utility input connection ................................................................................................................................33
4.8.2 Input/output over current protection and wire sizing......................................................................... 34
4.8.3 Data for Input/output and Battery over current protection and wire sizing...................................35
4.8.4 Installation requirements ............................................................................................................................ 38
4.9 Wiring connection .........................................................................................................................................................41
4.9.1 TLE Series 625 & 750 - Power connection with Common Input Utility.............................................. 45
4.9.2 TLE Series 625 & 750 - Power connection with Dual Input Utility ...................................................... 47
4.9.3 TLE Series 1000 - Power connection with Common Input Utility ...................................................... 50
4.9.4 TLE Series 1000 - Power connection with Dual Input Utility ................................................................52
4.9.5 Use of TLE Series 625 to 1000 in eBoost™ Operation Mode............................................................... 55
4.9.6 Use of TLE Series 625 to 1000 as Frequency Converter....................................................................... 56
4.10 RPA Parallel System connection.................................................................................................................................57
4.10.1 Power wiring of parallel units......................................................................................................................57
4.10.2 Parallel control bus connection.................................................................................................................. 58
4.10.3 Control bus cable location .......................................................................................................................... 60
4.11 “EPO - Emergency Power OFF” command connection........................................................................................ 62
4.12 TLE Series 1000 - Wiring of “IP Ring Bus” (option)............................................................................................... 64
5Connectivity interface..............................................................................................................................................65
5.1 Serial port J35µP - RS232 (Sub D, Female 9 pin).................................................................................................... 66
5.2 Customer interface board...........................................................................................................................................67
5.2.1 Connector J1 – RJ45 8P8C............................................................................................................................ 68
5.2.2 X1 terminal block - Output signals on voltage-free contacts.............................................................. 68
5.2.3 X1 terminal block - Programmable input free contacts........................................................................ 68
5.2.4 X2 terminal block – “EPO - Emergency Power Off” ................................................................................ 69
5.2.5 X1 terminal block - Gen Set Signaling (GEN ON) .................................................................................... 69
5.2.6 X1 terminal block - AUX External Maintenance Bypass......................................................................... 70
5.2.7 X1 terminal block - eBoost/IEMi control signal ...................................................................................... 70
6Notes .......................................................................................................................................................................... 71
6.1 Notes Form ..................................................................................................................................................................... 71

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
1Safety rules
Save these instructions!
This manual contains important instructions for models TLE Series 625 to 1000 that should be followed during
installation and maintenance of the UPS and Battery.
General
-Move the UPS in an upright position in its original package to the final destination room.
To lift the cabinets, use a forklift or lifting belts with spreader bars.
-Check for sufficient floor and elevator loading capacity.
-Check the integrity of the UPS equipment carefully.
If you notice visible damage, do not install or start the UPS.
Contact your ABB Service Center immediately.
-WARNING! RISK OF ELECTRICAL SHOCK!
Do not remove covers, there are no user serviceable parts inside.
-After switching off takes 5 minutes for the DC capacitors to discharge because a lethally high voltage remains
at the terminals of the electrolytic capacitors.
-UPS’s and Battery system require a 12 months periodic maintenance to operate reliably and safely.
This should be performed by qualified service personnel. The UPS contains its own energy source (Battery).
-The field-wiring outlets may be electrically live, even when the UPS is disconnected from the Utility.
-Dangerous voltages may be present during Battery operation.
-The Battery must be disconnected during maintenance or service work.
-This UPS contains potentially hazardous voltages.
-Be aware that the Inverter can restart automatically after the Utility voltage is restored.
-End user must follow applicable regional occupational safety codes/regulations during installation, operation
and equipment maintenance. This may require additional field marking or labelling defining appropriate level
of PPE (Personal Protection Equipment) to reduce the risk of Arc-flash related injuries.
Contact our ABB Service Center for product specific information.
Installation
-This UPS must be installed and connected only by trained personnel.
-Verify accurately during Commissioning and Maintenance of the UPS, for the following:
Damaged components, squeezed wires and cables, ornot correctly inserted plugs.
-After removing the sidewalls of the UPS, make sure that all earth connections when reassembling, are correctly
reattached.
-This UPS isintended for use in a controlled indoor environment free of conductive contaminants and
protected against animals intrusion.
-WARNING! HIGH LEAKAGE CURRENT TO GROUND:
Ground connection is essential before connecting to AC input!
-Switching OFF the Unit does not isolate the UPS from the Utility.
-Do not install the UPS in an excessively humid environment or near water.
-Avoid spilling liquids on or dropping any foreign object into theUPS.
-The Unit must be placed in a sufficiently ventilated area; the ambient temperature should not exceed 104°F
(40°C).
-Optimal Battery life is obtained if the ambient temperature does not exceed 77°F (25°C).
-It is important that air can move freely around and through the Unit. Do not block the air vents.
-Avoid locations in direct sunlight ornear heat sources.
Storage
-Store the UPS in a dry location; storage temperature must be within -13°F (-25°C) to 131°F (+55°C).
-The optimal temperature for Battery storage is 68°F (20°C) to 77°F (25°C) and shall never exceed the range -4°F
(-20°C) to 104°F (40°C).
-If the Unit is stored for a period exceeding 3 months, the Battery must be recharged periodically (time
depending on storage temperature).
Battery
-The Battery-voltage is dangerous for person’s safety.
-When replacing the Battery, use the same number, voltage (V) and capacity (Ah).
-Proper disposal or recycling of the Battery is required.
Refer to your local codes for disposal requirements.
-Never dispose of Battery in a fire: they may explode.
-Do not open or mutilate Battery: their contents (electrolyte) may be extremely toxic.
If exposed to electrolyte, wash immediately with plenty of water.
-Avoid charging in a sealed container.
-Never short-circuit the Batteries.
When working with Batteries, remove watches, rings or other metal objects and only use insulated tools.
-In case of air shipment, the cables +/- going to the Battery fuses/terminals shall be disconnected and isolated.

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
Safety instructions when working with Battery
Danger!
External Battery must be installed and connected to the UPS by Qualified Service Personnel.
Installation Personnel must read this entire section before handling the UPS and Battery.
Full voltage and current are always present at the Battery terminals.
The Battery used in this system can provide dangerous voltages, extremely high currents and a risk of electric
shock.
If the terminals are shorted together or to ground they may cause severe injury.
You must be extremely careful to avoid electric shock and burns caused by contacting Battery terminals or
shorting terminals during Battery installation.
Do not touch uninsulated Battery terminals.
A qualified service person, who is familiar with Battery systems and required precautions, must install and service
the Battery.
The installation must conform to national and local codes.
Keep unauthorized personnel away from the Battery.
The qualified service person must take these precautions:
1Wear protective clothing, such as rubber gloves and boots and protective eye wear.
Battery contain caustic acids and toxic materials and can rupture or leak if mistreated.
Remove rings and metal wristwatches or other metal objects and jewellery.
Do not carry metal objects in your pockets where the objects can fall into the Battery cabinet. High energy
through conductive materials could cause severe burns.
2Tools must have insulated handles and must be insulated so that they will not short Battery terminals.
Do not allow a tool to short between individual or separate Battery terminals or to the cabinet or rack.
Do not lay tools or metal parts on top of the Battery and do not lay them where they could fall onto the
Battery or into the cabinet.
3Disconnect charging source prior to connecting or disconnecting Battery terminals.
Install the Battery as shown on the drawing provided with the Battery.
When connecting cables, never allow a cable to short across a Battery’s terminals, the string of Battery, or to
the cabinet or rack.
4Align the cables on the Battery terminals so that the cable lug will not contact any part of the cabinet or rack,
even if the Battery is moved.
Keep the cable away from any sharp metal edges.
5Install the Battery cables in such a way that the UPS or Battery cabinet doors cannot pinch them.
6Do not connect the Battery terminal to Ground.
If any Battery terminal is inadvertently grounded, remove the source of the ground.
Contacting any part of a grounded Battery can cause a risk of electric shock.
7Determine if Battery is inadvertently grounded. If inadvertently grounded, remove source from ground.
Contact with any part of a grounded Battery can result in electrical shock.
The likelihood of such shock can be reduced if such grounds are removed during installation and
maintenance.
8To reduce the risk of fire or electric shock, install the Battery in a temperature and humidity controlled
indoor area, free of contaminants.
9Battery system chassis ground (earth) must be connected to the UPS chassis ground (earth).
If you use conduits, this ground conductor must be routed in the same conduit as the Battery conductors.
10 Where conductors may be exposed to physical damage, protect the conductors in accordance with all
applicable codes.
11 If you are replacing the Battery or repairing Battery connections, shut OFF the UPS and remove the Battery
fuses.

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
1.1 Safety symbols and warnings
Safety warnings
The text of this manual contains some warnings to avoid risk to the persons and to avoid damages to the UPS
system and the supplied critical loads.
The non-observance of the warnings reminding hazardous situations could result in human injury and equipment
damages.
Please pay attention to the meaning of the following warnings and symbols.
Throughout this manual the following symbols are defined:
Warning, if instruction is not followed injury or serious equipment damage may occur!
Caution, internal parts have dangerous voltage present.
Risk of electric shock!
PE (Earth) – GND (Ground)
Protective Grounding terminal:
A terminal which must be connected to
earth ground prior to making any other connection to
the equipment.
A terminal to which or from which an alternating (sine wave) current or voltage may be applied
or supplied.
A terminal to which or from which a direct current or voltage may be applied or supplied.
This symbol indicated the word “phase”.
This symbol indicates the principal ON/OFF switch in the on position.
This symbol indicates the principal ON/OFF switch in the off position.
1.2 Cyber security
UPS must be protected in a Security Restricted Area.
UPS must be installed in a location/room with mechanical lock.
Limit access to authorized personnel only and it shall stay under Authorized Personnel Operator to
manage the accesses.

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
2Layout
2.1 Layout TLE Series 625 & 750
Fig. 2.1-1 TLE Series 625 & 750 - General view
Fig. 2.1-4 Connectivity Rack
Fig. 2.1-3 Control Panel
Fig. 2.1-5 Manual switches Q1
Fig. 2.1-2 TLE Series 625 & 750 - General view with open doors
TLES_UL_300-500_S 2b_UPS_ABB_02
TLES_UL_625-750_S2_UPS_ABB_02
SNMP
CI
J35
µP
XA
1 2
TLES_160-400_S2_Customer interface-CI_SNMP_XA_01a
EPO
EPO
-
+
TLES_UL_750-1000_S1_Switch Q1_01
Q1
0 OFF
I ON
EPO
EPO
- +
12
Q1
0 OFF
I ON
TLES_UL_625 -750_S2_UPS_AB B_03

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Fig. 2.1-6 TLE Series 625 & 750 - General view without protection panels
1a Opening for top cable entry (* - for Utility input and Load output connection)
1b
Opening for top cable entry (* - for External Battery connection)
2a
Opening for bottom cable entry (* - for Utility input and Load output connection)
2b
Opening for bottom cable entry (* - for External Battery connection)
3
Bus bars for Utility input and Load output connection
4
Bus bars for External Battery connection
CI
Customer Interface Board (see Fig. 2.1-4)
CR
Connectivity Rack
J35µP
Serial port RS232 for IMV protocol
Q1
UPS Output switch
RPA
RPA board (Redundant Parallel Architecture) for Parallel System (option)
SNMP
3-ph SNMP/WEB plug-in adapter (option - see Fig. 2.1-4)
XA
Terminals for “EPO - Emergency Power Off” connection and 24Vdc for external Battery switch
*) Remove this panel or provide means to capture metal filings from cutting conduit entry holes
EPO
EPO
- +
12
XA
CR
RPA
J35µP 3
2a
1b
1a
4
2b
Q1
Q1
TLES_UL_625-750_S2_UPS_ABB_04

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2.2 Layout TLE Series 1000
Fig. 2.2-1 TLE Series 1000 - General view
Fig. 2.2-4 Connectivity Rack
Fig. 2.2-3 Control Panel
Fig. 2.2-5 Manual switches Q1
Fig. 2.2-2 TLE Series 1000 - General view with open doors
TLES_UL_1000_S2_UPS_ABB_02
SNMP
CI
J35
µP
XA
1 2
TLES_160-400_S2_Customer interface-CI_SNMP_XA_01a
EPO
EPO
-
+
TLES_UL_750-1000_S1_Switch Q1_01
Q1
0 OFF
I ON
EPO
EPO
- +
1 2
Q1
0 OFF
I ON
TLES_UL_100 0_S2_UPS_ABB_03

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Fig. 2.2-6 TLE Series 1000 -General view without protection panels
1a Opening for top cable entry (* - for Utility input and Load output connection)
1b
Opening for top cable entry (* - for External Battery connection)
2a
Opening for bottom cable entry (* - for Utility input and Load output connection)
2b
Opening for bottom cable entry (* - for External Battery connection)
3
Bus bars for Utility input and Load output connection
4
Bus bars for External Battery connection
CI
Customer Interface Board (see Fig. 2.2-4)
CR
Connectivity Rack
J35µP
Serial port RS232 for IMV protocol
Q1
UPS Output switch
RPA
RPA board (Redundant Parallel Architecture) for Parallel System (option)
SNMP
3-ph SNMP/WEB plug-in adapter (option - see Fig. 2.2-4)
XA
Terminals for “EPO - Emergency Power Off” connection and 24Vdc for external Battery switch
*) Remove this panel or provide means to capture metal filings from cutting conduit entry holes
EPO
EPO
- +
12
XA
CR
RPA
J35µP
3
2a
1b
1a
4
2b
Q1
Q1
TLES_UL_625-750_S2_UPS_ABB_04

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3Environment
3.1 Recycling instructions
Note!
This product has been designed to respect the environment, using materials and components
respecting eco-design rules.
It does not contain CFCs (Carbon Fluor Clorid) or HCFCs (Halogen Carbon Fluor Clorid).
Packing material recycling!
ABB, in compliance with environment protection, uses only environmentally friendly material
at
the end of its service life, must be recovered conforming to the local applicable regulations.
UPS packing materials must be recycled in compliance with all applicable regulations.
Recycling at the end of service life!
ABB, in compliance with environment protection recommends to the User
that the UPS
equipment, at the end of its service life, must be recovered conforming to the local applicable
regulations.
Battery disposal!
Leads contained in the B
atteries is a dangerous substance for the environment, therefore it
must be correctly recycled by specialized companies.

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4Installation
4.1 Transport
The UPS is packaged on a pallet suitable for handling with a forklift.
The UPS must be moved in
upright position.
Do not tilt cabinets
more than +/- 10° during handling.
Move the UPS in its original package to the final destination site
.
Do not stack other packages on top: This could damage the UPS.
Forklift
Fig. 4.1-1 Position of the forklift when moving the unpacked UPS
Forklift
The UPS must be lifted with a forklift in upright
position.
Take note of the
Center of Gravity
marked on the
package
.
Warning!
Check for sufficient floor and elevator loading
capacity.
Transport UPS only in
upright position.
Do not stack other package on top of the UPS.
Crane
Fig. 4.1-2 Position of the carrying belts when moving the unpacked UPS
Crane
If the UPS has to be lifted by crane, use suitable
carrying belts taking note of the Center of Gravity
marked on the package
.
Take all necessary precautions to avoid damage
to the cabinet while hoisting the UPS.
Warning!
When loading / unloading and when moving
the UPS, it is forbidden:
When loading / unloading and when moving
the UPS, pay attention to:

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
4.1.1 Dimensions and weights TLE Series 625 to 1000
Dimensions and weights TLE Series 625 & 750
Dimensions (W x D x H):
118.12 x 34.06 x 75.00 inches / 3000 x 865 x 1905 mm
Weight:
UPS complete:
4850 lbs
2200 kg
Power Section cabinet:
2976 lbs
1350 kg
In/Out Section cabinet:
1874 lbs
850 kg
Floor loading (UPS complete):
174 lbs/sq.ft / 848 kg/m2
Dimensions and weights TLE Series 1000
Dimensions (W x D x H):
143.50 x 34.06 x 75.00 inches / 3645 x 865 x 1905 mm
Weight:
UPS complete:
5732 lbs
2600 kg
Power Section cabinet:
3638 lbs
1650 kg
In/Out Section cabinet:
2094 lbs
950 kg
Floor loading (UPS complete):
169 lbs/sq.ft / 825 kg/m2
Note!
The weight of each single piece is marked outside the package!
34.06"
865mm
63.39"
1610 mm
75.00"
1905mm
118.12"
3000 mm
54.73"
1390 mm
Power Section cabinet In/Out Section cabinet
TLES_UL_625-750_S2_UPS dimensions_ABB_01
34.06"
865mm
79.72"
2025 mm
75.00"
1905mm
143.50"
3645 mm
63.78"
1620 mm
Power Section cabinet In/Out Section cabinet
TLES_UL_1000_S2_UPS dimensions_ABB_01

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4.2 Delivery
When delivered, inspect the package integrity and the physical conditions of the cabinets carefully.
In case of any damage sustained during transport, immediately inform the carrier and contact your local ABB
Service Center.
A detailed report of the damage is necessary for any insurance claim.
Note!
A damaged UPS must never be installed or connected to Utility or Battery!
4.3 Storage
4.3.1 Storage of the UPS
The equipment is carefully packed for transport and storage so that it is in a
perfect condition when eventually installed.
Never leave an UPS outside the building and do not store the UPS one on top of
the other.
It is advisable to store the UPS in its original package in a dry, dust-free room, away from chemical substances,
and with a temperature range not exceeding -13°F (-25°C) to 131°F (55°C).
In case the Battery is included please refer to Section 4.3.2.
Some important functions of the UPS, such as the customized functions, are defined by parameters stored in a
RAM memory.
A small backup Battery located on the Control Unit board supplies the RAM.
If the storage time of the UPS exceeds 1 year, these functions should be verified by an authorized Service Center
before putting the UPS into operation.
4.3.2 Storage of Battery
When the delivery includes a maintenance free Battery, keep in mind that they are subject to self-discharge and
therefore you must recharge the Battery.
The storage time without Battery recharge depends on the temperature of the storage site.
The optimal room temperature for Battery storage is 68°F (20°C) to 77°F (25°C) and shall never exceed the range -
4°F (-20°C) to 104°F (40°C).
Recharge stored maintenance free Battery every:
6 months when the storage temperature is 68°F (20°C)
3 months when the storage temperature is 86°F (30°C)
2 months when the storage temperature is 95°F (35°C)

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4.4 Place of installation
4.4.1 UPS location
Note!
UPS installation and connection must be performed only by an ABB Service Technician!
If optional cabinets and accessories are included with the UPS, please refer to those
accompanying
manuals for installation and operating instructions.
The UPS is intended for use in electrical rooms.
Do not locate or stock easily flammable materials in the same room as the UPS.
It is important to have a clean, dust-free environment provided with proper ventilation and air-conditioning to
keep the ambient temperature within the specified operating range.
The recommended air inlet temperature is from 68°F (20°C) to 77°F (25°C) (max. 104°F / 40°C).
Refer to Section 4.5.
Check for sufficient floor load capacity before installing the UPS and the Battery.
Refer to Section 4.1.1.
For Battery installation follow the local codes and the recommendation of the Battery supplier.
Note!
Operation at temperatures higher than 77°F (25°C) will reduce Battery life.
Potential consequences are explained in the User Manual to Section 9.1.4: read and understand
them.
The TLE Series 625 to 1000 UPS can radiate radio frequency energy.
Although some RFI (Radio Frequency Interference) filtering is inherent to the UPS there is no guarantee that the
UPS will not influence sensitive devices such as cameras and monitors that are positioned close by.
If interference is expected, the UPS should be moved away from the sensitive equipment.
Positioning of the UPS TLE Series 625 to 1000
Fig. 4.4.1-1 TLE Series 625 to 1000 - Positioning of the UPS
The rear panel of the UPS may be
mounted flush to a wall or other
structure.
Clearance
around the front of the unit
should be sufficient to enable free
passage of personnel with the doors
fully open, and to allow sufficient
airflow to the door vents.
Check Section 110-
26(A) of the NEC
code for specific requirements.
To guarantee proper cool
ing air
exhaust, the
mandatory minimum
clearance
between ceiling and top of
the UPS is 20” (500 mm).
A single-phase power outlet (120Vac)
should be provided near the UPS for
connection of power tools, test
equipment or connectivity devices.
This outlet must be grounded.
Min.
20" / 500mm
TLES_UL_625-1000_S2_UPS_ABB_01
TLE Series 625 & 750
TLE Series 1000
Min.
20" / 500mm

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
TLE Series 625 to 1000 Opening for input and output cable connections
Fig. 4.4.1-2 TLE Series 625 & 750 – Openings on top of the cabinet for input and output cables connections
Fig. 4.4.1
-3 TLE Series 1000 – Openings on top of the cabinet for input and output cables connections
Fig. 4.4.1-4 TLE Series 625 & 750 – Openings on bottom of the cabinet for input & output cables connections
Fig. 4.4.1-5 TLE Series 1000 – Openings on bottom of the cabinet for input & output cables connections
TLE Series
625 to 1000
openings are provided on the top (*) and the bottom (*) of the UPS for the connection of
input and output cables.
Pay attention to the position of these openings, when choosing the placement of the UPS.
These openings are covered with a protective plate. *)Please remove the plate before drilling any holes.
TLES_UL_625-750_S2_UPS view top_ABB_01US
Frontal side
64.57 " / 1640mm
118.12 " / 3000 mm
27.56 " / 700 mm
29.53 " / 750 mm
34.06 " / 865 mm
2.52 " / 64 mm
2.00 " / 51 mm
1.38 " / 35 mm
7.88 "
200 mm 16.73 "
425 mm
Power Section cabinet In/Out Section cabinet
TLES_UL_1000_S2_UPS view top_ABB_01US
81.10 " / 2060 mm
143.50 " / 3645 mm
37.40 " / 950 mm
29.53 " / 750 mm
34.06 " / 865 mm
2.52 " / 64 mm
2.00 " / 51 mm
1.38 " / 35 mm
6.89 "
175 mm 16.73 "
425 mm
Power Section cabinet In/Out Section cabinet
Frontal side
TLES_UL_625-750_S2_UPS view bottom_ABB_01 Power Section cabinet In/Out Section cabinet
1.38 " / 35 mm
27.56 " / 700 mm
34.06 " / 865 mm
3.50 " / 89 mm
3.00 " / 76 mm
16.73 "
425 mm
64.57 " / 1640 mm
118.12 " / 3000 mm
7.88 "
200 mm
27.56 " / 700 mm
Frontal side
TLES_UL_1000_S2_UPS view bottom_ABB_01
81.10 " / 2060 mm
143.50 " / 3645 mm
1.38 " / 35 mm
6.89 "
175 mm
37.40 " / 950 mm
27.56 " / 700 mm
34.06 " / 865 mm
3.50 " / 89 mm
3.00 " / 76 mm
16.73 "
425 mm
Power Section cabinet In/Out Section cabinet
Frontal side

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
Fixing of the UPS cabinet TLE Series 625 to 1000 on the floor
The UPS cabinet is free
standing and normally
does not require to be
bolted to the floor.
The UPS cabinet can be
fixed
however to the floor
by bolting it with the
supporting blocks to the
floor.
Fig. 4.4.1.6 TLE Series 625 to 1000 – Fixing of the UPS cabinet on the floor
Fig. 4.4.1-7 TLE Series 625 & 750 – UPS cabinet floor fixing points
TLES_UL_625-1000_S2_UPS fixing_ABB_01
A
A
Detail A
TLE Series 625 & 750
TLE Series 1000
Power Section cabinet In/Out Section cabinet
29.53 " / 750 mm2.37 " / 60 mm
34.06 " / 865 mm
2.13 " / 54 mm
Frontal side
27.56 " / 700 mm
27.56 " / 700 mm 29.53 " / 750 mm
118.11" / 3000 mm
3.94 "/100 mm
2.37 " / 60 mm
TLES_UL_625-750_S2_UPS fixing_ABB_02a
Ø 0.53 " / 13.5mm
5.90 "/150 mm
2.37 "
60 mm
14.77 "
375 mm

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TLE Series 625 to 1000 PurePulse™ UL S2UPS Installation Guide / REV-B
Fig. 4.4.1-8 TLE Series 1000 – UPS cabinet floor fixing points
Fig. 4.4.1-9 TLE Series 625 to 1000 – RPA Parallel System disposition
In case of Parallel System, try to place the UPS modules in sequence of their numbers (marked
on the packing).
If the units are positioned “side by side”, the side panels must be mounted on all units.
Remove the side air inlet grids on the intermediate units to run the control bus cable
connections.
Ø 0.53 " / 13.5mm
29.53 " / 750 mm
34.06 " / 865 mm
2.13 " / 54 mm
27.56 " / 700 mm
27.56 " / 700 mm 33.46 " / 850 mm
143.50 " / 3645 mm
3.94 "/100 mm 3.94 "/100 mm
Frontal side
TLES_UL_1000_S2_UPS fixing_ABB_02
Power Section cabinet In/Out Section cabinet
7.87 "
200 mm
2.37 "
60 mm
2.37 "
60 mm
2.37 "
60 mm
17.72 "
450 mm
12.80 "
325 mm
UPS
3 - 4 - 5 - 6
UPS 1
UPS 2
TLES_UL_1000_S2_RPA disposition_ABB_01US