ABB TZIDC-200 User manual

—
ABB MEASUREMENT & ANALYTICS |
OPERATING INSTRUCTION | OI/TZIDC-200-EN REV. D
TZIDC
-200
Digital positioner
—
ABB Measurement & Analytics
For your local ABB contact, visit:
www.abb.com/contacts
For
more product information, visit:
www.abb.com/positioners
Digital positioner
for the
positioning of pneumatically
controlled final control elements.
OI/TZIDC
-200-EN Rev. D 05.2022
—
TZIDC
-200
Introduction
The
TZIDC-200 has an integral mount design,
features a modular structure
and offers an
outstanding price
-performance ratio. Fully
automatic determination of the control
parameters and adaptation to the final control
element allow for considerable time savings as
well as optimum control behavior.
Additional Information
Additional documentation on
TZIDC-200 is available
for download free of charge at
www.abb.com/
positioners.
Alternatively simply scan this code:
—
We reserve the right to make technical changes or modify the contents of this document
without
prior notice. With regard to purchase orders, the agreed particulars shall prevail.
ABB does not accept any responsibility whatsoever for potential errors or possible lack of
information in this document.
We reserve all rights in this document and in th
e subject matter and illustrations contained
therein. Any reproduction, disclosure to third parties or utilization of its contents
– in whole
or in parts
– is forbidden without prior written consent of ABB.
© ABB 2021 3KXE341204R4201

2 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D
Table of contents
1Safety..........................................................................4
General information and instructions..................................4
Warnings....................................................................................4
Intended use .............................................................................4
Improper use.............................................................................4
Cable glands..............................................................................4
Warranty provisions.................................................................4
Cyber security disclaimer .......................................................5
Software downloads ...............................................................5
Manufacturer’s address..........................................................5
Service address.........................................................................5
2Use in potentially explosive atmospheres .............6
General requirements..............................................................6
Explosion protection approvals .......................................6
Standards applied...............................................................6
Product identification .............................................................6
Marking (name plate) .........................................................6
Commissioning, Installation ..................................................7
Notes for operation ................................................................. 7
Use, operation ..........................................................................7
Maintenance, repair.................................................................8
Preconditions for safe operation of the positioner ..........9
Cable gland...........................................................................9
ATEX..........................................................................................10
ATEX Ex d ............................................................................10
ATEX Ex i ............................................................................. 11
IECEx......................................................................................... 12
IECEx Ex d ........................................................................... 12
IECEx Ex i............................................................................. 12
cFMus .......................................................................................14
Ex marking..........................................................................14
Electrical Data....................................................................14
Commissioning, installation ...........................................14
Special conditions for the safe use of intrinsically safe
positioners ......................................................................... 15
Use, operation.................................................................... 15
Maintenance, repair ..........................................................16
Fault elimination................................................................16
Warning markings ............................................................. 17
FM installation drawing No. 901265 ..............................18
EAC TR-CU-012........................................................................23
EAC TR-CU-012 Ex d ..........................................................23
EAC TR-CU-012 Ex i............................................................24
3Design and function ................................................25
Schematic diagram ............................................................... 25
Principle of operation ........................................................... 25
4Product identification............................................ 26
Name plate.............................................................................. 26
5Transport and storage ............................................27
Inspection ............................................................................... 27
Transporting the device ....................................................... 27
Storing the device.................................................................. 27
Ambient conditions.......................................................... 27
Returning devices .................................................................. 27
6Installation................................................................27
Safety instructions ................................................................ 27
Mechanical mounting............................................................ 28
General................................................................................ 28
Mounting on linear actuators ......................................... 29
Mounting on rotary actuator .......................................... 32
Electrical connections........................................................... 33
Safety instructions ........................................................... 33
Positioner / TZIDC-200 Control Unit Electrical
Connection......................................................................... 34
Electrical data for inputs and outputs.......................... 35
Connection on the device................................................ 36
Pneumatic connections........................................................ 38
Safety instructions ........................................................... 38
Information on double acting actuators with spring-
return mechanism............................................................. 38
Notes on ABB pressure gauge blocks ........................... 38
Connection on the device................................................ 39
Air supply............................................................................ 39
7Commissioning ....................................................... 40
Operating modes...................................................................40
Standard automatic adjustment ........................................ 41
Standard automatic adjustment for linear actuators*
.............................................................................................. 41
Standard automatic adjustment for rotary actuators*
.............................................................................................. 41
Sample parameters ............................................................... 41
Setting the mechanical position indication................. 42
Setting for digital mechanical feedback with proximity
switches.............................................................................. 42
Setting for digital mechanical feedback with 24 V-
microswitches ................................................................... 43

TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 3
8Operation .................................................................43
Safety instructions.................................................................43
Parameterization of the device ...........................................43
Menu navigation................................................................43
Menu levels ............................................................................. 44
HART® Parameter Overview ................................................ 45
Parameter description HART® ............................................ 46
9Diagnosis / error messages ...................................49
Error codes............................................................................. 49
Alarm codes............................................................................. 51
Message codes .......................................................................52
10 Maintenance............................................................. 53
11 Repair........................................................................ 53
Safety instructions.................................................................53
Returning devices...................................................................53
12 Recycling and disposal............................................ 53
13 Additional documents ............................................ 53
14 Appendix...................................................................54
Return form ............................................................................ 54

4 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D
1Safety
General information and instructions
These instructions are an important part of the product and
must be retained for future reference.
Installation, commissioning, and maintenance of the product
may only be performed by trained specialist personnel who have
been authorized by the plant operator accordingly. The specialist
personnel must have read and understood the manual and must
comply with its instructions.
For additional information or if specific problems occur that are
not discussed in these instructions, contact the manufacturer.
The content of these instructions is neither part of nor an
amendment to any previous or existing agreement, promise or
legal relationship.
Modifications and repairs to the product may only be performed
if expressly permitted by these instructions.
Information and symbols on the product must be observed.
These may not be removed and must be fully legible at all times.
The operating company must strictly observe the applicable
national regulations relating to the installation, function testing,
repair and maintenance of electrical products.
Warnings
The warnings in these instructions are structured as follows:
DANGER
The signal word ‘DANGER’ indicates an imminent danger.
Failure to observe this information will result in death or
severe injury.
WARNING
The signal word ‘WARNING’ indicates an imminent danger.
Failure to observe this information may result in death or
severe injury.
CAUTION
The signal word ‘CAUTION’ indicates an imminent danger.
Failure to observe this information may result in minor or
moderate injury.
NOTICE
The signal word ‘NOTICE’ indicates possible material damage.
Note
‘Note’ indicates useful or important information about the
product.
Intended use
Positioning of pneumatically controlled actuators; designed for
mounting on linear and rotary actuators.
The device is designed for use exclusively within the stated
values on the name plate and in the data sheet.
• The maximum operating temperature must not be exceeded.
• The maximum ambient temperature must not be exceeded.
• The housing's rating must be observed during operation.
Improper use
The following are considered to be instances of especially
improper use of the device:
• For use as a climbing aid, for example for mounting
purposes.
• For use as a bracket for external loads, for example as a
support for piping, etc.
• Material application, for example by painting over the
housing, name plate or welding/soldering on parts.
• Material removal, for example by spot drilling the
housing.
Cable glands
Cable glands should be selected and implemented by the
operator in accordance with their use and application
requirements.
The cable glands must comply with the requirements of
EN 60079-1, EN 60079-7, EN 60079-11 or EN 60079-15.
Especially in Ex applications, the requirements of the
appropriate type of protection should be observed.
Warranty provisions
Using the device in a manner that does not fall within the scope
of its intended use, disregarding this manual, using
underqualified personnel, or making unauthorized alterations
releases the manufacturer from liability for any resulting
damage. This renders the manufacturer's warranty null and void.

TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 5
Cyber security disclaimer
This product is designed to be connected to and to
communicate information and data via a network interface. It is
operator’s sole responsibility to provide and continuously ensure
a secure connection between the product and your network or
any other network (as the case may be).
Operator shall establish and maintain any appropriate measures
(such as but not limited to the installation of firewalls,
application of authentication measures, encryption of data,
installation of anti-virus programs, etc.) to protect the product,
the network, its system and the interface against any kind of
security breaches, unauthorized access, interference, intrusion,
leakage and/or theft of data or information.
ABB and its affiliates are not liable for damages and/or losses
related to such security breaches, any unauthorized access,
interference, intrusion, leakage and/or theft of data or
information.
Software downloads
By visiting the web pages indicated below, you will find
notifications about newly found software vulnerabilities and
options to download the latest software. It is recommended that
you visit this web pages regularly:
www.abb.com/cybersecurity
ABB Library – TZIDC-200 – Software downloads
Manufacturer’s address
ABB AG
Measurement & Analytics
Schillerstr. 72
32425 Minden
Germany
Tel: [phone]
Fax: [phone]
Service address
Customer service center
Tel: [phone]
Email: automation.servi[email protected]b.com

6 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D
2Use in potentially explosive atmospheres
General requirements
• The ABB positioner has been approved only for appropriate
and intended use in standard industrial atmospheres. Any
breach of this rule leads to a cancellation of warranty and
manufacturer's responsibility!
• Make sure that only devices which comply with the types of
protection relevant to the applicable zones and categories
are installed.
• All electric equipment has to be suited for the respective
intended use.
Approvals and certifications
The digital positioner TZIDC-200 has a variety of different
explosion protection approvals. The scope of these approvals
extends over the entire EU, Switzerland, and special countries.
They range from explosion protection approvals in accordance
with ATEX directives to internationally recognized approvals
such as IECEx, and additionally include country-specific
explosion protection approvals.
Explosion protection approvals
• ATEX Ex d / Ex i, for details, see page 10.
• IECEx Ex d / Ex i, for details, see page 12.
• cFMus, for details, see page 14.
• EAC TR-CU-012, for details see page 23.
Standards applied
The standards including the date of issue with the devices are in
compliance are specified in the EU Type examination certificate
and in the declaration of conformity of the manufacturer.
Product identification
Depending on the type of explosion protection, Ex-marking is
attached to the positioner on the left, next to the main name
plate.
This indicates the level of explosion protection and the device's
relevant Ex certificate.
Marking (name plate)
Figure 1: Marking (example)
Figure 2: Additional plate Ex marking cFMus (example)
Figure 3: Ex marking (example, EAC Ex)
Note
Before the initial installation and commissioning, the operator
decides whether to use the device:
• Either as a device with the intrinsically safe ‘Ex i’ type of
protection or
• Or as a device with the ‘Ex d’ type of protection
The operator must permanently mark the selected type of use on
the name plate.
Specific conditions of the surrounding environment, such as
chemical corrosion, must be taken into account when affixing
the permanent mark. Only the manufacturer must change the
selected type of use following a re-examination

TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 7
Commissioning, Installation
The ABB positioner has to be mounted in a major system.
Depending on the degrees of IP-protection, an interval for
cleaning the equipment (dust settlement) has to be defined.
Strict care has to be taken that only devices which comply with
the types of protection relevant to the applicable zones and
categories is installed. When installing the device, the locally
applicable installation regulations, such as EN 60079-14, must be
observed.
Other important facts to be observed:
• The electric circuits of the positioner must be put into
operation in all zones by persons qualified in accordance
with TRBS 1203. The details on the type label are
mandatory for doing this.
• The device has been designed in accordance with IP 65
(optionally IP 66) and must be protected accordingly
against adverse ambient conditions.
• The EC Type Examination Certificate has to be taken into
account, including any special conditions defined therein.
• The device may only be used in accordance with its
intended use.
• The device may only be connected when de-energized.
• The potential equalization of the system must be
established in accordance with installation regulations
applicable in the respective country (VDE 0100, part 540,
IEC 364-5-54)).
• Circulating currents must not be guided through the
housing!
• Make sure that the housing is properly installed and that
its IP rating has not been compromised.
• In potentially explosive atmospheres, assembly may be
conducted only in compliance with locally applicable
installation regulations. The following conditions have to
be observed (incomplete):
- Assembly and maintenance may only be conducted if
there is no explosion hazard in the area and you have a
hot work permit.
- The TZIDC-200 may be operated in a fully mounted
and intact housing only.
Notes for operation
• The positioner must be integrated in the local potential
equalization system.
• Only either intrinsically safe or non intrinsically safe circuits
may be connected. A combination is not permit - ted.
• If the positioner is operated with non intrinsically safe
circuits, later use for the intrinsic safety type of protection is
not permitted.
Use, operation
The TZIDC-200 is approved for proper and intended use only. In
case of non-compliance, the warranty and manufacturer’s
liability do no longer apply!
• Only those auxiliary components which fulfill all the
requirements of European and national standards may be
used in potentially explosive atmospheres.
• The ambient conditions specified in the operating
instruction must be strictly followed.
• The TZIDC-200 is approved for proper and intended use in
standard industrial atmospheres only. Where aggressive
substances are present in the air, the manufacturer has to be
consulted.

8 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D
… 2 Use in potentially explosive atmospheres
Maintenance, repair
Definition of terms according to IEC 60079-17:
Maintenance
Defines a combination of actions performed to maintain or
restore the condition of an item such that the item meets the
requirements of the relevant specification and performs its
required functions.
I ¬Analyzer module without electronics module (power supply):
Defines an action which involves careful inspection of an item
(either without disassembly or with partial disassembly, as
required) supplemented by measurements, aimed at achieving a
reliable conclusion regarding the condition of the item.
Visual inspection
Defines an inspection which identifies defects which are visible
to the naked eye, such as missing screws, without the use of
access equipment and tools.
Close inspection
Defines an inspection which encompasses the aspects covered
by a visual inspection and in addition, identifies defects such as
loose screws, which can only be detected with the use of access
equipment (e.g. steps) and tools.
Detailed inspection
Defines an inspection which encompasses the aspects covered
by a close inspection and in addition, identifies defects, such as
loose connections, which can only be detected by opening the
housing and / or by using tools and test devices, as needed.
• Maintenance and exchange work may be conducted by
qualified specialists only, i.e., qualified personnel in
accordance with TRBS 1203 or similar.
• Only those auxiliary components which fulfill all the
requirements of European and national guidelines and
regulations may be used in potentially explosive
atmospheres.
• Maintenance works that require disassembly of the system
may only be performed in non-hazardous areas. If that is not
possible, however, the usual precautions have to be ensured
according to local regulations.
• Components may only be replaced by original spare parts
which are therefore approved for use in potentially explosive
atmospheres.
• The device must be regularly cleaned when used in
potentially explosive atmospheres. The intervals must be
defined by the operator in compliance with the ambient
conditions present at the operating location.
• After all maintenance and repair work has been completed,
any barriers and plates removed for that purpose must be
put back in their original place.
• The flameproof joints differ from the tables of IEC 60079-1
and may be repaired by the manufacturer only.
Activity
Visual inspection
(every 3 months)
Close inspection
(every 6 months)
Detailed inspection
(every 12 months)
Visual inspection of the positioner for
integrity, removal of dust
deposits

Inspection of electric installation for integrity and proper operation

Inspection of the entire installation
Responsibility of the operator

TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D 9
Preconditions for safe operation of the positioner
DANGER
Risk of explosion due to hot parts
Hot parts inside the device pose an explosion hazard.
• Never open the device immediately after switch-off.
• A waiting time of at least four minutes should be observed
before opening the device.
NOTICE
Damage to components
If the sealing surface is damaged, ‘Ex d’ explosion protection
is no longer guaranteed.
• Handle the housing cover carefully.
• Place the housing cover on a smooth and clean surface
only!
When using in hazardous areas, observe the following points:
• Observe the specification and special conditions
applicable for the device in accordance with the relevant
valid certificate.
• Manipulation of the device in any form by the user is not
permitted. Only the manufacturer or an explosion
protection specialist may modify the device
• Never operate the device without the splash guard.
• The device may only be operated using instrument air
that is free from oil, water and dust. The use of
flammable gas, oxygen, or oxygen-enriched gas is not
permitted.
• High / recurring charging processes in gas zones must be
excluded by the operator.
Cable gland
Limited temperature range of the M20 × 1.5 plastic cable gland
for explosion protection variants:
• The permissible ambient temperature range is
−20 to 80 °C (−4 to 176 °F).
• When using the cable gland, you need to make sure that
the ambient temperature is within the permissible range
plus 10 K or that they are suited in terms of the minimal
ambient temperature.
• The cable gland must be installed in the housing with a
tightening torque of 3.8 Nm. When installing the
connection of the cable gland and cable, check for
tightness to ensure that the required IP rating is met.

10 TZIDC-200 DIGITAL POSITIONER | OI/TZIDC-200-EN REV. D
… 2 Use in potentially explosive atmospheres
ATEX
ATEX Ex d
Ex marking
Ex marking
Marking
II 2G Ex db
IIC T6/T5/T4 Gb
Type Examination Test
Certificate
DMT 02 ATEX E 029 X
Type
TZIDC
-200
Device class
II 2 G
Standards
EN 60079
-0, EN 60079-1
Special conditions
• Before the final installation, the operator decides on the use
of the device, either
– as a device with the intrinsically safe ‘Ex i’ type of
protection or
– as a device with the ‘Ex d’ type of protection
The selected type of use must be permanently marked on the
name plate. Specific conditions of the surrounding
environment, such as chemical corrosion, must be taken into
account when affixing the permanent mark. Only the
manufacturer must change the selected type of use following
a re-examination
• Medium strength adhesive must be used to secure the cable
entries and line entries and stop them from twisting and self-
loosening
• In the case of high torsional forces, the bearing sleeves must
be replaced due to wear on the shaft for the position pickoff
(significant control deviation).
• If the positioner is operated at an ambient temperature
above 60 °C (140 °F) or below -20 °C (-4 °F), make sure to use
cable entries and lines suited for an operating temperature
corresponding to the maximum ambient temperature
increased by 10 K or corresponding to the minimum ambient
temperature, respectively.
• Only use suited cable entries that meet the requirements of
EN 60079-1.
• The dimensions of the flameproof joint of this equipment
partly exceed the minimum values required by EN 60079-1 or
IEC 60079-1 and also partly fall below the maximum required
values therein. All inquiries relating to dimensions must be
directed to the manufacturer
• Screws that comply with the minimum requirements of the
A2-70, A2-80 or 10.12 quality grades must be used to close
the flameproof enclosure.
Temperature Data
Device group II 2 G
Temperature class
Ambient temperature Ta
T4
−40 to 85 °C
T5
−
40 to 80 °C
T6
−40 to 65 °C
Electrical Data
Voltage
≤ 30 V AC/DC
Current
≤ 20 mA
Pneumatic data
Supply pressure
Standard version: ≤6 bar
Marine version: ≤
5.5 bar