Abicor Binzel xFUME ADVANCED HP 230V - CSA User manual
EN - 2
xFUME™ ADVANCED HP 230V – CSA
Table of contents
1 Identification.................................................................................................................................EN-3
1.1 Marking .............................................................................................................................................EN-3
1.2 Nameplate.........................................................................................................................................EN-3
1.3 Signs and symbols used ...................................................................................................................EN-3
1.4 Classification of the warnings ..........................................................................................................EN-4
2 Safety ..............................................................................................................................................EN-4
2.1 Designated use..................................................................................................................................EN-4
2.2 Obligations of the operator .............................................................................................................EN-5
2.3 Warning and information signs .......................................................................................................EN-5
2.4 Basic safety instructions....................................................................................................................EN-6
2.5 Product-specific safety instructions...................................................................................................EN-7
2.6 Safety instructions for the electrical power supply.........................................................................EN-8
2.7 Personal protective equipment.........................................................................................................EN-8
2.8 Emergency information.....................................................................................................................EN-8
3 Scope of delivery........................................................................................................................EN-8
4 Product description....................................................................................................................EN-9
4.1 Assembly and use .............................................................................................................................EN-9
4.2 Control elements and connections ............................................................................................... EN-10
4.3 Technical data.................................................................................................................................EN-11
5 Transport and installation.....................................................................................................EN-11
6 Commissioning.......................................................................................................................... EN-12
6.1 Attaching the extraction hose........................................................................................................ EN-12
6.2 Mounting the current clamp.......................................................................................................... EN-13
6.3 Attaching the compressed air hose .............................................................................................. EN-13
6.4 Establishing the power supply ...................................................................................................... EN-14
7 Operation.................................................................................................................................... EN-15
7.1 Setting the extraction volume........................................................................................................ EN-15
7.2 Manual operation.......................................................................................................................... EN-16
7.3 Automatic mode............................................................................................................................. EN-17
8 Decommissioning..................................................................................................................... EN-18
9 Maintenance and cleaning .................................................................................................. EN-19
9.1 Maintenance and cleaning intervals............................................................................................EN-20
9.2 Emptying the dust collecting drawer............................................................................................EN-20
9.3 Replacing filter cartridges ............................................................................................................. EN-21
9.4 Replacing the turbines ...................................................................................................................EN-23
10 Faults and troubleshooting..................................................................................................EN-24
11 Disassembly...............................................................................................................................EN-26
12 Disposal .......................................................................................................................................EN-27
12.1 Disposing of welding dust .............................................................................................................EN-27
12.2 Disposing of materials ...................................................................................................................EN-27
12.3 Disposing of consumables.............................................................................................................EN-27
12.4 Packaging ....................................................................................................................................... EN-27
13 Spare parts.................................................................................................................................EN-27
14 Circuit diagram .........................................................................................................................EN-28
15 Pneumatic plan.........................................................................................................................EN-36
16 Warranty.....................................................................................................................................EN-37
xFUME™ ADVANCED HP 230V – CSA 1 Identification
EN - 3
1 Identification
The xFUME™ ADVANCED HP 230V – CSA fume extraction system is used for extracting fumes generated
during welding, cutting and grinding processes. The device may be operated only with original
ABICOR BINZEL spare parts. These operating instructions describe only the xFUME™ ADVANCED HP
230V – CSA fume extraction system.
When used in these operating instructions, the terms “device”, “product”, and “fume extraction system”
always refer to the xFUME™ ADVANCED HP 230V – CSA fume extraction system.
1.1 Marking
This product fulfills the requirements that apply to the market to which it has been introduced. A
corresponding marking has been affixed to the product, if required.
1.2 Nameplate
The device is labeled by means of a nameplate on the housing.
► You will need the device type, device number and year of manufacture for inquiries.
1.3 Signs and symbols used
The following signs and symbols are used in the operating instructions:
Fig. 1 Nameplate
650 Medimmune Ct., Suite 110
Serial number/Numéro de série:
138206749
Manufactured date/Date de fabrication:
2022
Description/Désignation
xFUME™ ADVANCED 230V HP CSA
Rated current/Courant nominal:
ABICOR BINZEL USA, Inc.
Tel. 001-301-846-4196
Frequency/Fréquence:
Power consumption/Puissance absorbée:
Operating voltage/Tension de fonctionnement:
Frederick, MD 21703, USA
kW
Hz
V
A
230
60
16
3.6
Max. inlet air pressure/Pression d’air d’entrée max.: 6 bar
General instructions.
Action(s) to be carried out in succession.
Lists.
Cross-reference symbol refers to detailed, supplementary or further information.
Caption, item description.
1
A
EN - 4
2 Safety xFUME™ ADVANCED HP 230V – CSA
1.4 Classification of the warnings
The warnings used in the operating instructions are divided into four different levels and shown prior to
potentially dangerous work steps. The following signal words are used depending on the type of hazard:
2 Safety
This chapter describes the essential safety requirements and warns of residual hazards that should be kept
in mind to operate the product safely. Non-observance of the safety instructions may result in risks to the life
and health of personnel, and environmental damage or material damage.
► Please retain these operating instructions and all other documentation for future reference.
2.1 Designated use
The device described in these operating instructions may be used only for the purpose and in the manner
described in these operating instructions. The device is used to extract welding fumes and dust that is
generated during welding. The device can be used to extract fumes and dust when welding or cutting steel
with an alloy content of nickel and chrome under 30%. Any other use is considered improper. Unauthorized
modifications or changes to enhance the performance are not permitted.
► Do not exceed the maximum load data as defined by the documentation supplied. Excessive loads lead
to irreparable damage.
► Do not make any constructive changes to this product.
► Do not use or store the device outdoors where it is wet.
► During welding work outdoors, use suitable protection against the weather conditions.
► Ensure that the volume flow that is led back to the work area during operation does not exceed 50% of
the supply air of the installation area. In the event of free room ventilation, the supply air flow
corresponds to one room volume per hour. This equals a ventilation rate of 1/h (supply air flow [m³/
h] = room volume [m³] × ventilation rate [1/h]).
DANGER
Describes an imminent threatening danger. If not avoided, it may cause severe injuries or death.
WARNING
Describes a potentially dangerous situation. If not avoided, this may result in death or serious injuries.
CAUTION
Describes a potentially harmful situation. If not avoided, this may result in slight or minor injuries.
NOTICE
Describes the risk of impairing work results or material damage and indicates irreparable damage to the
device or equipment.
xFUME™ ADVANCED HP 230V – CSA 2 Safety
EN - 5
2.2 Obligations of the operator
► Ensure that only qualified personnel are permitted to perform work on the device or system.
Authorized personnel are:
— those who are familiar with the basic regulations on occupational safety and accident prevention;
— those who have been instructed on how to handle the device;
— those who have read and understood these operating instructions;
— those who have been trained accordingly;
— those who are able to recognize possible risks because of their special training, knowledge, and
experience.
► Keep untrained persons out of the work area.
Country-specific obligations of the operator
The recirculation of filtered air can lead to health risks and is therefore prohibited in certain countries.
► Observe the local occupational health and safety regulations.
2.3 Warning and information signs
The following warning, notice and mandatory signs can be found on the product:
These markings must always be legible. They may not be covered, obscured, painted over, or removed.
WARNING
Risk of injury due to electromagnetic fields
The device can cause electromagnetic fields to develop.
► Use the device only in industrial areas.
► Disconnect the mains plug before maintenance and cleaning.
► Wear a respiratory mask.
Rotating fan blade warning. Risk of injury.
► Disconnect the device from the power supply before opening it.
Warning against hot surfaces. Risk of burns.
► Do not touch hot surfaces.
EN - 6
2 Safety xFUME™ ADVANCED HP 230V – CSA
2.4 Basic safety instructions
The product has been developed and manufactured in accordance with state-of-the-art technology and the
recognized safety standards and regulations. Inevitable technical residual risks to the user, third parties,
devices, or other material property are posed by the product. The manufacturer will accept no liability for
damage caused by non-observance of the documentation.
► Before using the system for the first time, please read the provided documentation carefully.
► Do not operate the product unless it is functioning properly and ensure compliance with all documents.
► Before carrying out specific work, for example, commissioning, operation, transport and maintenance,
read the documentation carefully.
► Use suitable means to protect yourself and bystanders from the hazards listed in the documentation.
► Store the documentation within easy reach of the device for reference and enclose all documents when
passing on the product.
► Consult the documentation for additional welding components.
► Information about how to handle gas cylinders can be found in the instructions provided by the gas
manufacturer and the relevant local regulations, e.g., regulations that apply to compressed air.
► Observe the local accident prevention regulations.
► Only trained specialists should commission, operate, and service the device. Qualified personnel are
persons who, based on their special training, knowledge, experience and due to their knowledge of the
relevant standards, are able to assess the tasks assigned to them and identify possible dangers.
► Keep the work area in order. Ensure good lighting of the work area.
► Switch off the power supply, gas supply, and compressed air and unplug the power plug for the entire
duration of maintenance, commissioning, and repair activities.
► For disposal, observe the local regulations, laws, provisions, standards and guidelines.
Safety instructions for use of electrical devices
► Please read all the instructions before using this device.
► Keep hair, loose clothing, fingers and all body parts away from the openings and movable parts.
Improper use or connection can result in life-threating electric shock or fire. This may result in serious injuries.
► Use the device according to its designated use only.
► Only use manufacturer-approved component parts.
► Check all live cables and connections for proper installation and damage.
► If the device does not function correctly, was dropped or damaged, is left outdoors or fell into water,
have it checked by an authorized specialist store.
► Do not touch the device with wet hands.
► Do not insert any objects into the device’s openings.
► Do not use the device if an opening is blocked.
► Keep the device free of dust, fluff, hair and anything that could impair the flow of air.
Safety instructions for electrical components
► Check electric tools for damage and for its proper functioning in accordance with its designated use.
► Do not expose electric tools to rain and avoid a moist or wet environment.
► Protect yourself from electric shock by using insulating mats and wearing dry clothing.
► Do not use the electric tools in areas subject to fire or explosion hazards.
Safety instructions for welding
► Arc welding may cause damage to the eyes, skin and hearing. Note that other hazards may arise when
the device is used with other welding components. Therefore, always wear the prescribed personal
protective equipment as defined by local regulations.
► Any metal vapors, especially lead, cadmium, copper and beryllium are harmful. Ensure sufficient
ventilation or extraction. Do not exceed the current occupational exposure limits (OEL).
xFUME™ ADVANCED HP 230V – CSA 2 Safety
EN - 7
► To prevent the formation of phosgene gas, rinse workpieces that have been degreased with chlorinated
solvents using clean water. Do not place degreasing baths containing chlorine in the vicinity of the
welding area.
► Adhere to the general fire protection regulations and remove flammable materials from the vicinity of
the welding work area prior to starting work. Provide appropriate fire extinguishing equipment in the
workplace.
Safety instructions for personal protective equipment
► Do not wear loose fitting clothing or jewelry.
► Use a hair net for long hair.
► Wear safety goggles, protective gloves, and a respiratory mask, if necessary.
2.5 Product-specific safety instructions
WARNING
Health risk caused by inhaling harmful dust
The device contains harmful dust that can collect on surfaces and penetrate the ambient air as of the first
use. It can damage the respiratory tract when inhaled.
► Check and wear your personal protective equipment.
► Use the device only in rooms with sufficient ventilation.
► Ensure that all seals on the device are free from dirt and debris.
► The provided filtration system must be used when operating the device.
► The dust collecting drawer must be closed when operating the device.
► Keep the device closed during operation and during the cleaning process.
► Immediately remove dust deposits from the environment with a dust class H industrial vacuum cleaner
or a damp cloth.
WARNING
Fire and explosion hazard due to usage not in accordance with the designated use
The extraction of flammable, aggressive chemical or oil-laden substances and materials as well as dusts
containing aluminum or magnesium can pose a risk of fire and explosion due to chemical reactions. This
may result in serious injuries.
► Use the device according to its designated use only.
EN - 8
3 Scope of delivery xFUME™ ADVANCED HP 230V – CSA
2.6 Safety instructions for the electrical power supply
► Ensure that the mains connecting cable is not damaged, for example, by being driven over, crushed or
torn.
► Check the mains connecting cable for damage and wear at regular intervals.
► Only operate the device with an undamaged mains connector.
► Protect the 230 V/60 Hz (according to the current) mains connector on the mains side.
► If it is necessary to replace the mains connecting cable, only models indicated by the manufacturer may
be used.
► Only a qualified electrician should replace the mains connecting cable and the mains plug.
► Splash-water protection and mechanical stability must be ensured when replacing the mains plug of the
mains connecting cable.
► To replace or lengthen the mains connecting cable, use only a cable of the type and with the same
cross-section as the original.
2.7 Personal protective equipment
► Wear your personal protective equipment (PPE).
► Ensure that others in close proximity are also wearing personal protective equipment.
Personal protective equipment consists of protective clothing, safety goggles, a class P3 respiratory mask,
protective gloves, and safety shoes.
2.8 Emergency information
► In the event of an emergency, immediately disconnect the following supplies: electrical power supply.
► Extinguish burning oil or emulsions using a CO2 or powder fire extinguisher.
3 Scope of delivery
The following components are included in the scope of supply:
— 1× xFUME™ ADVANCED HP 230V – CSA fume extraction system
— 1× current clamp
— 1× power supply cable with safety plug
— 1× extraction hose (length 5 m) incl. 2× connectors
— 1× compressed air connection including sealing ring
— 1× operating instructions
► Order the equipment parts and wear parts separately.
► The order data and ID numbers for the equipment parts and wear parts can be found in the current
product catalog.
► For more information about points of contact, consultation, and orders, visit www.binzel-abicor.com.
Although the items delivered are carefully checked and packaged, it is not possible to fully rule out the risk
of transport damage.
Goods-in inspection
► Check for order completeness by checking the delivery note.
► Check the delivered goods for damage (visual inspection).
Claim process
► If goods are damaged, contact the final carrier.
► Keep the packaging for possible checks by the carrier.
Returns
► Use original packaging and packing material for returns.
► If you have questions concerning the packaging or how to secure the device, contact your supplier,
carrier or transport company.
xFUME™ ADVANCED HP 230V – CSA 4 Product description
EN - 9
4 Product description
4.1 Assembly and use
The device is a component of a welding system. The device is used for manual welding and automated
welding/robot welding. Welding fumes are produced during the welding process. They are filtered and
cleaned by the filter cartridges inside the device. The device can be used to extract fumes and dust when
welding or cutting steel with an alloy content of nickel and chrome under 30%.
The device is equipped with an automatic starting function. Together with a current clamp, the automatic
starting function switches on extraction automatically when the welding process starts. Once the welding
process begins, the device receives a signal from the current clamp and automatically starts the fume
extraction process. Use of the automatic starting function extends the service life of the device.
Two powerful turbines (F) draw the welding fumes in via intake fittings (C) located in the middle section of
the device. The welding fumes are pressed through filter membranes in the filter cartridges (G). The dust and
debris stay stuck to the filter material. The cleaned air is sent through the top section of the device and
returned to the environment through exhaust louvers (E).
The device is equipped with two rotary nozzles, which with the help of a pulse of pressurized air, blow dirt
and debris out of the filter membranes. A collection container collects the dirt and debris.
The following extraction devices can be connected to the device:
— Fume extraction torch
— Welding torch with external extraction systems
— Funnel-shaped nozzle with magnetic bracket
A maximum of two fume extraction torches may be attached to the device.
Fig. 2 Assembly and use
AControl elements and connections
BCompressed air connection
C2× air intake fittings
D4× castors
EAir exhaust louver
F2× turbines
G2× filter cartridges
E
F
G
A
C
C
B
D
EN - 10
4 Product description xFUME™ ADVANCED HP 230V – CSA
4.2 Control elements and connections
Fig. 3 Control elements/ports
AService LED
BOperation LED
CPower LED
DHour meter
E<Auto/Manual> switch
F<On/Off> switch
GMains connecting cable
HSpeed controller
IFuse
JCurrent clamp port 1
KCurrent clamp port 2
<Auto/Manual> switch (E) The automatic starting function is activated when the switch is set to
<Auto>. If the switch is set to <Manual>, the automatic starting function is
inactive and the device must be switched on and off manually.
Service LED (A) The device is equipped with a safety device to monitor the minimum air
volume flow to be extracted. A differential pressure switch is used for
monitoring purposes. The service LED illuminates in continuously when
both filter cartridges are not functioning properly or are saturated and
must be replaced. During initialization, the service LED and the power
LED flash alternately.
Operation LED (B) The operation LED illuminates continuously when the motor is running.
During initialization, the power LED and the service LED flash alternately.
Power LED (C) The power LED illuminates continuously if the device has been switched
on by the <On/Off> switch.
A
G
BC D E F
HIJK
xFUME™ ADVANCED HP 230V – CSA 5 Transport and installation
EN - 11
4.3 Technical data
5 Transport and installation
Fig. 2 Assembly and use on page EN-9
► Install the device and lock the castors (D).
Tab. 1 General information
xFUME™ ADVANCED HP 230V – CSA
Connection voltage 230 V
Rated frequency 60 Hz, 3.6 kW
Rated current 16 A
Drive power 2 × 1.8 kW
Filter surface 2 × 0.63 m²
Connection diameter 58.8 mm
Max. air volume flow1
1 One extraction hose connection length 5 m connected, second connection closed.
420 m³/h
Sound pressure level LpA < 75 dB (A)
Max. inlet air pressure 6 bar
Weight 56 kg
Dimensions (L × W × H) 513 mm × 370 mm × 990 mm
Tab. 2 Ambient conditions for transport, storage and operation
xFUME™ ADVANCED HP 230V – CSA
Ambient temperature (operation, storage in
a closed environment)
0 °C to +40 °C
Ambient temperature (transport) -15 °C to +40 °C
Relative humidity Up to 90 % at +20 °C
WARNING
Risk of injury due to improper transport and installation
Improper transport and installation can cause the device to tip or fall over. This may result in serious
injuries.
► Check and wear your personal protective equipment.
► Ensure that the extraction hose is laid in a straight line.
► Ensure that all supply lines and cables do not encroach into the area in which employees are working.
► Place the device on a suitable base (flat, solid, dry) on which it will not topple over.
► Note the weight of the device when lifting it.
4.3 Technical data on page EN-11
► Use an appropriate lifting tool with load handling attachment for transporting and installing the
device.
► Avoid abrupt lifting and setting down.
► Do not lift the device over persons or other devices.
NOTICE
Risk of material damage due to improper transport and installation
Improper transport or installation can cause the device to tip or fall over. This can result in material
damage and irreparable damage to the device.
► Protect the device against weather conditions, such as rain and direct sunlight.
► Ensure that the device does not make contact if you pass over edging.
► Use the device only in dry, clean and well-ventilated rooms.
► Maintain a minimum distance of 1 m from the wall when installing the device to ensure that the device
has sufficient ventilation.
EN - 12
6 Commissioning xFUME™ ADVANCED HP 230V – CSA
6 Commissioning
6.1 Attaching the extraction hose
A maximum of two fume extraction torches may be attached to the device. If only one fume extraction torch
is connected, the cap for the second connector should be closed to ensure optimal extraction.
WARNING
Risk of injury due to fire
Improper use or connection can result in fire. This may result in serious burns.
► Ensure that the operating voltage specified on the nameplate is suitable for the connection voltage.
► Do not use the device to extract welding fumes that result from welding oil-wetted parts.
► Do not use the device to extract flammable substances and liquids.
► Do not use the device in areas subject to dust or gas explosion hazards.
1Remove the cap from the intake fittings.
2Screw the connectors on both ends of the
extraction hose.
3Connect one end of the extraction hose with
connector to the welding torch cable assembly.
4Connect the other end of the extraction hose to the
device's intake fittings.
A maximum of two fume extraction torches may be
attached to the device.
xFUME™ ADVANCED HP 230V – CSA 6 Commissioning
EN - 13
6.2 Mounting the current clamp
A current clamp is supplied with the device. A second current clamp is optionally available for the
connection of a second fume extraction torch.
6.3 Attaching the compressed air hose
Fig. 3 Control elements/ports on page EN-10
1Screw in the compressed air connection including sealing ring.
2Mount the compressed air hose on the compressed air connection (B) and connect to the compressed
air supply.
1Connect the current clamp cable to the current
clamp port.
2Lay the current clamp over the cable assembly
and ensure that the red point on the current clamp
always points in the direction of the current flow.
3Set the <Auto/Manual> switch to <Auto>.
EN - 14
6 Commissioning xFUME™ ADVANCED HP 230V – CSA
6.4 Establishing the power supply
► Note the safety instructions.
2.6 Safety instructions for the electrical power supply on page EN-8
For the mains voltage and the fuse protection, please refer to:
4.3 Technical data on page EN-11
1.2 Nameplate on page EN-3
14 Circuit diagram on page EN-28
The power supply cable and mains plug are mounted.
► Plug in the power plug.
WARNING
Electric shock due to defective cables
Damaged or improperly installed cables can lead to fatal electric shock.
► Check all live cables and connections for proper installation and damage.
► Damaged, deformed or worn parts should only be replaced by a qualified electrician.
WARNING
Risk of injury due to fire
Improper use or connection can result in fire. This may result in serious burns.
► Ensure that the operating voltage specified on the nameplate is suitable for the mains voltage.
xFUME™ ADVANCED HP 230V – CSA 7 Operation
EN - 15
7 Operation
7.1 Setting the extraction volume
WARNING
Health risk caused by inhaling harmful dust
The device contains harmful dust that can collect on surfaces and penetrate the ambient air as of the first
use. It can damage the respiratory tract when inhaled.
► Check and wear your personal protective equipment.
► Use the device only in rooms with sufficient ventilation.
► Ensure that all seals on the device are free from dirt and debris.
► The provided filtration system must be used when operating the device.
► The dust collecting drawer must be closed when operating the device.
► Do not open the dust collecting drawer until at least one minute has passed since the device was
switched off.
► Keep the device closed during operation and during the cleaning process.
► Immediately remove dust deposits from the environment with a dust class H industrial vacuum cleaner
or a damp cloth.
WARNING
Risk of injury due to fire
Improper use or connection can result in fire. This may result in serious burns.
► Ensure that the operating voltage specified on the nameplate is suitable for the connection voltage.
► Do not use the device to extract welding fumes that result from welding oil-wetted parts.
► Do not use the device to extract flammable substances and liquids.
► Do not use the device in areas subject to dust or gas explosion hazards.
1To set the extraction volume, turn the output
regulator to the right or left.
EN - 16
7 Operation xFUME™ ADVANCED HP 230V – CSA
7.2 Manual operation
The device is operated in manual mode (deactivated automatic starting function) as follows:
Fig. 3 Control elements/ports on page EN-10
Running the cleaning process
The filter membranes must be cleaned regularly to maintain continuous extraction. The cleaning interval
depends on the welding process. We recommend that the filter members are cleaned at least every 2 hours,
however no later than when the service LED illuminates. The service life of the filter membranes can be
lengthened if they are cleaned before the service LED illuminates.
1 Set the <Auto/Manual> switch to <Manual> to
deactivate the automatic starting function.
2Set the <On/Off> switch to <On>.
The filter membranes are cleaned once.
Continuous extraction is started.
1To clean the filter membranes, set the <On/Off>
switch to <Off> for a short period of time.
The filter membranes are cleaned once.
2Set the <On/Off> switch to <On>.
Continuous extraction is started.
xFUME™ ADVANCED HP 230V – CSA 7 Operation
EN - 17
7.3 Automatic mode
The device is operated in automatic mode (activated automatic starting function) as follows:
Fig. 3 Control elements/ports on page EN-10
If the welding process is interrupted, automated cleaning of the filter membranes occurs after a run-on time
of 20 seconds.
The filter membranes must be cleaned regularly to maintain continuous extraction. The cleaning interval
depends on the welding process. We recommend that the filter members are cleaned at least every 2 hours,
however no later than when the service LED illuminates. The service life of the filter membranes can be
lengthened if they are cleaned before the service LED illuminates.
1Set the <Auto/Manual> switch to <Auto> to
activate the automatic starting function.
2Set the <On/Off> switch to <On>.
The filter membranes are cleaned once.
Once the welding process begins, the device
receives a signal from the current clamp and
automatically starts the fume extraction process. If
the welding process is interrupted, extraction
stops after 20 seconds, after which the cleaning
process is automatically run.
NOTICE
Shorter service life due to lack of cleaning
If the welding process is interrupted, automatic cleaning of the filter membranes is run after a run-on time
of 20 seconds. If the welding process is started before the 20 seconds expire, cleaning does not occur.
The service life of the filter membranes is shortened.
► Ensure that the welding process is interrupted at least every 2 hours for a minimum of 20 seconds, or
set the <On/Off> switch to <Off> to run cleaning.
EN - 18
8 Decommissioning xFUME™ ADVANCED HP 230V – CSA
Running the cleaning process manually
8 Decommissioning
1To clean the filter membranes, set the <On/Off>
switch to <Off> for a short period of time.
The filter membranes are cleaned once.
2Set the <On/Off> switch to <On>.
Once the welding process begins, the device
receives a signal from the current clamp and
automatically starts the fume extraction process.
1Set the <On/Off> switch to <Off>.
2Remove the current clamp from the cable
assembly.
3Disconnect the device from the power supply.
xFUME™ ADVANCED HP 230V – CSA 9 Maintenance and cleaning
EN - 19
9 Maintenance and cleaning
Scheduled maintenance and cleaning are prerequisites for a long service life and trouble-free operation.
We recommend you clean the device in two steps. The first part involves emptying the dust from the
collecting drawer. Regularly removing dust can lengthen the service life of the filter cartridges. The second
part involves the electrical and mechanical maintenance of the filter system. The maintenance cycle is
determined by the work environment and by the length of the scheduled intervals between maintenance of
the devices. The maintenance cycle is usually three months. If the device is operated for more than 8 hours
a day, the maintenance intervals should be changed as needed.
WARNING
Health risk caused by inhaling harmful dust
The device contains harmful dust that can collect on surfaces and penetrate the ambient air as of the first
use. It can damage the respiratory tract when inhaled.
► Check and wear your personal protective equipment.
► Use the device only in rooms with sufficient ventilation.
► Ensure that all seals on the device are free from dirt and debris.
► The provided filtration system must be used when operating the device.
► The dust collecting drawer must be closed when operating the device.
► Do not open the dust collecting drawer until at least one minute has passed since the device was
switched off.
► Keep the device closed during operation and during the cleaning process.
► Immediately remove dust deposits from the environment with a dust class H industrial vacuum cleaner
or a damp cloth.
WARNING
Electric shock due to defective cables
Damaged or improperly installed cables can lead to fatal electric shock.
► Check all live cables and connections for proper installation and damage.
► Damaged, deformed or worn parts should only be replaced by a qualified electrician.
WARNING
Risk of crushing
Limbs can be crushed if device components are improperly installed or uninstalled.
► Keep your hands out of the danger zone.
► Check and wear your personal protective equipment.
CAUTION
Risk of injury due to unexpected start
If power is supplied during maintenance, cleaning or disassembly, rotating parts can start running
unexpectedly and lead to injuries from cuts.
► Switch off the device.
► Disconnect all electrical connections.
EN - 20
9 Maintenance and cleaning xFUME™ ADVANCED HP 230V – CSA
9.1 Maintenance and cleaning intervals
The specified intervals are standard values and refer to single-shift operation. We recommend recording the
inspections. The date of the inspection, the detected defects and the name of the inspector must be observed.
9.2 Emptying the dust collecting drawer
After 2 operating hours or
no later than when the
service LED illuminates
► Run the cleaning process.
7 Operation on page EN-15
► Replace filter cartridges.
9.3 Replacing filter cartridges on page EN-21
Daily ► Empty the dust collecting drawer.
9.2 Emptying the dust collecting drawer on page EN-20
Weekly ► Check the operating hours meter.
Monthly ► Check device for visible damage.
After approx.
500 operating hours
► Turbines must be replaced only by a qualified electrician.
9.4 Replacing the turbines on page EN-23
WARNING
Health risk caused by inhaling harmful dust
Improper emptying of the dust collecting drawer can lead to harmful dust and debris penetrating the
ambient air. It can harm the respiratory tract if inhaled.
► Empty the dust collecting drawer into a dust collecting bag immediately after removal.
► Do not clean the device with compressed air.
1Loosen the star screws on the dust collecting
drawer.
2Empty the dust collecting drawer into a dust
collecting bag.
3Close the dust collecting bag and dispose of it in
accordance with local regulations.
12 Disposal on page EN-27
4Reassemble in the reverse order and ensure that
the star screws are tightened by hand.
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