ADLINK Technology cPCIS-6400U Series User manual

Advance Technologies; Automate the World.
Manual Rev. 2.01
Revision Date: December 21, 2006
Part No: 50-15044-2000
cPCIS-6400U/6400X Series
4U Height Subsystem for
6U cPCI and Components
User’s Manual

Copyright 2005 ADLINK TECHNOLOGY INC.
All Rights Reserved.
The information in this document is subject to change without prior
notice in order to improve reliability, design, and function and does
not represent a commitment on the part of the manufacturer.
In no event will the manufacturer be liable for direct, indirect, spe-
cial, incidental, or consequential damages arising out of the use or
inability to use the product or documentation, even if advised of
the possibility of such damages.
This document contains proprietary information protected by copy-
right. All rights are reserved. No part of this manual may be repro-
duced by any mechanical, electronic, or other means in any form
without prior written permission of the manufacturer.
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of their respective companies.

Getting Service from ADLINK
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Please contact us should you require any service or assistance.
ADLINK TECHNOLOGY INC.
Web Site: http://www.adlinktech.com
Sales & Service: [email protected]om
TEL: [phone]
FAX: [phone]
Address: 9F, No. 166, Jian Yi Road, Chungho City,
Taipei, 235 Taiwan
Please email or FAX this completed service form for prompt and
satisfactory service.
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Table of Contents i
Table of Contents
List of Figures ........................................................................ iii
1 Introduction ........................................................................ 1
1.1 Features............................................................................... 1
General ........................................................................... 1
Boards Space ................................................................. 2
CompactPCI Compliancy ................................................ 2
Enclosure ........................................................................ 2
1.2 Specifications....................................................................... 3
1.3 Mechanical Layout............................................................... 4
cPCIS-6400U Series (redundant PSU) ........................... 4
cPCIS-6400X Series (ATX PSU) .................................... 5
1.4 Compatible CPU Modules ................................................... 7
1.5 Customized Systems ........................................................... 7
2 Getting Started ................................................................... 9
2.1 Shipping Contents ............................................................... 9
2.2 CompactPCI Card Installation ............................................. 9
2.3 Rear Transition Module Installation/Removal .................... 11
2.4 Power Supply Unit Replacement
(cPCIS-6400U only)........................................ 12
2.5 Hard Drive Racks............................................................... 13
Hard Drive Installation Procedure ................................. 13
Rack Insertion And Removal ........................................ 14
2.6 Powering Up the System ................................................... 15
3 Backplanes ....................................................................... 17
3.1 cBP-6105R (32-bit/33MHz)................................................ 18
Features ....................................................................... 18
Specifications ................................................................ 18
Mechanical Drawing ..................................................... 19
Connector Pin Assignments ......................................... 20
Jumper Settings ............................................................ 33
3.2 cBP-6405R (64-bit/66MHz)................................................ 34
Features ....................................................................... 34
Specifications ................................................................ 34
Mechanical Drawing ..................................................... 35
Connector Pin Assignments ......................................... 36
Jumper Settings ............................................................ 48

ii Table of Contents
3.3 cBP-3063 CompactPCI Power Backplane......................... 49
Specifications ................................................................ 49
Mechanical Drawing ..................................................... 50
Connector Pin Assignments ......................................... 51
4 Cooling System................................................................. 55
4.1 System Alarm Board .......................................................... 56
4.2 Fan Alarm .......................................................................... 57
4.3 Fan Removal and Replacement Procedure
(cPCIS-6400U only)........................................ 57
4.4 Air Filter Replacement
(cPCIS-6400U only)........................................ 61
4.5 Temperature Alarm ............................................................ 63
4.6 Fan Specifications.............................................................. 63
5 Power Supply Unit ............................................................ 65
5.1 cPCIS-6400U: cPS-H325/AC............................................. 65
Features ........................................................................ 65
Specifications ................................................................ 65
Input Characteristics ..................................................... 66
Output Characteristics .................................................. 66
5.2 cPCIS-6400X: APS940XA ATX 400W............................... 68
Features ........................................................................ 68
Specifications ................................................................ 68
Input Characteristics ..................................................... 68
Output Characteristics .................................................. 69
Important Safety Instructions............................................... 71
Warranty Policy ..................................................................... 73

List of Figures iii
List of Figures
Figure 1-1: cPCIS-6400U Front View .......................................... 4
Figure 1-2: cPCIS-6400U Rear View ........................................... 4
Figure 1-3: cPCIS-6400X Front View........................................... 5
Figure 1-4: cPCIS-6400X Rear View ........................................... 5
Figure 1-5: cPCIS-6400 Series Top View .................................... 6
Figure 1-6: cPCIS-6400 Series Left Side View ............................ 6
Figure 2-1: Installing a 6U SBC module..................................... 10
Figure 2-2: Latching the cPCI module handles securely. .......... 11
Figure 2-3: Unlatch the PSU module handle ............................. 12
Figure 2-4: Pull outwards to remove the PSU............................ 13
Figure 2-5: Hard drive rack keylock positions ............................ 13
Figure 2-6: Remove the hard drive rack from the drive bay....... 14
Figure 2-7: cPCIS-6400U Series switches and LEDs................ 15
Figure 2-8: cPCIS-6400X Series switches and LEDs ................ 16
Figure 3-1: cBP-6105R Backplane Front View .......................... 19
Figure 3-2: cBP-6105R Backplane Rear View........................... 19
Figure 3-3: cBP-6405R Backplane Front View .......................... 35
Figure 3-4: cBP-6405R Backplane Rear View........................... 35
Figure 3-5: cBP-3063 Power Backplane Front View.................. 50
Figure 3-6: cBP-3063 Power Backplane Rear View .................. 50
Figure 4-1: System Alarm Board Mechanical Drawing .............. 56
Figure 4-2: Alarm LEDs and reset button .................................. 57
Figure 4-3: Remove the front-access intake fan module ........... 58
Figure 4-4: Remove the rear exhaust fan module (small).......... 59
Figure 4-5: Remove the rear exhaust fan module (PSU)........... 59
Figure 4-6: Disconnect the rear exhaust fan module (PSU) power ca-
ble............................................................................ 60
Figure 4-7: Remove the left-side exhaust fan module screws ... 60
Figure 4-8: Remove the left exhaust fan module and
disconnect the power cables .................................. 61
Figure 4-9: Air filter removal and replacement........................... 62

iv

Introduction 1
1 Introduction
The cPCIS-6400U/6400X Series subsystems are designed for 6U
cPCI boards with 80mm RTMs. The chassis is 4U in height and
standard 19” rack mount width.
The cPCIS-6400U provides 2+1 hot swappable 500W+250W
redundant power supplies with universal AC input, while the
cPCIS-6400X has a built-in 400W AC-input ATX power supply
with cooling fan. Both series have PICMG 2.1 Hot Swap compliant
32/64-bit 5-slot CompactPCI backplanes and a PICMG 2.5 H.110
CT Bus.
1.1 Features
General
X19” rackmount, 4U height for 6U cPCI cards with 80mm rear
RTMs for I/O
XStandard 6U CompactPCI and optional PICMG 2.5 H.110
CT bus
XPICMG 2.1 Hot Swap compliant 32-bit/33MHz or
64-bit/66MHz 5-slot CompactPCI backplane with P3 & P5
rear I/O
X2+1 hot swappable 500W+250W redundant power supplies
with universal AC input (cPCIS-6400U)
XBuilt-in 400W AC-input ATX power supply (cPCIS-6400X)
XDual removable ATA-100 or SCSI 3.5” hard drive racks
(cPCIS-6400US and cPCIS-6400XS models are SCSI
equipped)
XFront drive bay space for one slim type EIDE CD-ROM and
one slim type floppy.
XOne front-access intake fan, two (three for cPCIS-6400U)
rear-access and four side exhaust fans are used for system
cooling. Air-filter is replaceable on front-access fan module.
(Only cPCIS-6400U fans support hot swap).

2Introduction
XGuarded power switch and reset button
XVoltage LEDs allow convenient monitoring: +12V, -12V,
+5V, +3.3V
XSuitable for both rackmount and benchtop applications
XBuilt-in alarm module to monitor chassis temperature, fan
status.
XComprehensive EMC shielding: EMC gaskets are installed
on top and bottom edges of both front and rear panel aper-
tures
Boards Space
XBoard space supports standard 6U height and 6-slot width
XOne 8HP system slot accommodates single or dual-slot
system boards.
XBoth front and rear access possible
CompactPCI Compliancy
XPICMG 2.0 R3.0 CompactPCI Core Specification
XPICMG 2.1 R2.0 CompactPCI Hot Swap
XPICMG 2.5 R1.0 CompactPCI Computer Telephony
XPICMG 2.9 R1.0 CompactPCI System Management
XPICMG 2.11 R1.0 CompactPCI Power Interface
(cPCIS-6400U only)
Enclosure
XEIA RS-310C 19” 4U high rackmount enclosure
XCoated metal plate outer covering