Adtech TV5600-B01 Series User manual

I
TV5600-B01 Series
Dispensing Control System
User Manual

User Manual of TV5600-B01 Series Dispensing Control System
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User Manual of TV5600-B01 Series Dispensing Control System
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Foreword
TV5600-B01 series CNC system is a multi-functional embedded dispensing CNC system developed
by ADTECH (Shenzhen) Technology Co., Ltd. for the dispensing process. The models of this series
include DJ904V1-A01, DJ904V2-A01, DJ904V3-A01, DJ904V4-A01, DJ8849V1-A01, DJ8849V2-A01,
DJ8849V3-A01, DJ1600V1-A01, DJ1600V2-A01 and DJ1600V3-A01 dispensing control system.
About the textbook:
This textbook is the user manual for TV5600-B01 series; OMC Series
Development Manual is used for secondary development.
Content of the Manual:
According to this manual, you can install the TV5600-B01 series dispensing
CNC system and carry out corresponding maintenance.
According to this manual, you can complete the operation of the TV5600-B01
series dispensing CNC system.
Readers:
Project design engineer, electrical technician and installer
Repair and operation personnel
Instructions and reading conventions for this manual:
When using this CNC system for the first time, please read every chapter of this manual
carefully to better use the system functions.
Note on terminologyin this manual and reading conventions:
The combined model refers to a set of split-type dispensing CNC system consisting of the
handheld box hardware model TV5600-B01 and the controller hardware models MCD904,
ADT-8849 and AMC1600P.
The input terminals DI and IN in this manual havethe same definition. For example, DI22 and
IN22 represent the 22nd input port of the controller, and DO12 and OUT12 represent the
12th output port of the controller.
The ADT-8849 serial port definition in this manual is consistent with the silkscreen on the
controller housing starting from COM0.
Note indicates that the operator should be cautious when performing related operations or
settings, or else the operation may fail or an action may not be performed.

User Manual of TV5600-B01 Series Dispensing Control System
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Precautions and Explanations
◆Transport and storage:
Do not stack product package more than six layers;
Do not climb, stand on or place heavy stuff on the product package;
Do not pull the cable still connecting with machine to move product.
Forbid impact and scratch on the panel and display;
Prevent the product package from humidity, sun exposure, and rain.
◆Open-box inspection:
Open the package to confirm the product to be purchased by you.
Check damages situation after transportation;
Confirm the integrity of parts comparing with the parts list or damages situation;
Contact our company promptly for discrepant models, shortage accessories, or
transport damages.
◆Wiring
Ensure the persons involved into wiring and inspecting are specialized staff;
ance. Do not use
neutral line (N) to substitute earth wire.
Ensure grounding to be correct and solid, in order to avoid product failures or
unexpected consequences;
Connect the surge absorption diodes to the product in the required direction,
otherwise, the product will be damaged;
Ensure the power switch is OFF before inserting or removing plug, or disassembling
chassis.
◆Overhauling
Ensure the power is OFF before overhauling or components replacement;
Make sure to check failures after short circuit or overloading, and then restart the
machine after troubleshooting
Do not allow to frequently connect and disconnect the power, and at least one minute
interval between power-on and power-off.
◆Miscellaneous
Do not open housing without permission;
Keep power OFF if not in use for a long time;
Pay close attention to keep dust and ferrous powder away from control;
Fix freewheel diode on relay coil in parallel if non-solid state relay is used as output
relay.
Check whether power supply meets the requirement to ensure not burning the control.
Install cooling fan if processing field is in high temperature, due to close relationship
between service life of the control and environmental temperature.
Keep proper operative temperature range for the control: 0℃~ 60℃.
Avoid using the product in the overheating, humid, dusty, or corrosive environments;
Add rubber rails as cushion on the place with strong vibration.

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◆Maintenance
Please implement routine inspection and regular check upon the following items, under the
general usage conditions (i.e. environmental condition: daily average 30℃, load rate: 80%,
and operating rate: 12 hours/ day)
Routine
Inspection
Routine

foreign objects.
se;

Regular Check
One year


Copyright© 2013 ADTECH (Shenzhen) Technology Co., Ltd.
Reprint or reproduction of any content in this manual is prohibited without the written
permission of the company.

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Table of Contents
Chapter 1 Basics of Dispenser...............................................................................................................................9
1.01 About the coordinate system................................................................................................................9
1.02 Dispenser coordinate system ..............................................................................................................10
1.03 Dispenser related terms......................................................................................................................11
Chapter 2 System Overview ................................................................................................................................12
2.01 Hardware features...............................................................................................................................13
2.02 Software features................................................................................................................................13
2.03Scripting ...............................................................................................................................................14
2.03 Structure size.......................................................................................................................................14
2.03.01 MCD904 structure diagram....................................................................................................14
2.03.02 ADT-8849structure diagram...................................................................................................14
2.03.03 AMC-1600structure diagram..................................................................................................16
2.03.04 TV5600-B01structure diagram ...............................................................................................16
2.04 Description of handheld box buttons..................................................................................................17
2.05 Software version .................................................................................................................................19
Chapter 3 Introduction to Interface ....................................................................................................................21
Chapter 4 Function Configuration of Mechanical Structure ...............................................................................23
4.01 Extrusion function configuration.........................................................................................................23
4.02 Dual position function configuration ..................................................................................................26
4.03 Visual dispensing function configuration ............................................................................................26
4.04 Glue gun rotation, workpiece rotation function configuration...........................................................28
Chapter 5 Reset Settings .....................................................................................................................................30
5.01 Explanation of reset parameters.........................................................................................................30
5.01 Pulse transmission mode setting ........................................................................................................31
5.02 Reset direction setting ........................................................................................................................32
5.03 Pulse equivalent setting ......................................................................................................................32
5.04 Origin and limit signal test ..................................................................................................................32
5.05 Reset....................................................................................................................................................33
Chapter 6 Basic Teaching Methods .....................................................................................................................34
6.01 Dispensing program operation mode .................................................................................................34
6.02 Constraints of dispensing path composition.......................................................................................34
6.03 Example of editing dispensing path ....................................................................................................36
6.03.01 Select program file .................................................................................................................36
6.03.02 Teaching dispensing path .......................................................................................................37
6.03.03 Modify programming point ....................................................................................................39
6.03 Correction of motor manual direction................................................................................................41
6.04 Advanced editing features ..................................................................................................................41
6.04.01 Graphics translation ...............................................................................................................41
6.04.02 Z-axis height adjustment........................................................................................................42
6.04.03Batch deleting .........................................................................................................................42
6.04.04 Batch editing ..........................................................................................................................42
6.04.05 Array copy ..............................................................................................................................43

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6.05.06 Program expansion.................................................................................................................44
6.05.07 Common graphics ..................................................................................................................44
6.05.08 Partial adjustment..................................................................................................................45
6.05.09 Multiple array.........................................................................................................................45
Chapter 7 File Parameter Settings.......................................................................................................................48
7.01 Speed related parameters...................................................................................................................48
7.02 Glue open/close parameters...............................................................................................................49
7.03 Drawing related parameters ...............................................................................................................50
7.04 File base ..............................................................................................................................................51
7.05 Other file parameters..........................................................................................................................52
7.06 Camera parameter settings.................................................................................................................53
Chapter 8 System Settings...................................................................................................................................54
8.01 Factory parameters .............................................................................................................................54
8.01.01 Motor feature parameters .....................................................................................................55
8.02.02 Output port configuration......................................................................................................57
8.02.03 Input port configuration.........................................................................................................58
8.02.04 Structure configuration ..........................................................................................................61
8.02.04 Otherfactory parameters .......................................................................................................63
8.02 Motor speed related parameters........................................................................................................63
8.03 Standby parameters ............................................................................................................................64
8.03.01 Standby position setting.........................................................................................................64
8.03.02 Automatic dispensing related parameters.............................................................................65
8.04Automatic needle aligning setting .......................................................................................................66
8.05 Password management.......................................................................................................................67
8.06 Introduction to other system parameters...........................................................................................68
8.07 File conversion.....................................................................................................................................69
8.08 Custom functions ................................................................................................................................70
Chapter 9 Monitoring Operation ........................................................................................................................72
Chapter 10 Common Functional Operation Guidelines......................................................................................74
1. IF instruction set......................................................................................................................................74
2. Program call.............................................................................................................................................74
3. Wait input................................................................................................................................................75
4. File call.....................................................................................................................................................76
5. Automatic Needle alignment ..................................................................................................................77
6. USBflash drive parameters, file backup...................................................................................................77
7. Glue gun offset function..........................................................................................................................79
8. Cycle processing function........................................................................................................................79
9. Extended IO function ..............................................................................................................................79
10. Transition arc instruction ......................................................................................................................82
11. Settings of script custom address content ............................................................................................82
12. Boot interface logo production .............................................................................................................84
13. Wiping function operation ....................................................................................................................84
Chapter 11...........................................................................................................................................................86
Common fault analysis........................................................................................................................................86

User Manual of TV5600-B01 Series Dispensing Control System
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Appendix 1: List of System Error Code Definitions..............................................................................................87
Appendix II: List of Processing Instructions.........................................................................................................88
Appendix III: MCD904, ADT-8849 and AMC1600 Program Update Method ......................................................95
Appendix IV: TV5600-B01 Handheld Box Program Update Method.................................................................100
Appendix 5: UpdatingRemote Program viaHandheld Box USB Flash Drive ......................................................101
Appendix 6: MCD904 Wiring Instructions.........................................................................................................103
Appendix VII: ADT8849 Wiring Instructions......................................................................................................115
Appendix VIII: AMC1600P Wiring Instructions..................................................................................................124

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Chapter 1
Basics of Dispenser
1.01 About the coordinate system
The dispenser operates according to the space position of the program points in the program file.
Teaching space position of edit point is to record the coordinates of the program point relative to
the coordinate system.
Coordinate system: In order to explain the position of the particle, the speed of the motion and
the direction, the coordinate system must be selected. In the frame of reference, an ordered set
of data selected according to the prescribed method to determine the position of a point in
fying coordinates in a problem is the coordinate
system used for the problem.
There are many types of coordinate systems. The commonly used coordinate systems are: polar
coordinate system, Cartesian coordinate system, etc.
Polar coordinate system: Refers to the coordinate system composed of pole, polar axes and polar
               
regarded as the spatial generalization of the polar coordinate system. It takes the coordinate
origin as the reference point and is composed of azimuth, elevation and distance,denoted as P(r,
               
extension of polar coordinates, as shown below.
Plane polar coordinate system Spherical coordinate system Cylindrical coordinate system
Cartesian coordinate system: The three non-coplanar number axes intersecting at the origin
form the affine coordinate system of the space. An affine coordinate system with equal units of
measure on three axes is called a space Cartesian coordinate system. The Cartesian coordinate
system in which the three axes are perpendicular to each other is called the space Cartesian
rectangular coordinate system, or else it is called the space Cartesian oblique coordinate system.
The machining of CNC machine tools is done by program control, so the determination and use of
the coordinate system is very important. According to the ISO 841 standard, the CNC machine
tool coordinate system is determined using the right-hand Cartesian coordinate system as a
standard. The CNC lathe is parallel to the main axis direction, that is, the longitudinal direction is

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the Z axis, perpendicular to the main axis direction, that is, the lateral direction is the X axis, and
the tool away from the workpiece is the positive direction. The right-hand Descartes coordinate
system is as follows:
1.02 Dispenser coordinate system
After getting the dispenser, we will find the coordinates of each axis are displayed on the
interface of the handheld box. The structure of the coordinate system of the general
dispenser mechanism is shown as figure below.
Due to the combination of the modules and the combination style, the dispenser
mechanism also has the following structure:
底座
工件
+X
+Y
+Z
X-Y工作台
Workpiece
Base

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1.03 Dispenser related terms
Assume that every revolution of the screw or pulley is L mm and the required pulse per
revolution is P.
Pulse equivalent: the length a pulse travels in millimeters, i.e. L/P.
Speed: Indicates the speed of the axis movement, unit: mm/s
Acceleration: Indicates the speed of the axis speed change, unit: mm/s2
Starting speed: The starting speed of general stepping motor should be less than 3L mm/s,
and the starting speed of servo motor should be less than 5L mm/s.
Maximum speed: 20L mm/s for stepping motor, 50L mm/s for servo motor
-Z looking
down
Origin

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Chapter 2
System Overview
TV5600-B01 series dispensing control system is composed of TV5600-B01 handheld box + offline
motion control card based on OMC system. The two are connected by Modbus serial
communication. TV5600-B01 completes the work of human-machine interface, offline motion
control card completes the motion control and IO port operations, and constitutes a set of split,
full three-dimensionaland high-precision dedicated motion control system.
※Note: HMI is optional, and if provided, only WEINVIEW touch screen and its interface project
files are provided to achieve the burning function.
Product model
Numb
er of
axes
Digit
al
inpu
t
Digital
outpu
t
Controller
Handheld
box
HMI
( optional)
DJ904V1-A01
3
24
6
MCD904
TV5600-B0
1
DJ904V2-A01
DJ904V3-A01
DJ904V4-A01
4
24
6
DJ8849V1-A01
3
34
18
ADT-8849
DJ8849V2-A01
DJ8849V3-A01
4
34
18
DJ1600V1-A01
5
36
24
AMC1600P
DJ1600V2-A01
DJ1600V3-A01
6
36
24

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2.01 Hardware features
Hardware indicators:
Number of controllable axes: 2-6
Highest pulse frequency: 2MHz
Encoder: MCD904 not available, ADT-8849 not available, AMC1600P available
Pulse output: 5V differential output, output mode: pulse + direction or pulse + pulse
Cache interpolation function: Yes
Communication interface: RS232 communication module, USB disk function, USB
communication, network port
Handheld box screen pixels: 480X272, color
Storage space: handheld box 128MB, offline card 128MB
IO:
Digital input: All optocouplers isolated, input voltage: 12-24V
Digital output: All optocouplers isolated, NPN open collector 5-24VDC, rated current 0.5A,
single channel maximum current 1A.
Application environment:
Working voltage: 24V DC
Working temperature: 45°C
Storage temperature: -40°C - 55°C
Working humidity: 40%-80%
Storage humidity: 0% - 95%
2.02 Software features
2-6 axis interpolation, support space line, space arc, and spline curve
Speed look ahead algorithm, automatic arc corner speed, and automatic rounding inflection
point
Support standard Modbus ASCII, Modbus RTU and Modbus TCP communication protocols
Support rich processing instructions such as idletravel, straight line, spline curve and file call,
as well as open user-defined instructions (written by customers)
Rotary axis rotation radius compensation
PLT files and G code files can be imported from computer
Graphic preview and real-time dynamic display of processing tracks
Cycle processing, single processing, automatic processing, single-step processing and other
methods
Processing files can store 10,000 machining points
Dynamically display the processing track in real time
Convenient and friendly document teaching and editing function, advanced editing

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functions such as batch modification, array copying, graphic translation, graphic zooming
and automatic rounding; common graphics library is available for customer calls.
2.03Scripting
Support Lua scripting function designed to solve non-standard processes
Lua script is named after main.lua and is stored in the root directory of the controller disk
Scripting is supported by the following product models
2.03 Structure size
2.03.01 MCD904 structure diagram
2.03.02 ADT-8849structure diagram
DJ904V3-
A01/A02
DJ904V4-A
01/A02
DJ8849V1-
A01/A02
DJ8849V2-
A01/A02
DJ8849V3-
A01/A02
DJ1600V1-
A01/A02
DJ1600V2-
A01/A02
DJ1600V3-
A01/A02

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Front view
Side view
Side view

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2.03.03 AMC-1600structure diagram
2.03.04 TV5600-B01structure diagram
Dimensional drawing of AMC-1600E

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2.04 Description of handheld box buttons
Keypad layout
TV5600DJ
Dimensional drawing

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Name
Icons and functions
Function
keys
: corresponding to the menu function below the display interface,
such as the main interface
: Previous page of function menu
: Next page of function menu
Motion
control keys
: X-axis manual low speed positive direction
: X-axis manual low speed negative direction
: Y-axis manual low speed positive direction
: Y-axis manual low speed negative direction
: Z-axis manual low speed positive direction
: Z axis manual low speed negative direction
: A-axis manual low speed positive (counterclockwise) direction
: A-axis manual low speed negative (clockwise) direction
: B axis manual low speed positive direction
: B axis manual low speed negative direction
: C axis manual low speed positive direction
: C axis manual low speed negative direction
: Manual high speed when any axis is pressed at the same time
: Positioning to the coordinate position of the current instruction
: Save current coordinates to the specified data
Edit arrow
keys
Select the lines to be edited in the edit state
: Move the selected line up/down
: Turn page to left/right

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Numeric
keys/
Instruction
shortcuts
:Used to enter numbers or letters, and to quickly select the type
of instructions. For details of the instruction type, please refer to the appendixList of
Processing Instructions
Edit keys
: Insert a point before the current point
: Delete current point or currently entered data
: Save the machining program file
Enter/ESC
key
: Confirm or select
: Cancel current operation
Other keys
: Under the monitoring/editing interface, find the instructions that meet the
conditions according to the requirements
: Display processing file graphic in the monitoring/editing interface
Global
menu keys
: Switch between monitoring and editing interface
: Manage processing program files
: Set file related parameters
: Set system parameters
: Test the status of the offline card signal input and signal output, and test
whether the handheld box button is normal
: Display related help information of the corresponding interface
: Home button, each axis motor returns to the home
: Start button, start processing
Stop button, system stops processing
2.05 Software version
After turning on the controller and entering the main interface, press the [ ]keyto enter the

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diagnosis interface, and then press the [ ] key to enter the version information interface, as
shown below:
Generally only the handheld box version number and the controller version number need
attention.