Adtech ADT-DK300A User manual
ADT‐DK300A/400A
EngravingMachineControlSystem
Manufacturer’sManual
Adtech(Shenzhen)TechnologyCo.,Ltd.
Add:F/5,Bldg/27‐29,TianxiaICIndustrialPark,YiyuanRd,NanshanDistrict,Shenzhen
Postalcode:518052
Tel:0755‐26722719Fax:0755‐26722718
E‐mail:adtcnc@adtechcn.comhttp://www.adtechcn.com
BZ001M056AADT‐DK300A/400AEngravingMachineManufacturer’sManual
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Copyright
Adtech(Shenzhen)TechnologyCo.,Ltd.(Adtechhereafter)isinpossessionofthecopyrightofthis
manual.WithoutthepermissionofAdtech,theimitation,copy,transcriptionandtranslationbyany
organizationorindividualareprohibited.Thismanualdoesn’tcontainanyassurance,stanceor
implicationinanyform.Adtechandtheemployeesarenotresponsibleforanydirectorindirectdata
disclosure,profitslossorcauseterminationcausedbythismanualoranyinformationaboutmentioned
productsinthismanual.Inaddition,theproductsanddatainthismanualaresubjecttochanges
withoutpriornotice.
Allrightsreserved.
Adtech(Shenzhen)TechnologyCo.,Ltd.
BZ001M056AADT‐DK300A/400AEngravingMachineManufacturer’sManual
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VersionHistory
ItemNo.FirstuploadedVersionNo. PagesCompiledbyTypesetby
BZ001M056A2012‐10‐9A0101
ShiTingliang/
TangXiaobing
Revision
DateVersion/Pag ResultConfirmedby
2012‐9‐18 ShiTingliang
Remark:
WehavecollatedandcheckedthisManualstrictly,butwecan’tensurethattherearenoerrorand
omissioninthisManual.Duetoconstantimprovementofproductfunctionsandservicequality,any
productsandsoftwaredescribedinthismanualandthecontentofthemanualaresubjecttochanges
withoutpriornotice.
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Contents
1.OVERVIEW.........................................................................................................................1
1.1SYSTEMFUNCTION..................................................................................................................1
1.1.1.Self‐diagnosis.....................................................................................................................................................1
1.1.2.Compensation...................................................................................................................................................1
1.1.3.Abundantinstructionsystem............................................................................................................................1
1.1.4.FullChinesemenuoperation&fullscreenedit................................................................................................1
1.1.5.Abundanterror‐correctionfunctions................................................................................................................1
1.1.6.ProgramexchangebetweenCNCsystemandPC..............................................................................................2
1.1.7.Systemoperatingcondition...............................................................................................................................2
2.OPERATINGPANEL............................................................................................................3
2.1LCD/KEYPAD.........................................................................................................................3
2.2SYSTEMMENUS......................................................................................................................4
2.3OPERATINGKEYS....................................................................................................................7
3.MANUALOPERATION........................................................................................................9
3.1RETURNINGTOREFERENCEPOINTMANUALLY...............................................................................9
3.2CONTINUOUSFEEDINGMANUALLY...........................................................................................11
3.3SINGLESTEPFEEDING............................................................................................................11
3.4HANDWHEELFEEDING...........................................................................................................12
3.5MANUALAUXILIARYFUNCTIONOPERATION................................................................................12
3.6WORKINGCOORDINATESYSTEMSETTINGS(TOOLSETTING)...........................................................14
3.6.1.Entercurrentpositiontospecifiedcoordinatesystemdirectly(allaxes)........................................................14
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3.6.2.Coordinateaxissettings..................................................................................................................................16
3.6.3.Modifycoordinatevalue.................................................................................................................................18
3.7DATASETTINGS....................................................................................................................19
3.7.1.Toolcompensationdatasetting.......................................................................................................................19
3.7.2.Systemparametersetting...............................................................................................................................22
3.8FASTSYSTEMOPERATION.......................................................................................................22
4.AUTOMATICOPERATION................................................................................................24
4.1AUTOMATICOPERATION........................................................................................................24
4.2MDIOPERATION..................................................................................................................25
4.3USBDISKDNC....................................................................................................................26
4.4SPEEDRATEADJUSTMENT.......................................................................................................27
4.5SBKFUNCTION....................................................................................................................28
4.6BDTFUNCTION....................................................................................................................28
4.7STOPPINGAUTOMATICOPERATING...........................................................................................28
5.SAFEOPERATION.............................................................................................................29
5.1EMERGENCYSTOP.................................................................................................................29
5.2HARDLIMITOVERTRAVEL.......................................................................................................30
5.3SOFTLIMITOVERTRAVEL........................................................................................................30
6.ALARMANDSELF‐DIAGNOSISFUNCTION......................................................................30
6.1NCPROGRAMEXECUTIONALARM............................................................................................30
6.2SYSTEMENVIRONMENTALARM...............................................................................................33
6.3ALARMPROCESSING..............................................................................................................35
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6.4SELF‐DIAGNOSISFUNCTION.....................................................................................................35
7.PROGRAMSAVING&EDITING........................................................................................36
7.1SAVINGTHEPROGRAMINTHEMEMORY....................................................................................36
7.1.1.Keypadinput(newprogram)...........................................................................................................................36
7.1.2.PCserialportinput..........................................................................................................................................37
7.1.3.CopyingprocessingfilesfromUSBdisk...........................................................................................................37
7.2READINGPROGRAMSINTOWORKAREA.....................................................................................37
7.2.1.Readingprogramsfromcontrollerintoworkarea..........................................................................................37
7.2.2.ReadingprogramsfromUSBdiskintoworkarea............................................................................................37
7.3EDITING&MODIFYINGPROGRAMS..........................................................................................38
7.4DELETINGFILES....................................................................................................................38
7.4.1.Deletingfilesinmemory.................................................................................................................................38
8.MAININTERFACESOFTHESYSTEM................................................................................38
8.1.POSITIONINTERFACE.............................................................................................................38
8.1.1.Absoluteposition............................................................................................................................................39
8.1.2.Relativeposition..............................................................................................................................................39
8.1.3.Comprehensivecoordinates............................................................................................................................40
8.2.EDITINTERFACE....................................................................................................................41
8.3.PROGRAMEDIT....................................................................................................................41
8.4.SYSTEMINFOINTERFACE........................................................................................................42
8.5.MDIINTERFACE...................................................................................................................43
8.6.FILEMANAGEMENT...............................................................................................................44
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8.7.GRAPHICSIMULATION...........................................................................................................45
8.8.PARAMETERINTERFACE.........................................................................................................46
8.9.COMPENSATIONINTERFACE....................................................................................................50
8.10.WORKPIECECOORDINATESYSTEMSETTINGINTERFACE..........................................................51
8.11.CONTROLLERDIAGNOSISINTERFACE(DIAGNOSIS).................................................................52
8.12.MACROVARIABLEVIEWINTERFACE(MACROVARIABLE).........................................................55
8.13.CURRENTMODEINSTRUCTIONINFO...................................................................................56
9.SYSTEMMAINTENANCE..................................................................................................58
9.1.RESTART.............................................................................................................................58
9.2.SYSTEMUPGRADE.................................................................................................................59
9.3.RESTOREFACTORYPARAMETERS..............................................................................................60
9.4.PARAMETERBACKUPANDRESTORE..........................................................................................61
9.5.ENTERINGBIOS...................................................................................................................62
10.SYSTEMPARAMETERS.....................................................................................................63
10.1.PARAMETERINDEXLIST...................................................................................................64
10.2.GENERALPARAMETER(P1.)............................................................................................86
10.3.AXISPARAMETERCONFIGURATION(P2.)..........................................................................106
10.4.MANAGEMENTPARAMETER(P3.)..................................................................................118
10.5.TOOLMAGAZINEPARAMETERS(P4.)...............................................................................124
10.6.PRINCIPALAXISPARAMETER(P5.)..................................................................................127
10.7.PORTCONFIGURATION(P6.).........................................................................................130
11.HARDWAREINTERFACEDEFINITIONANDCONNECTIONINSTRUCTIONS....................140
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11.1.INSTALLATIONLAYOUT..................................................................................................140
11.1.1.Externalinterfacediagram..........................................................................................................................140
11.1.2.Mountingdimensions.................................................................................................................................141
11.1.3.Installationprecautions...............................................................................................................................142
11.2.INTERFACEDEFINITION..................................................................................................144
11.2.1.Motordrivecontrolinterface(XS1…XS4)....................................................................................................144
11.2.2.Digitalinputinterface(XS5).........................................................................................................................148
11.2.3.Digitaloutputinterface(XS6)......................................................................................................................151
11.2.4.Handheldboxinterface(XS7)......................................................................................................................153
11.2.5.Analogoutputinterface(XS8).....................................................................................................................154
11.2.6.RS232transmissioninterface(XS9).............................................................................................................155
11.2.7.USBmemoryconnectioninterface(XS10)...................................................................................................156
11.2.8.PCUSBcommunicationinterface(XS11).....................................................................................................156
11.3.ELECTRICALCONNECTIONDIAGRAM.................................................................................156
11.3.1.Symbolschematicdiagram..........................................................................................................................156
11.3.2.Powerconnectiondiagram..........................................................................................................................157
11.3.3.Servodriveconnectiondiagram..................................................................................................................158
11.3.4.Stepconnectiondiagram.............................................................................................................................159
12.CONFIGURATIONANDSYSTEMFUNCTIONS.................................................................160
12.1SYSTEMCONFIGURATION..............................................................................................160
12.2SYSTEMTECHNICALPARAMETERS....................................................................................161
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Foreword
DK300A/400AnumericalcontrolsystemisdevelopedbyAdtech(Shenzhen)TechnologyCo.,Ltd.for
engravingindustry,whereDK300Aisthreeaxesmotioncontroller.
InstructionsandreadingconventionoftheManual
BeforeusingthisCNCsystem,pleasereadthisManualcarefullytooperateproperly.
TerminologynoteandreadingconventioninthisManual:
DK300AandDK400Aarecontrolsystemswithdifferentaxesandsamehardwarefunctions.Different
softwarehasdifferentfunctionsandmasks.
“CNCsystem”,“NCcontroller”and“DK300A”mentionedinthisManualallrefertoDK300A/DK400A;
Thearticlesmarkedwith“Caution”promptuserstopayspecialattentionforoperationorsetting,or
elsethisoperationmayfailorcertainactioncan’tbeperformed.
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1. Overview
1.1 Systemfunction
1.1.1. Self‐diagnosis
DiagnoseCPU,memory,LCD,I/Ointerface,parameterstate,coordinatesandprocessingprogram
comprehensivelyeverytimethesystemisstartedorreset;diagnosepowersupply,principalaxis,limitandI/O
portsinreal‐timeduringoperating.
1.1.2. Compensation
Automaticreverseclearancecompensation
Automatictoollengthcompensation
Automatictoolradiuscompensation
Automatictoolradiusbiasingandautomatictooltiptransition
1.1.3. Abundantinstructionsystem
Scalinginstruction
Mirrorprocessinginstruction
Toolbiasinginstructions
Programcycle,programskip,programshift,programtransfer,differentendprocessingmodes,macro
definitionandprogrammanagementinstructions
Fixed‐pointinstructions:startingpoint,settingpoint,etc.
Linear,arcandspiralinterpolationinstructions
Sixworkpiececoordinatesystems,nineextensioncoordinatesystemsandonereferencepoint
1.1.4. FullChinesemenuoperation&fullscreenedit
DKsystemusescascadingmenustructureandfullChineseoperationtoensuresimpleoperationand
visibility.
1.1.5. Abundanterror‐correctionfunctions
Pointoutthenatureandcorrecttheerrorsinoperation.
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1.1.6. ProgramexchangebetweenCNCsystemandPC
PerformCAD/CAM/CAPPauxiliaryprogrammingwithabundantsoftwareinPC,andthentransmitCNC
programtothesystemthroughcommunicationinterface(USBdisk,RS232interface),ortransmitthe
programsfromthesystemtoPC.
1.1.7. Systemoperatingcondition
Operatingvoltage24VDC(withfilter)
Operatingtemperature0℃~45℃
Optimumoperatingtemperature5℃~40℃
Operatinghumidity10%~90%(nocondensing)
Optimumoperatinghumidity20%~85%
Storagetemperature0℃~50℃
Storagehumidity10%~90%
Operatingenvironment
Noexcessivedust,acid,alkali,corrosiveandexplosivegases,nostrong
electromagneticinterference
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2. Operatingpanel
2.1 LCD/keypad
Fig.3.1DK300AOperatingPanelDiagram
Caution:
Pressthesubmenubuttonstoperformtheoperationsofsubmenus.
Manualaxismovingandedit&inputarecomposite.Ithasdifferentdefinitionsaccordingtothemodes.
Systemworkingmodeswitchsectionisusedtoswitchworkingmodes,whichcanimprovethesecurity
andsystemperformance.HandwheelandsinglestepmodeareswitchedwithRepeatbutton.
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LCDunit
ScreeninfoWorkingmodeSystemmainmenu
Submenus
Caution:
Screeninfoshowstheinformationofcurrentwindow
Workingmodeinfoshowscurrentlyselectedworkingmode
Systemmainscreenshowscurrentmainscreen.
Thesubmenuoptionsareusedtoswitchsubmenuswithlefttriangle,F1~F6andrighttriangle.Theright
arrowisusedtoturnpages,andtheleftarrowisusedtoclosethesubmenusinnextlevelandpreviousmenu.
2.2 Systemmenus
DK300Asystemusescascadingmenustructure.Youcanpressthefollowingkeystooperatethemenus.
PressakeytoshowthecorrespondingcontentinthebottomoftheLCD.
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Keyintheleft :Returntopreviousmenu
Keyintheright :Turnpagestoshowothermenusofsamelevel
Themainmenusofthesysteminclude[],[],[],[ ]and[].Each
mainmenucontainsseveralsubmenus,whichareshownbelow:
[Monitor]
[Position]
[Track]
[MDI]
[AbsolutePosition]
[RelativePosition]
[ComprehensivePosition]
[Preview]
[SelectPlane]
Auxiliarycontrol
Macrovariable
[CAM]
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[Coordinates]
[CoordinateSetting]
[Compensation]
[Edit]
[ProgramEdit]
[File]
Syntaxchecking
[Parameter]
[Comprehensive]
[AxisConfiguration]
[Management]
[ToolMagazine]
[PrincipalAxis]
[Port]
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Functiontestsubmenu
2.3 Operatingkeys
ThekeysofDK300Asystemaredefinedbelow:
KeyFigurePurpose
[复位/RESET]
Cancelalarm,resetCNC
Address/numberkeys
,……
,……
Enterletters,numbers,etc.
[EOB],[取消/CAN]
,
Confirmorcanceloperation
[EOB],[取消/CAN],[删除/DEL]
,,
Programedit(insert,delete,modify)
Modeswitchkey
,,
,
Selectoperatingmode
[Diagnosis]
[AlarmInfo]
[InputDiagnosis]
[OutputDiagnosis]
[FunctionTest]
[SystemInfo]
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KeyFigurePurpose
Cursormovingkey
,
,
Fourkeysareavailable:Up/Down:adjust
ration,movecursorbetweensubsections;
Left/Right:movecursortoleft/right
Pagekey
,
Up/Down:Turnpages
Menukeys
,,
,
Selectthemenus
Principalaxispositiverotation
Pressittorotatetheprincipalaxis
positively,andpressitagaintostop
rotating
Principalaxisreverserotation
Pressittorotatetheprincipalaxis
reversely,andpressitagaintostop
rotating
Coolant
Coolanton/off
Lubricant
Lubricanton/off
[跳选/BDT]
Blockdeleteon/off
[单段/SBK]
Singleblockfunctionon/off
[暂停/PAUSE]
Pauseautomaticrunning
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KeyFigurePurpose
[启动/START]
Startautomaticrunning
3. Manualoperation
3.1 Returningtoreferencepointmanually
Theengravingmachinetoolhasspecificmechanicalposition,whichiscalledasreferencepointandfor
toolexchangeandcoordinatessetting.Generally,whenthepowersupplyisconnected,thetoolshouldbe
movedtothereferencepoint.Thisoperationisalsocalledashomeoperation,whichwillmaketheCNC
systemconfirmtheoriginofmachinetool.
Thehomeoperationincludesprogramandmechanicalmode:
Forprogramhome,theactioncompleteswhenthecoordinatesofmachinetoolare0,andwon’tcheck
whetheroriginswitchisinposition;
Formechanicalhome,theexternalhomesensorswitchisusedtolocatetheoriginofthemachinetool;
twocheckingmodesareavailable:
Withtheexternalsensorswitch,thehomeoperationcompleteswhenthesensingissuccessfully
repeatedly.
Theexternalsensorswitchisusedasdecelerationswitch,andtheservohomeisenabledashomesignal
aftersensingandthenthesensingstops.
Youcansetthe“Homemode”in[Parameter][Generalparameter],andmovetocomprehensivehome
mode(36#parameter)EOBtoselect.Youcanalsopress[SBK]keyinhomemodetoswitchamong
“Mechanical–Program–Mechanical…”quickly.Thismethoddoesn’tconflictwithparametersetting.Youcan
selectaccordingly.Touseservohomeasthehomesignal,youneedtoset“AxisphaseZhomeenable”to“1”
in[Parameter][AxisConfiguration]inmechanicalhomemode,andthesettingwilltakeeffectinnexthome
checking.
Severalmethodsareavailablefortoolreturningtoreferencepointandthestepsfollow:
(1)Eachaxisreturnstoreferencepointseparately
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Pressthemodeswitchkey[ ]toselecthomeoperation;
Pressthecompositekey[ ],[ ],[ ],[ ]inthenumberssectiontoreturnthe
correspondingaxistoreferencepoint.
(2)Theaxesreturntoreferencepointsimultaneously
Pressthemodeswitchkey[ ]toselecthomeoperation;
Pressthe[ ]keytoreturnZaxistoreferencepoint,andotheraxesreturntoreferencepointsimultaneously.The
automatichomesequencecanbeconfiguredintheparameters.
(3)Resetmachinetoolposition
Pressthemodeswitchkey[ ]toselecthomeoperation;
In[AbsolutePosition]and[CoordinateSystem]screen,press[ ],[ ],[ ],[ ]respectively
toshowthevalueofcorrespondingaxis,andthenpressthe[]keytoresettheabsolutepositionofcurrentaxis.
Afterthisoperation,thesystemconsidersitasahomeaction.Therefore,whentheprogramisrunning,thealarmofnot
homewon’toccur.Ifyoupressbymistake,itwillswitchthescreenandcancelselectionautomatically.
(4)Resetrelativepositionmanually
Pressthemodeswitchkey[ ]toselectmanualoperation;
In[RelativePosition]and[CoordinateSystem]screen,press[ ],[ ],[ ],[ ]respectively
toshowthevalueofcorrespondingaxis,andthenpressthe[]keytoresettherelativepositionofcurrentaxis.
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)Note
Thetoolalsocanreturntoreferencepointaccordingtoprograminstruction,i.e.returningtoreferencepoint
automatically.
0Caution:
Generally,thesystemwillperformhomeoperationafterconnectingthepowersupply.Ifthepowerfailswhilethe
machinetoolismoving,thesystemalsowillreturntoreferencepointwhenthepowersupplyisconnectedagain.Return
toZaxistopreventtoolandworkpiecefromcolliding,anddamagingtool,workpieceandclamp.
3.2 Continuousfeedingmanually
Pressthekeysontheoperationpanelorhandwheeltomovethetoolalongeveryaxis.
Theoperationfollows:
⑴Pressthemodeswitchkey[]toselectmanualoperation;
(2)Presscompositekeys[],[];[],[];[],[];[],
[]innumbersareatomovethetoolalongselectedaxis.
Inmanualmode, keycanbeusedtoswitchthemanualspeedandrapidtraversespeed.The
rapidtraversespeedofeveryaxisdependsonGeneralparameter009‐012(rapidtraversespeedsetting).
Afterswitchingtorapidtraversespeed,themanualspeedofthepositioninterfacewillbehighlighted,while
theactualspeedofthepositioninterfaceissampledfromthemovingspeedofcurrentaxis.Thisvaluecan
trulyreflectthemovingspeedofcurrentaxis(unit:mm/min);
)Note:
Onlysingleaxismotionisavailableinmanualmode.
3.3 Singlestepfeeding
Singlestepmodeissimilartomanualmode,theoperationsaresame,butonlymovesaspecifiedpulse
incrementeverytimepressthekey.
This manual suits for next models
1
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