Afag CS 25 Series Manual

Compact Slide
CS 25
- Declaration Incorporation
- Module Information
- Montage Instructions
- Maintenance Instructions
“Translation” of the original Montage Instructions
© Copyright by Afag Automation AG

CS 25-OI-vers. 2.5 gb. 18. 04. 16 2
These Montage Instructions apply to:
Type
Order No. Type Order No.
CS 25/60
50224806 CS 25/120 50224807
CS 25/180
50224808 CS 25/240 50224809
Version of this documentation: CS 25-OI-vers. 2.5 gb. 18. 04. 16
Symbols:
Assembly and initial start-up must be carried out by qualified Personnel only and
according to these Montage Instructions.
Danger
Indicates an immediate threatening danger.
Non-compliance with this information can result in death or
serious personal injuries (invalidity).
WARNING
Indicates a possible dangerous situation.
Non-compliance with this information can result in death or
serious personal injuries (invalidity).
CAUTION
Indicates a possibly dangerous situation.
Non-compliance with this information can result in damage to
property or light to medium personal injuries.
NOTE
Indicates general notes, useful operator tips and operating
recommendations which don't affect safety and health of the
personnel.

CS 25-OI-vers. 2.5 gb. 18. 04. 16 3
Table of contents
1.0.0 EC Declaration for Incorporation (Document original) ....................................... 5
1.1.0 According to: 2006/42/EC .............................................................................. 5
2.0.0 Module Information............................................................................................ 6
2.1.0 Transport and storage (packing and unpacking)............................................ 6
2.1.1 Possibilities of fastening the CS 25................................................................ 7
2.1.2 Centering bushings and hole matrix............................................................... 7
2.1.3 Tightening moments for screws ..................................................................... 9
2.1.4 Slide unit load factors................................................................................... 10
2.1.5 Preferred combinations for CS 25................................................................ 11
3.0.0 Montage Instructions ....................................................................................... 12
3.1.0 The manufacturer: Afag Automation AG................................................... 12
3.1.1 Symbols....................................................................................................... 12
3.1.2 General description...................................................................................... 13
3.1.3 Description of the CS 25 module ................................................................. 14
3.1.4 Scope of supply ........................................................................................... 15
3.1.5 Intended use ................................................................................................ 15
3.1.6 Warranty ...................................................................................................... 16
3.1.7 Areas of application...................................................................................... 16
3.1.8 Dimension CS 25......................................................................................... 17
3.1.9 Technical data.............................................................................................. 18
3.2.0 Pneumatic connections................................................................................ 19
3.2.1 Preparation for start-up................................................................................ 20
3.2.2 Setting the shock absorbers and the stop screws........................................ 21
3.2.3 Inquiry of the sensors................................................................................... 22
3.2.4 Accessories.................................................................................................. 22
3.2.5 Fitting the proximity switch in the module grooves....................................... 23
3.2.6 Fitting the initiator......................................................................................... 24
3.2.7 Check of the final position in the total stroke range...................................... 25
3.2.8 Start-up of the CS 25 Compact Slide........................................................... 26
3.2.9 Optional ZA intermediate stop for the CS 25................................................ 26
3.3.0 Attaching the ZA intermediate stop to the CS 25......................................... 27
3.3.1 Attaching the ZA intermediate stop to the CS 25 module............................. 28
3.3.2 Fine adjustment of the stop screw with shock absorber............................... 29
3.3.3 Operating sequence of the intermediate position when extending............... 30

CS 25-OI-vers. 2.5 gb. 18. 04. 16 4
3.3.4 Changing the ZA catch................................................................................. 32
3.3.5 Modification of the ZA for the reverse action direction ................................. 32
4.0.0 Maintenance Instructions................................................................................. 35
4.1.0 Maintenance and servicing of the CS 25 Compact Slide ............................. 35
4.1.1 Servicing...................................................................................................... 36
4.1.2 Accessories for the CS 25............................................................................ 37
4.1.3 Faults during operation ................................................................................ 40
4.1.4 Disassembly and repair................................................................................ 41
5.0.0 Disposal........................................................................................................... 42

CS 25-OI-vers. 2.5 gb. 18. 04. 16 5
1.0.0 EC Declaration for Incorporation (Document original)
1.1.0 According to: 2006/42/EC
Standard: EN ISO 12100:2010 (German Version)
The manufacturer:
Afag Automation AG, Fiechtenstrasse 32, CH-4950 Huttwil
hereby declares that the incomplete machine:
Designation: Compact Slide (pneumatic)
Typ: CS 25
Consecutive serial no. 50xxxxxx
Machinery Directive 2006/42/EG
Standard: EN ISO 12100:2010 (German Version)
-Safety of machinery General principles for risk assessment and risk reduction.
-The special technical documents shall be sent to a reasoned request by
national authorities in printed documents or electronically (pdf).
Applied and fulfilled essential requirements:
-1.1; 1.1.1; 1.1.2; 1.2.3; 1.3.3; 1.3.5; 1.3.6; 1.3.7.1.4.1; 1.5; 1.6; 1.6.1;
1.6.3; 1.6.4; 1.7; 1.7.4; 1.7.4.1; 1.7.4.2
Who installs this incomplete machine or assemble with other machines, a risk
assessment for its resulting machine which must make the provisions of the
EC directive: 2006/42 / EC.
Norme: EN ISO 12100:2010 (German Version)
Agent:
For the compilation of the technically relevant documents:
Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil
Place, Date: Huttwil, 18.04.2016
Siegfried Egli Niklaus Röthlisberger
Managing Director Producte Manager HT
Afag Automation AG Afag Automation AG

CS 25-OI-vers. 2.5 gb. 18. 04. 16 6
2.0.0 Module Information
2.1.0 Transport and storage (packing and unpacking)
CAUTION
The CS 25 module is packed in the original cardboard box; if the
module is not handled properly it may fall out of the box when
unpacking and cause injuries to limbs or squeeze your fingers.
$
NOTE
Consider please! With each module security is settled a technical
newspaper. This newspaper is to be reas busily by each person with
the module.

CS 25-OI-vers. 2.5 gb. 18. 04. 16 7
2.1.1 Possibilities of fastening the CS 25
Installation of base body, through bolted with
M8 screws
Installation at the bottom of the base body
with M8 screws
(in each bore hole)
CAUTION
When the module is installed in a vertical position, the slide
should always be moved, before the installation, into the
lowermost position, since masses that move suddenly can
cause injury.
2.1.2 Centering bushings and hole matrix
Hole matrix at the CS 25 Compact Slide
CS 25
1
2
Hole matrix
24x48 mm
30x60 mm
Thread / bore hole
M6
M8
Centering
bushings (H7)
9 mm
12 mm
Use the centering bushings included in the scope of supply for positioning and insert
these sleeves in the diagonally opposite bore holes of the mounting grid.

CS 25-OI-vers. 2.5 gb. 18. 04. 16 8

CS 25-OI-vers. 2.5 gb. 18. 04. 16 9
2.1.3 Tightening moments for screws
The screws to be used for assembly must at least satisfy the following conditions:
Standard: VDI 2230
Strength: class 8.8
Surface: galvanized blue, oiled or greased
Thread
Tightening moments
M3
1.1 … 1.4 Nm
M4
2.6 … 3.3 Nm
M5
5.2 … 6.5 Nm
M6
9,0 ... 11.3 Nm
M8
21.6 … 27.3 Nm
This is an incomplete machine
Assembly of the CS 25 Compact slide in a system
The series of the CS 25 module is used for the linear, smooth movement of rigidly
mounted loads under the ambient and operating conditions defined for this module,
see Technical data. The CS 25 module can be installed in the horizontal or vertical
position.
NOTE
These Montage Instructions should be read carefully before carrying
out any activity on or with the CS 25 module. The CS 25 module may
only be deployed in accordance with the intended use.
NOTE
Safety instructions
Modifications on the CS 25 module that are not described in these
Montage Instructions or have not been approved in writing by Afag
Automation AG are not permitted. In case of improper changes or
assembly, installation, operation and maintenance or repairs Afag
rejects all liability.

CS 25-OI-vers. 2.5 gb. 18. 04. 16 10
2.1.4 Slide unit load factors

CS 25-OI-vers. 2.5 gb. 18. 04. 16 11
2.1.5 Preferred combinations for CS 25

CS 25-OI-vers. 2.5 gb. 18. 04. 16 12
3.0.0 Montage Instructions
3.1.0 The manufacturer: Afag Automation AG
Fiechtenstrasse 32
CH-4950 Huttwil
These operating instructions apply to:
Product name: Compact Slide (pneumatic)
Types: CS 25/60; CS25/120; CS 25/180; CS 25/240
Consecutive Series: No. 50xxxxxx
This is an incomplete machine
Who installs this incomplete machine or assemble with other machines, a risk
assessment for its resulting machine which must make the provisions of the
EC directive: 2006/42 / EC.
Standard: EN ISO 12100:2010 (German version)
Agent:
For the compilation of the technically relevant documents:
Niklaus Röthlisberger, Products Manager Afag Automation AG, CH-4950 Huttwil
3.1.1 Symbols
Assembly and initial start-up must be carried out by qualified personnel only and
according to these instructions.
CAUTION
Indicates a possibly dangerous situation.
Non-compliance with this information can result in damage to
property or light to medium personal injuries.
NOTE
Indicates general notes, useful operator tips and operating
recommendations which don't affect safety and health of the
personnel.

CS 25-OI-vers. 2.5 gb. 18. 04. 16 13
3.1.2 General description
This is an incomplete machine
The series of the CS 25 Compact Slide is used for the linear, smooth movement of
rigidly mounted loads under the ambient and operating conditions defined, see
Technical data.
The CS 25 Compact Slide can be installed in the horizontal or vertical position.
Modifications on the CS 25 Compact Slide that are not described in these Montage
Instructions or have not been approved in writing by Afag Automation AG are not
permitted. In case of improper changes or assembly, installation, operation,
maintenance or repairs, Afag Automation AG rejects all liability.

CS 25-OI-vers. 2.5 gb. 18. 04. 16 14
3.1.3 Description of the CS 25 module
1 Base body 4 C-groove for electric proximity switch
2 Slide 5 Mounting possibility for inductive sensors
3 Stop sleeve and shock absorber 6 Pneumatic connections G1/8
The CS 25 Compact Slide consists of the base body (1) with pneumatic connections
(6) and the cylinder which operates the slide (2).
The stop positions are set by means of a stop sleeve with integrated shock absorber
(3).
The stop position is queried by means of the PNP proximity switch Ø 4mm
mounted with a sliding block (sensor not included in the scope of supply,
please see “Accessories”).
An inductive sensor (5) can also be used as alternative to the electric
proximity switch (4).
2
4
6
1
3
5
3
3

CS 25-OI-vers. 2.5 gb. 18. 04. 16 15
3.1.4 Scope of supply
Item
Quantity
Description
1
1
Module
2
2
Stop screws / shock absorber ASH M18x1-1 / SD M14x1-2
3
2
Centering bushings 12x4.8 mm
4
4
M8x35 mm special screws
3.1.5 Intended use
The series of the CS 25 Compact Slide is used for the linear movement of rigidly
mounted loads under the ambient and operating conditions defined for this module;
see Technical catalogue.
NOTE
These Montage Instructions should be read carefully before carrying
out any activity on or with the module.
The module may only be deployed in accordance with the intended
use.
Modifications on the module that are not described in these Montage
Instructions or have not been approved in writing by Afag are not
permitted. In case of improper changes or assembly, installation,
operation, maintenance or repairs, Afag rejects all liability.
CAUTION
Connection of compressed air and operation of pneumatic
systems may cause unpredictable movements which may result
in personal injury or damage to property.
When connecting compressed air for the first time make sure that all air throttles are
closed. Aerate the system slowly.

CS 25-OI-vers. 2.5 gb. 18. 04. 16 16
3.1.6 Warranty
3.1.7 Areas of application
The CS 25 Compact Slides are exclusively designed for the linear movement of load
capacities of up to 7.5 kg in any position on the slide and maximum 5.0 kg at the face
side of the module; the load capacities should not affect persons, property or the
environment. They can also be used in combination with other modules than
Pick&Place machines, the permissible load capacities should, however, not be
exceeded.
Any other use is regarded as inadequate.
NOTE
The manufacturer does not accept any liability for damage
resulting from such use. The risk is that of the user alone.
Intended use also includes paying attention to the Montage Instructions and
observing the maintenance and repair instructions specified by the
manufacturer.
The CS 25 module may only be operated and serviced by correspondingly trained
personnel who have also profound knowledge of the dangers.
CAUTION
The applicable regulations for prevention of accidents and the
other generally accepted safety-relevant and occupational
safety and health regulations are to be followed.
The term of the warranty on Afag handling components and systems is:
24 months following commissioning, but a maximum of 27 months following delivery.
Wear parts (e.g. shock absorbers) are not covered by the warranty. *
The warranty covers the replacement or repair of defective Afag parts. No further claims will be accepted.
The warranty will be voided in event of the following:
Use for other than the intended purpose
Failure to observe the notes on installation, commissioning, operation and maintenance in the
operating manual
Improper installation, commissioning, operation and maintenance
Independent repairs and constructional changes without prior instruction by Afag Automation AG
Removal of the serial number on the product
Using the module without shock absorbers, or with defective shock absorbers
Inadequate monitoring of wear parts
*A customer has the right to a defect-free product. This is also applicable for accessories and wear parts, if they are defective.
However, wear does not fall within the scope of the warranty.

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3.1.8 Dimension CS 25

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3.1.9 Technical data

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3.2.0 Pneumatic connections
NOTE
Minimal compressed air quality according to
ISO 8573-1; 2010 (7-4-4)
The two air connections (G1/8) are located at the rear of the base body of the CS 25.
1
Compressed air connection
4
One-way restrictor
2
Maintenance unit
5
CS 25 Compact Slide
3
Directional valve 5/2
6
7
Intermediate stop ZA-CS 25
Directional valve 5/3
1
2
Connection diagram CS 25
Connection diagram CS 25
with ZA-intermediate position
1
2
4
3
4
3
5
5
7
6
Operating pressure 6 bar +/-2

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3.2.1 Preparation for start-up
Prior to start-up first adjust the stop sleeves and then the sensors.
1a
/1b
Clamping screw
P1
Compressed air connection G1/8
(extending)
2
Shock absorber
P2
Compressed air connection G1/8
(retracting)
3
5
7
Stop sleeve
Shock absorber and
sensor holder
Base body
4
6
8
Slide
Fitting strip
Lock nut
Setting the shock absorber and the stop screw
Procedure:
1. Apply compressed air to (P1), the slide is extended
2. Loosen clamping screw (1a)
3. Adjust position by turning the stop sleeve (3)
4. Adjust shock absorber by turning (2)
5. Tighten clamping screw (1a)
6. Apply compressed air to (P2), the slide (4) is retracted
7. Loosen clamping screw (1b)
8. Set position by turning the stop screw (3)
9. Adjust shock absorber by turning (2)
10.Tighten clamping screw (1b)
1a
1b
4
P2
2
P
2
2
P2
3
P2
5
7
6
8
P2
P1
P2
P1