aFe Power 77-43023 User manual

advanced FLOW engineering
Instruction Manual P/N: 77-43023
Make: Ford Model: F-150 Raptor Year: 2017-2020 Engine: V6-3.5L (tt) EcoBoost
Make: Ford Model: F-150 Limited Year: 2019-2020 Engine: V6-3.5L (tt) EcoBoost
Make: Ford Model: Expedition Platinum Year: 2018-2020 Engine: V6-3.5L (tt) EcoBoost
Make: Lincoln Model: Navigator Year: 2018-2020 Engine: V6-3.5L (tt) EcoBoost

Label Qty. Description Part Number
A 1 Module R77-43023
B 1 LED Switch 05-70029
C 2 Velcro (2 Inches) 05-01244
D 4 Cable Ties 05-60167
Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public
streets or highways is strictly prohibited in California and others states that have adopted California
emission regulations.
• Please read the entire instruction manual before proceeding.
• Ensure all components listed are present.
• If you are missing any of the components, call customer support at 951-493-7100.
• Ensure you have all necessary tools before proceeding.
• Do not attempt to work on your vehicle when the engine is hot.
• Disconnect the negative battery terminal before proceeding.
• Retain factory parts for future use.
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A
B
C
D

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Refer to Figure A for Step 1.
Step 1: Before installing your aFe module, you will have to place your vehicles ECU in sleep mode. In
order to do this you will need to do the following:
- If the engine is cold, open the hood, close the doors lock the car and wait 30 seconds.
- If the engine is warm, open the hood, close the doors lock the car and wait 20 minutes.
- If the engine is warm and you can’t wait 20 minutes, disconnect the battery.
REMOVAL
Figure A

Refer to Figure B for Steps 2-3.
Step 2: Remove engine cover to gain access to the MAP sensor.
Step 3: Locate the MAP and TMAP sensor. The MAP sensor is located on the back of the intake
manifold towards the firewall. The TMAP sensor is located on the charge intake tube just before
the throttle body.
Figure B
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REMOVAL
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Refer to Figures C for Steps 4-5.
Step 4: Locate and disconnect the MAP sensor.
Step 5: Locate the MAP sensor jumper harness on the aFe module. This is the shorter harness. Plug the
male connector of the module to the stock MAP sensor, then take the female connector of the
module and connect to the male connector of the engine harness.
Note: Make sure connections are fully engaged. Usually, connectors make a snapping sound
when fully engaged.
Figure C
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INSTALL

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Refer to Figure D for Steps 6-7.
Step 6: Disconnect the MAP sensor.
Step 7: Locate the TMAP sensor jumper harness on the aFe module. This is the longer harness. Plug the
male connector of the module to the stock TMAP sensor, then the female connector of the
module male connector of the engine harness.
Figure D
INSTALL

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Refer to Figure E for Steps 8-9.
Step 8: Carefully route the switch cable behind steering wheel cover.
Step 9: Mount the Switch on an open, flat surface.
Figure E
INSTALL

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Refer to Figure F for Step 10.
Step 10: Route the switch cable through firewall and into the engine bay. Follow the main harness
through the grommet into the firewall. Plug the end of the cable to the module.
Figure F
INSTALL
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Refer to Figure G for Steps 11-12.
Step 11: Mount the module in a safe location, using the supplied Velcro strip. Then, secure the wires and
module away from any extreme heat and moving parts, with the provided ties. Make sure all
connections are secured and fully engaged.
Step 12: Reinstall the engine cover.
Figure G
INSTALL

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Refer to Figure H for Step 13.
Step 13: When turning on the vehicle, the switch will go through the light. It will stop at its last setting.
The LED on the switch represents the different level of power.
• Green LED: Stock
• Yellow LED: Sport
• Orange LED: Sport+
• Red LED: Race
Use the grey button to select the desired setting. Power adjustments can be done at any
moment.
Thank you for choosing aFe POWER!
Figure H
INSTALL
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P/N: 30-10162 (P5R)
31-10162 (PDS)
OE Replacement Air Filter
To purchase any of the items above, view airflow charts, dyno graphs, photos, and video please go to aFepower.com.
Air Intake System
P/N: 51-73115 (PDS)
54-73115 (P5R)
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Cat-Back Side-Exit
Exhaust System
P/N: 49-43091-B (Blk Tip)
49-43091-P (Pol Tip)
Cat-Back Exhaust System
P/N: 49-43045-B (Blk Tip)
49-43045-P (Pol Tip) P/N: 46-70152-WL (w/ Oil)
46-70152 (Blk)
46-70150 (RAW)
Rear Differential Cover
P/N: 48-43020-HC (Street)
48-43020-HN (Race)
Turbo Downpipes
P/N: 46-20292-B
Intercooler w/ Tubes
P/N: 77-13001
Sprint Booster V3

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Warranty
General Terms:
• aFe warrants their products to be free from manufacturer’s defects due to workmanship and material.
• This warranty applies only to the original purchaser of the product and is non-transferrable.
• Proof of purchase of the aFe product is required for all warranty claims.
• Warranty is valid provided aFe instructions for installation and/or cleaning were properly followed.
• Proper maintenance with regular inspections of product is required to insure warranty coverage.
• Damage due to improper installation, abuse, unauthorized repair or alteration is not warranted.
• Incidental or consequential damages or cost, including installation and removal of part, incurred due to failure of aFe
product is not covered under this warranty.
• All warranty is limited to the repair and/or replacement of the aFe part. To request Return Goods Authorization
(“RGA”), email [e-mail] or call [phone]. Upon receipt of the RGA, you must return the product
to the address provided in the RGA, freight prepaid and accompanied with a dated proof of purchase and the RGA.
Upon receipt of the defective product and upon verification of proof of purchase, aFe will either repair or replace the
defective product within a reasonable time, not to exceed thirty days.
Product Category P/N Prefix Warranty duration
Direct OE Replacement Filters 10, 11, 30, 31, 71, 73 Life of the vehicle
Racing Filters 18 1 year
Universal 21, 24, 72,TF 2 years
Air Intake Systems 50, 51, 54, 55, 75,TR.TA,TL 2 years
Exhaust Systems 49 2 years
Intercoolers & Intercooler Tubes 46-2 2 years
Intake Manifolds 46-1 2 years
Differential Cover 46-7 Life of the vehicle
Exhaust Manifolds 46 2 years
Throttle Body Spacers 46-3 2 years
Fluid Filters 44 90 days
Pre-Filters 28 2 years
Heavy Duty OE Replacement 70 2 years
PowerSports OE Replacement 81, 87 2 years
PowerSports Intake Systems 85 2 years
Tuners 77 1 Year
No other warranty expressed or implied applies nor is any person or advanced FLOW engineering authorized to assume any other
warranty. Some States do not allow the exclusion or limitation of incidental or consequential damages or do not allow limitations on
how long an implied warranty lasts, so the above limitations or exclusions may not apply to you. This warranty gives you specific
legal rights, and you may also have other rights which vary from State to State.

advanced FLOW engineering, inc.
252 Granite Street Corona, CA 92879
TEL: [phone] TECH: 951.493.7134
E-Mail:[e-mail] P/N: 06-80919
85

®
advanced FLOW engineering
Instruction Manual P/N: 51-73115 / 54-73115 / 75-73115
Make: Ford Model: F-150 Raptor Year: 2017-2020 Engine: V6-3.5L (tt) EcoBoost
Make: Ford Model: F-150 Year: 2017-2020 Engine: V6-3.5L (tt) EcoBoost
Make: Ford Model: F-150 Year: 2018-2020 Engine: V6-2.7L (tt) EcoBoost

®
Label Qty. Description Part Number
A1 1 Air Filter (Pro DRY S) 21-91092
A2 1 Air Filter (Pro 5R) 24-91092
A3 1 Air Filter (Pro GUARD-7) 72-91092
B 1 Seal, Trim (15.5") 05-00072
C 1 Fitting, Air Temp Sensor 05-01454
D 1 Tube 05-73115B1
E 1 Housing 05-73115B2
F 1 Coupling, Silicone Reducer 05-01331
G 1 Coupling, Silicone Hump 05-01332
H 2 Clamp, #064 03-50006
I 1 Clamp, #052 03-50008
J 1 Clamp, #044 03-50019
K 2 Retainer Clip 03-50616
L 1 Grommet 03-50167
M 1 Vent Insert 05-01405
N 1 Harness, IAT Extension 05-70023
Note: Legal in California for use on race vehicles only. The use of this device on vehicles used on public streets or high-
ways is strictly prohibited in California and others states that have adopted California
emission regulations.
• Please read the entire instruction manual before proceeding.
• Ensure all components listed are present.
• If you are missing any of the components, call customer support at 951-493-7185.
• Ensure you have all necessary tools before proceeding.
• Do not attempt to work on your vehicle when the engine is hot.
• Retain factory parts for future use.
Page 2
Installation will require the following tools:
7mm/8mm/11mm nut driver or deep sockets, flat head screw driver, 13mm socket and driver, panel popper tool.
*Temp Sensor harness is only required for V6-2.7L (tt) EcoBoost Applications.

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D
A1/A2/A3
B
K
J
L
C
I
E
F
GH
H
M
N

®
Refer to Figure A for Steps 1-2
Step 1: Unplug temp sensor harness 1 from the back side of the intake tube. Unclip the coolant line
from the intake tube.
Step 2: Loosen the clamps 2 on the intake tubes. Unclip the top of the air box 3 and remove the tube,
air filter and top of the air box from the vehicle.
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REMOVAL
1
2
2
3
3
Figure A