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AGFA 1 User manual

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:
ANAPURNA
ANAPURNA ANAPURNA
ANAPURNA XL
XLXL
XL²
²²
²
OPERATOR MANUAL
version 1.0
AB]
:ANAPURNA XL² OPERATOR MANUAL
AB]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]
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TABLE OF CONTENTS
1. Safety Instructions ..................................................................................................................................................................... 3
2. rinter Overview and Features ................................................................................................................................................. 4
2.1 Front view, parts & locations ........................................................................................................................................ 4
2.2 Rear view, parts & locations.......................................................................................................................................... 5
2.3 Head Carriage view, parts .............................................................................................................................................. 7
2.4 Signal tower ..................................................................................................................................................................... 7
3. Head Technology ........................................................................................................................................................................ 8
4. :Anapurna UV Curable Ink......................................................................................................................................................... 9
4.1 General information ........................................................................................................................................................ 9
4.2 Color gamut...................................................................................................................................................................... 9
4.3 acking.............................................................................................................................................................................. 9
5. Ink Circuit ................................................................................................................................................................................. 10
5.1 Main ink tanks .............................................................................................................................................................. 10
5.2 Auto ink supply............................................................................................................................................................. 10
5.3 Sub Ink Tank.................................................................................................................................................................. 11
5.4 The 2-way valves.......................................................................................................................................................... 12
5.5 Negative ressure Setting .......................................................................................................................................... 13
5.6 Waste tank..................................................................................................................................................................... 14
6. UV Curing System.................................................................................................................................................................... 15
6.1 General information ..................................................................................................................................................... 15
6.2 Curing setup and sequences ...................................................................................................................................... 15
6.3 Uni- and Bi-directional printing................................................................................................................................. 16
7. rinting Table ........................................................................................................................................................................... 17
7.1 General information ..................................................................................................................................................... 17
7.2 Belt Tension control..................................................................................................................................................... 18
7.3 Maintenance.................................................................................................................................................................. 18
7.4 Replacement ................................................................................................................................................................. 20
8. Maintenance............................................................................................................................................................................. 21
8.1 General information ..................................................................................................................................................... 21
8.2 Daily Maintenance – Nozzle check/purge .............................................................................................................. 22
8.3 Weekly Maintenance................................................................................................................................................... 25
8.4 Long Stand Still............................................................................................................................................................. 26
8.5 Bleeding air out of the ink filters .............................................................................................................................. 28
9. Media Setup ............................................................................................................................................................................. 29
9.1 Roll to Roll..................................................................................................................................................................... 29
9.1.1 Auto Feed System ............................................................................................................................................ 29
9.1.2 Take-Up control system .................................................................................................................................. 30
9.1.3 Roll Alignment.................................................................................................................................................. 30
9.1.4 Vacuum .............................................................................................................................................................. 30
9.2 Rigid Media.................................................................................................................................................................... 31
9.2.1 Rigid Support tables......................................................................................................................................... 31
9.2.2 Rigid Alignment................................................................................................................................................ 31
9.2.2.1 Media Register ins......................................................................................................................... 31
9.2.2.2 Top and Left Margin Setup............................................................................................................. 32
9.2.3 Vacuum .............................................................................................................................................................. 33
9.3 Media Tension Bars...................................................................................................................................................... 33
10. Head Base – Height Control................................................................................................................................................ 34
10.1 Automatic “Head Base Height” Setup.................................................................................................................... 34
11. :Anapurna Control rogram ................................................................................................................................................. 36
11.1 Control rogram Menu.............................................................................................................................................. 36
11.2 Setup arameter Menu ............................................................................................................................................. 37
11.3 Test Menu.................................................................................................................................................................... 46
12. rinting an image.................................................................................................................................................................. 48
12.1 reparing an image.................................................................................................................................................... 48
12.2 reparing the :Anapurna ........................................................................................................................................... 48
12.3. rinting the image .................................................................................................................................................... 49
12.4. Cancel a print............................................................................................................................................................. 50
12.5. urge function on the printing ............................................................................................................................... 50
13. Tips & Tricks........................................................................................................................................................................... 51
:ANAPURNA XL² OPERATOR MANUAL
AB]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]
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1
11
1. Safety Instructions.
. Safety Instructions.. Safety Instructions.
. Safety Instructions.
IMPORTANT
Be sure to follow all instructions and warnings in this manual when using
the equipment.
WARNING
Do NOT look directly into the UV light when printing, and don’t expose
your skin directly to the UV light. If you need to look at the direction of the
light, wear protective glasses or look through the front cover glas.
WARNING
UV ink contains chemicals, when handling the ink, wear protective gloves
to protect your skin, and protective glasses. Should the ink come in
contact with your skin, wash with water immediately.
IMPORTANT
The Anapurna engines are equipped with an exhaust system to extract the
heat and the ozone gas, which is built up by the curing process.
Make sure the exhaust system leads to the outside air.
:ANAPURNA XL² OPERATOR MANUAL
AB]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]
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2. Printer O er iew and Features.
2. Printer O er iew and Features.2. Printer O er iew and Features.
2. Printer O er iew and Features.
System Dimensions:
System Dimensions:System Dimensions:
System Dimensions:
ANA URNA XL²
Max. media width: 2.5m (printable width: 2.48m)
2.1. Front view, parts & locations
:ANAPURNA XL² OPERATOR MANUAL
AB]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]
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2.2. Rear view, parts & locations
:ANAPURNA XL² OPERATOR MANUAL
AB]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]
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O ENING THE COVER DURING RINTING, WILL RESULT IN A CANCELLED RINT !
ONLY
O EN THE DOOR IN EMERGENCY SITUATION
S
!
COVER “O EN” SENSOR
This engine is equipped with a “safety sensor” on the Front and Rear cover.
Carrige movement and printing can only be done with covers closed.
.
1. When carriage is waiting: ( urge or Home)
When a cover is “open”, you will see the “door open error” on the screen, and the carriage
will not move to Home or urge if requested.
2. During printing:
When you open the cover at this stage, the RINT will be CANCELLED and the
UV lamp shutter will be closed automatically.
:ANAPURNA XL² OPERATOR MANUAL
AB]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]]
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2.3. Head Carriage view, parts
2.4. Signal tower
:ANAPURNA XL² OPERATOR MANUAL
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3. Head technology.
3. Head technology.3. Head technology.
3. Head technology.
Color heads:
Color heads:Color heads:
Color heads:
-
--
- Spectra
Spectra Spectra
Spectra Galaxy 256/5
Galaxy 256/5Galaxy 256/5
Galaxy 256/50 AAA JA (Jetting Assembly)
0 AAA JA (Jetting Assembly)0 AAA JA (Jetting Assembly)
0 AAA JA (Jetting Assembly)
•Calibrated Drop Size: 50 pl
•256 addressable jetting nozzles, single line
•Nozzle spacing: 256 microns (0,010”)
•Intrinsic resolution: 100 dpi
White heads:
White heads:White heads:
White heads:
-
--
- Spectra
Spectra Spectra
Spectra Galaxy 256/8
Galaxy 256/8Galaxy 256/8
Galaxy 256/80 AAA JA (Jetting Assembly)
0 AAA JA (Jetting Assembly)0 AAA JA (Jetting Assembly)
0 AAA JA (Jetting Assembly)
•Calibrated Drop Size: 75 pl
•256 addressable jetting nozzles, single line
•Nozzle spacing: 256 microns (0,010”)
•Intrinsic resolution: 100 dpi
-
--
- 8 JA mounted in head base plate
8 JA mounted in head base plate8 JA mounted in head base plate
8 JA mounted in head base plate
•7 heads in line
•1 head mounted in front of the other heads, used for “ re-White”.
-
--
- Supported Color mode
Supported Color modeSupported Color mode
Supported Color mode – fixed
- Color Sequence:
:ANAPURNA XL² OPERATOR MANUAL
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4. :Anapurna UV Curable Ink.
4. :Anapurna UV Curable Ink.4. :Anapurna UV Curable Ink.
4. :Anapurna UV Curable Ink.
4.1. General information
- The :Anapurna UV curable ink is specially developed for
best performance on the :Anapurna engine.
- Sharp printing, vibrant colors on a wide range of media
- Ensures dry and instant ready prints with excellent outdoor durability
- Use of light inks
•Enhance apparent output resolution by using Light Cyan and
Light Magenta
•Results in smooth highlights
- Ink usage: ± 10ml/m², all colors together (6)
4.2. Color gamut
- Agfa Inks tuned towards the ISO Standard 12647 (2004)
- Calculated nr of colors (Volume calculated within Monaco CMS)
- ISO Standard 12647: 770.000 colors
- :Anapurna Ink on :Anapurna printing in:
»6 pass
6 pass6 pass
6 pass : 830.000 colors
»8 pass
8 pass8 pass
8 pass : 850.000 colors
»12 pass
12 pass12 pass
12 pass : 1.080.000 colors
»16 pass
16 pass16 pass
16 pass :
4.3. acking
- 1L bottle, packed per 4
:
::
:Anapurna Cyan :
::
:Anapurna Magenta
:
::
:Anapurna Light Cyan :
::
:Anapurna Light Magenta
:
::
:Anapurna Yellow :
::
:Anapurna White
:
::
:Anapurna Black :
::
:Anapurna Cleaning Solution
:ANAPURNA XL² OPERATOR MANUAL
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5
55
5. Ink
. Ink. Ink
. Ink Circuit
Circuit Circuit
Circuit.
..
.
5.1. Main ink tanks
- The main ink tanks are located on the right
side of the engine.
- 1.6 liter per color
- Low level detection at 0.3lm, enough
to finish the currently printing job.
Audible & visual alarm on the Signal tower.
- Ink can be refilled in while printing
- White ink tank has a continuous working
stirring rod inside.
- Tanks:
WARNING
ONLY refill with the 1liter bottle, when the low level alarm goes off.
At that point, you can pour in a complete 1L bottle, and you won’t have any
left over ink remaining in the bottle!!
5.2. Auto ink supply
- From the ink tank, ink is pumped into
the “Sub ink tank”, which is positioned
on the Head Carriage.
- The Sub ink tank is temperature
controlled, and has a content
of 35ml per color