Agilent Technologies Intuvo 9000 Instruction sheet

Agilent Technologies
Agilent Intuvo 9000
Gas Chromatograph
Installation and First Startup

Notices
© Agilent Technologies, Inc. 2019
No part of this manual may be reproduced
in any form or by any means (including
electronic storage and retrieval or
translation into a foreign language)
without prior agreement and written
consent from Agilent Technologies, Inc. as
governed by United States and
international copyright laws.
Manual Part Number
G4580-90008
Edition
Fifth edition, July 2019
Fourth edition, February 2018
Third edition, September 2017
Second edition, February 2017
First edition, September 2016
Printed in USA
Agilent Technologies, Inc.
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Wilmington, DE 19808-1610 USA
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Warranty
The material contained in this document is
provided “as is,” and is subject to being
changed, without notice, in future editions.
Further, to the maximum extent permitted
by applicable law, Agilent disclaims all
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Safety Notices
CAUTION
CAUTION
A CAUTION notice denotes a hazard. It
calls attention to an operating proce-
dure, practice, or the like that, if not
correctly performed or adhered to,
could result in damage to the product
or loss of important data. Do not pro-
ceed beyond a CAUTION notice until
the indicated conditions are fully
understood and met.
WARNING
WARNING
A WARNING notice denotes a hazard.
It calls attention to an operating pro-
cedure, practice, or the like that, if
not correctly performed or adhered
to, could result in personal injury or
death. Do not proceed beyond a
WARNING notice until the indicated
conditions are fully understood and
met.

Agilent Intuvo 9000 GC Installation 3
Contents
1 Installing the GC
Overview of Installation 8
Purpose of this procedure 8
Customer responsibilities 8
About Agilent’s installation service 8
Tools and additional parts required 9
Performing checkout 9
System installation 10
Ship kit contents 10
The Intuvo 9000 GC 11
Unpacking 12
Place the GC on the bench. 13
Verify line voltage and power cord. 15
Power consumption 15
Power cords available 15
Grounding 18
If purchased, install the ALS tray support brackets. 19
Intuvo 9000 7693A Tray Support Assembly kit contents 19
Install the pivot block and stop bracket 19
Connect the power cord and LAN cable. 26
Turn on the GC. 27
View the feature tour. 28
View the System Setup wizard. 30
Set the system time zone, date, time, and pressure units. 31
Configure the GC IP address. 32
Configure the 5977B MS 34
Configure another MS type 35
Prepare the GC. 36
Configure gases and detector-specific settings. 40
Connect to the GC and view the complete installation guide. 41
Prepare gas supplies. 42
Install the gas regulators 42
Connect tubing to gas supplies and purge. 45
Connect the tubing to the gas source 45

4Agilent Intuvo 9000 GC Installation
Install filters and traps, then purge. 46
Install traps 46
Connect gases to the GC. 47
Plumb to EPC flow modules 47
Leak test all connections and set source pressures. 49
Vent hazardous gases to a fume hood. 51
Install FID vent chimney 51
Connect cryogenic cooling (if present). 53
Connecting liquid carbon dioxide 53
Connecting liquid nitrogen 54
Connecting air to the multimode inlet 56
Connect valve actuator air (if present). 58
Connect the external cables. 59
Back panel connectors 59
Connecting cables 61
Labeling BCD and EVENT cables 61
GC / MS / Agilent data system / ALS 62
Additional cabling configurations 62
Install ALS, if available. 63
Install tray bracket onto the tray (7693A only) 63
Install the tray on the GC (7693A only) 65
Install the injector 66
Configure the ALS 67
Calibrate the tray, if installed 68
Prepare the ALS for checkout 69
Install the Intuvo chips and column. 70
Remove the packing materials 71
Install the Intuvo inlet chip and Guard chip 73
Install a new column gasket 78
Install the checkout column 80
Condition the column and bake out the detector. 85
Transfer the checkout sample to a screw-top sample vial. 86
Enter the checkout method. 87
Run one injection. 88
Evaluate Results. 89
Prepare for the next analysis. 90
If appropriate, update firmware. 91
GC firmware 91

Agilent Intuvo 9000 GC Installation 5
A Making Swagelok Connections
Making Swagelok Connections 94
Using a Swagelok Tee 97
B Cabling Diagrams and Remote Start/Stop
Using the Remote Start/Stop Cable 100
Connecting Agilent products 100
Connecting non-Agilent products 100
Multi-instrument Cabling Examples 103
GC / ALS / Non-Agilent Data System 103
Using a Y-Cable in a setup (GC/MSD/Data System/Headspace
Sampler) 104
GC / External Events (unspecified, non-Agilent instrument) 104
Cable Diagrams 106
Analog signal cable, general use, G1530-60560 106
Agilent analog signal cable, G1530-60570 106
Remote start/stop cable, general use, 35900-60670 107
Agilent APG remote start/stop cable, 03396-61010 108
Agilent APG remote start/stop cable, G1530-60930 108
Agilent remote start/stop Y-cable, G1530-61200 109
BCD cable, G1530-60590 109
BCD cable, G1530-61100 110
External event cable, G1530-60590 112
External valve cable, G1580-60710 113

6Agilent Intuvo 9000 GC Installation

7
Agilent Intuvo 9000 Gas Chromatograph
Installation and First Startup
Agilent Technologies
Installing the GC
This section contains installation procedures for the Agilent
Intuvo 9000 GC. Some of the steps in this procedure are
optional based on your installed components, such as plumbing
cryogenic cooling or valve actuator air.
Instructions for connecting cables from the GC to other
instruments in a typical Intuvo 9000 system are included here
and in Appendix B, “Cable Diagrams."

8Agilent Intuvo 9000 GC Installation
1Installing the GC
Overview of Installation
Before installing the GC, read the important safety information
in the Agilent Intuvo 9000 Gas Chromatograph Safety
Information manual (provided with the GC) and the Safety
manual (available from the Agilent GC and GC/MS User
Manuals & Tools DVDs).
Purpose of this procedure
This procedure ensures that instruments and systems are
installed and functioning as designed. Correct installation is the
first step in ensuring that instruments and systems operate
reliably over their lifetimes.
Customer responsibilities
1Make sure your site meets the basic requirements, including
the necessary space, electrical outlets, gases, tubing,
operating supplies, consumables and other usage-dependent
items required for a successful installation. Refer to the
Agilent Intuvo 9000 GC, GC/MS, and ALS Site Preparation
Guide.
2If Agilent is delivering installation and familiarization
services, users of the instrument should be present
throughout these services; otherwise, these users will miss
important operational, maintenance, and safety information.
Additional information is available via the GC Touchscreen,
Browser Interface help & information suite, and the Agilent GC
and GC/MS User Manuals & Tools DVDs and through the
instrument’s website.
Once the GC is turned on, open a browser and connect to the
instrument's help and information system.
If your site complies with all site preparation specifications, the
average installation time for the GC is about 2 hours. Allow
more time for any additional products (for example, an ALS),
add-ons, and software.
About Agilent’s installation service
The installation service does not include:
•Network setup with other computers or to the site or
building LAN.

Installing the GC 1
Agilent Intuvo 9000 GC Installation 9
•Customization of the system.
•Method development and testing.
•Analysis of customer standards or samples.
•Testing against the instrument performance specification.
(Operational qualification and performance verification
services, OQ/PV, can be purchased separately.)
If you need assistance beyond this installation service, please
contact your local Agilent Technologies office. Assistance with
installation and with user-specific services and applications is
available and will be contracted separately.
Tools and additional parts required
Installation requires the following tools, fittings, and hardware.
These items are not included with the instrument.
•Precleaned copper tubing, 1/8-inch or 1/4-inch od.
•Fittings.
•Tubing cutter.
•Filters for gas supplies.
•7/16-inch and 9/16-inch open-end wrenches for assembling
Swagelok fittings.
•Carrier and other gas supplies.
•Pressure regulator for each gas supply.
•A computer, tablet, or other LAN-capable device (for
accessing GC user information and for firmware updates).
•Any additional LAN components, such as cables and a switch
or hub, for connection to the site LAN (not included in
Agilent installation services).
The Agilent Intuvo 9000 GC, GC/MS, and ALS Site Preparation
Guide contains a listing of Agilent installation kits and a
description of parts included with each. These kits contain
filters, fittings, tubing, tools (wrenches, tubing cutter, drivers,
and so on), and other required parts for installing a GC.)
Performing checkout
If using an Agilent data system, you can use it to perform the
checkout procedure. Read these GC installation instructions
and the instructions for installing the data system.

10 Agilent Intuvo 9000 GC Installation
1Installing the GC
System installation
If installing an ALS, the ALS can be used for checkout. Also
refer to the ALS installation documentation.
When installed as part of a complete system including an
Agilent data system, first install the GC up to the checkout step.
Configure the new GC in the data system and open an online
instrument session. Use the data system to perform the
checkout test.
When installed as part of other complete systems, for example
in an Agilent GC/MSD or GC/MS system, see the installation
instructions for that system.
Ship kit contents
Several ship kits will arrive with the GC. Most parts needed for
installation will be found in the 9000 GC System Ship Kit. Ship
kits for the ordered inlet and detector will include the inlet- and
detector-specific parts needed for checkout and maintenance,
for example, the inlet checkout liner, inlet wrench, septa,
detector checkout sample, and typical cleaning tools (varies by
inlet and detector type).
Syringe and plunger button, for manual injection
1/8-in Nut and ferrule set, brass, 10/pk
Certified vial sample pack
LAN cable
Intuvo Torque Driver handle and extension
Torx keys, T10 and T20
Gas line ID labels
Agilent Intuvo 9000 Gas Chromatograph Safety Information manual
MSD Cover insert assembly
Intuvo inlet chip, G4581-60031
Bus front door assembly, G4581-60207
Compression bolts (2), G4581-60260
Intuvo gaskets, polyimide, 2/pk