Agilent Technologies Medalist i3070 Series User guide

Medalist i3070 Series 5i
Inline ICT System
System Installation

Notices
© Agilent Technologies, Inc. 2013
No part of this manual may be reproduced
in any form or by any means (including
electronic storage and retrieval or
translation into a foreign language) without
prior agreement and written consent from
Agilent Technologies, Inc. as governed by
United States and international copyright
laws.
Manual Part Number
E9988-96004
Edition
First edition, August 2013
Printed in Malaysia
Agilent Technologies Microwave Products
(Malaysia) Sdn. Bhd.
Bayan Lepas Free Industrial Zone
11900 Penang, Malaysia
Warranty
The material contained in this document is
provided “as is,” and is subject to being
changed, without notice, in future editions.
Further, to the maximum extent permitted
by applicable law, Agilent disclaims all
warranties, either express or implied, with
regard to this manual and any information
contained herein, including but not limited
to the implied warranties of
merchantability and fitness for a particular
purpose. Agilent shall not be liable for
errors or for incidental or consequential
damages in connection with the furnishing,
use, or performance of this document or of
any information contained herein. Should
Agilent and the user have a separate
written agreement with warranty terms
covering the material in this document that
conflict with these terms, the warranty
terms in the separate agreement shall
control.
Technology Licenses
The hardware and/or software described in
this document are furnished under a
license and may be used or copied only in
accordance with the terms of such license.
Restricted Rights Legend
If software is for use in the performance of
a U.S. Government prime contract or
subcontract, Software is delivered and
licensed as “Commercial computer
software” as defined in DFAR 252.227-7014
(June 1995), or as a “commercial item” as
defined in FAR 2.101(a) or as “Restricted
computer software” as defined in FAR
52.227-19 (June 1987) or any equivalent
agency regulation or contract clause. Use,
duplication or disclosure of Software is
subject to Agilent Technologies’ standard
commercial license terms, and non-DOD
Departments and Agencies of the U.S.
Government will receive no greater than
Restricted Rights as defined in FAR
52.227-19(c)(1-2) (June 1987). U.S.
Government users will receive no greater
than Limited Rights as defined in FAR
52.227-14 (June 1987) or DFAR
252.227-7015 (b)(2) (November 1995), as
applicable in any technical data.
Safety Notices
A CAUTION notice denotes a hazard. It
calls attention to an operating procedure,
practice, or the like that, if not correctly
performed or adhered to, could result in
damage to the product or loss of important
data. Do not proceed beyond a CAUTION
notice until the indicated conditions are
fully understood and met.
A WARNING notice denotes a hazard. It
calls attention to an operating procedure,
practice, or the like that, if not correctly
performed or adhered to, could result in
personal injury or death. Do not proceed
beyond a WARNING notice until the
indicated conditions are fully understood
and met.
CAUTION
WARNING

iii
Contents
Legal Notices, Warranty, and Safety iv
Emergency Stop viii
Site Preparation 1
Site Preparation Process and Responsibilities 2
Structural Requirements 4
Floor Space Requirements 4
Moving Access Requirements 7
Power Requirements 8
Medalist i3070 Series 5i Main Power 8
Medalist i3070 Series 5i PDU 9
Mains Disconnect 10
Power Cord 11
Compressed Air Requirements 13
SMEMA Communication 14
Uncrating the System 25
Overview 26
Handling Guidelines 27
Uncrating Procedure 28
Installing the System 31
Installation Overview 32
Open the Shutters 33
Release the Press Safety Locks 34
Install the Tower Light 36
Connect Compressed Air Supply 37
Connect SMEMA Cables 38
Adjust Conveyor Height and Alignment 38
Power Up and Verify the System 40
Connect to the Network 43
Install the Barcode Reader (Optional) 44

iv
Legal Notices, Warranty, and Safety
•Legal Notices
•Service and Support
•Safety Summary
•Warning and Hazard Labels
•Emergency Stop
Legal Notices
This section provides important legal information about this product.
Notice
The material contained in this documentation is provided “as is” and is subject to
being changed without notice in future editions. Further, to the maximum extent
permitted by applicable law, Agilent disclaims all warranties, either express or
implied, with regard to this documentation and any information contained herein,
including but not limited to the implied warranties of merchantability and fitness
for a particular purpose. Agilent shall not be liable for errors or for incidental or
consequential damages in connection with the furnishing, use, or performance of
this documentation or of any information contained herein. Should Agilent and
the user have a separate written agreement with warranty terms covering the
material in this documentation that conflict with these terms, the warranty terms
in the separate agreement shall control.
Copyrights
© 2013 Agilent Technologies, Inc. All rights reserved.
No part of this documentation may be reproduced in any form or by any means
(including electronic storage and retrieval or translation into a foreign language)
without prior agreement and written consent from Agilent Technologies, Inc. as
governed by United States and international copyright laws.
Warranty
The material contained in this documentation is subject to change without notice.
Agilent Technologies makes no warranty of any kind with regard to this material,
including, but not limited to, the implied warranties of merchantability and fitness
for a particular purpose. Agilent Technologies shall not be liable for errors
contained herein or for incidental or consequential damages in connection with
the furnishing, performance, or use of this material.
U.S. Government Restricted Rights
If software is for use in the performance of a U.S. Government prime contract or
subcontract, Software is delivered and licensed as "Commercial computer
software" as defined in DFAR 252.227- 7014 (June 1995), or as a "commercial
item" as defined in FAR 2.101(a) or as "Restricted computer software" as defined
in FAR 52.227- 19 (June 1987) or any equivalent agency regulation or contract
clause. Use, duplication or disclosure of Software is subject to Agilent
Technologies' standard commercial license terms, and non- DOD Departments and

v
Agencies of the U.S. Government will receive no greater than Restricted Rights as
defined in FAR 52.227- 19(c)(1- 2) (June 1987). U.S. Government users will receive
no greater than Limited Rights as defined in FAR 52.227- 14 (June 1987) or DFAR
252.227- 7015 (b)(2) (November 1995), as applicable in any technical data.
Technology Licenses Notice
The Hardware and/or Software described in this documentation are furnished
under a license and may be used or copied only in accordance with the terms of
such license.
Service and Support
To contact Agilent technical support, go to www.agilent.com/find/contactus and
select your country for the support phone numbers.
Any adjustment, maintenance, or repair of this product must be performed by
qualified personnel. Contact a customer engineer through your local Agilent
representative.
Safety Summary
The following general safety precautions must be observed during all phases of
operation, service and repair of this product. Failure to comply with these
precautions or with specific warnings elsewhere in this documentation violates
safety standards of design, manufacture, and intended use of the product. Agilent
Technologies, Inc. assumes no liability for the customer’s failure to comply with
these requirements.
General
For Safety Class 1 equipment (equipment provided with a protective earth
terminal), an uninteruptable safety earth ground must be provided from the main
power source to the product input wiring terminal or supplied power cable. The
protective features of this product may be impaired if it is used in a manner not
specified in the operation instructions.
Before Applying Power
Verify that the product is set to match the available line voltage, the correct fuses
or circuit breakers are installed, and all safety precautions are taken.
Ground the Equipment
To minimize shock hazard, the system chassis and cover must be connected to an
electrical protective earth ground. The system must be connected to the AC power
mains through a grounded power cable, with the ground wire firmly connected to
an electrical ground (safety ground) at the power outlet. Any interruption of the
protective (grounding) conductor or disconnection of the protective earth terminal
will cause a potential shock hazard that could result in personal injury.

vi
Fuses
For continued protection against fire, use only fuses with the required rated
current, voltage, and specified type (normal blow, time delay, etc.) Do not use
repaired fuses or short- circuited fuse holders. To do so could cause a shock or
fire hazard.
Do Not Operate in an Explosive Atmosphere
Do not operate the product in an explosive atmosphere or the presence of
flammable gases or fumes.
Do Not Remove Equipment Cover
Operating personnel must not remove equipment covers or shields. Component
replacement and internal adjustments must be made only by qualified service
personnel. Under certain conditions, dangerous voltages may exist even with the
equipment switched off. To avoid dangerous electrical shock, DO NOT perform
procedures involving cover or shield removal.
Equipment that appears damaged or defective should be made inoperative and
secured against unintended operation until it can be repaired by qualified service
personnel.
Do Not Operate Damaged Equipment
Whenever it is possible that the safety protection features built into this product
have been impaired, either through physical damage, excessive moisture, or any
other reason, REMOVE POWER and do not use the product until safe operation
can be verified by qualified service personnel. If necessary, request service and
repair from your Agilent Sales and Service Office to ensure that safety features
are maintained.
Do Not Service or Adjust Alone
Do not attempt internal service or adjustment of this equipment unless another
person, capable of rendering first aid and resuscitation, is present.
Do Not Substitute Parts or Modify Equipment
Because of the danger of introducing additional hazards, do not install substitute
parts or perform any unauthorized modification to the product. If necessary,
request service and repair from your Agilent Sales and Service Office to ensure
that safety features are maintained.
Radiated Immunity
When subjected to high RFI fields (greater than 1 V/m), reduced performance may
be experienced when making low- level analog measurements.
Insulation Rating for Wires Connected to Agilent Medalist ICT Systems
Use only external wiring with insulation rated for the maximum voltage (Vrms,
Vpk or Vdc) and temperature to which the wire may be subjected in a fault
condition.

vii
Example: The system is connected to a source whose output is set for 50 Vrms.
The source could be set for as high as 300 Vrms, intentionally or unintentionally.
Therefore, the external wiring connected between this source and the system must
be rated for 300 Vrms.
Maintain the System as Recommended
The recommended preventive maintenance for the system is documented in the
on- line help. Preventive Maintenance should always include testing the Emergency
Stop Switch by pressing it and verifying that all AC and DC power to the testhead
turns off.
Warning, Caution, and Note
Warning and Hazard Labels
Pay attention to the following labels when they appear on the equipment.
The WARNING symbol denotes a hazard. It calls attention to a procedure, practice, or
condition, which, if not correctly performed or adhered to, could result in personal injury
or death. Do not proceed beyond a WARNING symbol until the indicated conditions are
fully understood and met.
The CAUTION symbol denotes a hazard. It calls attention to an operating procedure, or
condition, which, if not correctly performed or adhered to, could result in damage to or
destruction of part or all of the product or permanent loss of data. Do not proceed beyond a
CAUTION symbol until the indicated conditions are fully understood and met.
The NOTE symbol contains important information.
WARNING
CAUTION
NOTE
Table 1 Warning Labels on System
Label Description
DANGER: High Voltage
Do not detach the protective covers. Operating this equipment without
covers may cause electric shock.
WARNING: Moving Parts (General)
Do not touch the equipment while it is running. Keep clear of moving
machinery.
WARNING: Moving Parts (Hand)
Do not touch the equipment while it is running. Keep hands clear of
moving machinery.

viii
Emergency Stop
In case of emergency, press the red Emergency Stop switch (Figure 1) to cut off
power to the system.
Resetting the Emergency Stop
1Turn the red Emergency Stop switch clockwise to release it.
2Press the Reset button to reset the safety relay and resume operation.
Figure 1 Emergency Stop Button
WARNING: Pinch Hazard
Do not touch the equipment while it is running. Keep hands away from
the indicated areas to avoid pinched fingers.
Table 1 Warning Labels on System
Label Description
DO NOT use the Emergency Shutdown Switch as a substitute for
correct power-down (unboot) procedures
Reset Button
NOTE

1
Medalist i3070 Series 5i Inline ICT System
System Installation
Site Preparation
Site Preparation Process and Responsibilities 2
Structural Requirements 4
Power Requirements 8
Compressed Air Requirements 13
SMEMA Communication 14
This chapter describes the requirements for installation of the Medalist
i3070 Series 5i system. Please read it carefully and follow the
recommendations to ensure that your site is prepared and properly
equipped, and to minimize the possibility of problems or delays in system
installation.
If you have any questions, please contact your Agilent representative.

2System Installation Site Preparation
Site Preparation Process and Responsibilities
Table 1 Site Preparation Process
Agilent’s Responsibilities Customer’s Responsibilities
Site Preparation Visit
The Agilent representative will help you understand what you will need
to do to make your site ready.
You are responsible for all site construction and maintenance. You are
also responsible for obtaining any building permits and licenses
required by local laws and regulations.
Refer to the requirements and recommendations for site preparation:
•Structural Requirements
•Power Requirements
•Compressed Air Requirements
•SMEMA Communication
Site Planning and Implementation
•Plan your system area and prepare a system plan drawing that can
be used to install your system.
•Schedule and implement all site preparation activites.
Site Verification Visit
After primary power has been installed at the site, an Agilent
representative will carry out an inspection to verify that your electrical
power is suitable for the system, and verify that the site’s environmental
characteristics conform to the requirements.
•Wiring primary power to the system is your responsibility, as is
installing communications cabling to the system.
Receiving the System
Moving the equipment from the receiving dock to the installation site is
the customer’s responsibility.
•Check the Tilt and Shock indicators for signs of damage.
•Uncrate the system and move it to the site where it will be installed,
or to a safe storage area.
See Uncrating the System for details.
•You may inventory the shipment using the enclosed packing list.
You may leave the smaller boxes for the Agilent representative to
unpack when the system is installed.

Site Preparation
System Installation 3
Installation
An Agilent representative will complete the system installation.
Installation includes unpacking the smaller boxes, connecting cabling,
starting the system, and performing a complete system verification.
Other Matters
•Insurance – The system is insured by Agilent until it is delivered to
your loading dock.
•Warranty – The Agilent board test systems include a one-year
warranty that provides on-site hardware repair, software support
and software updates.
•Insurance – You must provide insurance coverage for your system
from the time it is delivered to your facility.
•Software Support Contract – You are responsible for initiating and
renewing support contracts for software, documentation updates,
and telephone support. Software support and updates are included
during the warranty period.
Table 1 Site Preparation Process
Agilent’s Responsibilities Customer’s Responsibilities

4 Medalist i3070 Series 5i System Installation
Site Preparation
Structural Requirements
•Floor Space Requirements
•Moving Access Requirements
Floor Space Requirements
The floor plan in Figure 1 incorporates areas needed around the Medalist
i3070 Series 5i to access panels and connection points for devices. The
plan shows the dimensions of the system with doors open, and the
recommended and minimum clearance.
Figure 1 Floor Plan with Recommended and Minimum Clearance
1000 mm (40”)
Monitor and
1000 mm (40”)
Medalist i3070 Series 5i
415 mm
820 mm 850 mm
450 mm
(16.5”) (18.0”)
(32.5”) (33.5”)
Recommended Clearance
Recommended Clearance
Minimum
Minimum
1231 mm (49”)
Power and air connections*
Keyboard
* Location shown for left-to-right configuration.
Connections are at the right side for right-to-left configuration.

Site Preparation
Medalist i3070 Series 5i System Installation 5
Board flow options are from left- to- right or right- to- left (Figure 2). This is
configured according to customer request prior to delivery. It cannot be
reconfigured on- site.
Figure 2 Board Flow Options
Dimensions of the Medalist i3070 Series 5i
Board Flow
Medalist i3070 Series 5i
Board Flow
Access
Left-to-Right Configuration
Medalist i3070 Series 5i
Right-to-Left Configuration
Access
Table 2 Medalist i3070 Series 5i Dimensions and Weight
Ref*
* See Figure 3.
Dimension Measurement
AWidth 1203 mm (48”)
BDepth (with arm straight) 1231 mm (49”)
CDepth (without arm) 933 mm (38”)
DMaximum height of system (including tower light) 2108 mm (83”)
EMaximum height of system (excluding tower light) 1892 mm (75”)
FHeight range setting of feet (clearance under base) 36 mm to 122 mm
(nominal 90 mm)
(1.5” to 4.8”; nominal 3.5”)
Weight 976 kg (2152 lb)
Maximum floor point loading (each leg) 1600 kg (3528 lb)

6 Medalist i3070 Series 5i System Installation
Site Preparation
Figure 3 Top and Front Views
A
B
C
D
E
F
Left-to-Right Configuration
Right-to-Left Configuration
A
B
C
D
E
F

Site Preparation
Medalist i3070 Series 5i System Installation 7
Moving Access Requirements
Space for Moving
The Medalist i3070 Series 5i will be crated for delivery. The crated system
requires a vertical clearance of at least 1500 mm (75”) and a horizontal
clearance of at least 1730 mm (56”) in all areas.
This is the minimum space required for the system to pass. Take into
account the turning radius of the forklift or moving equipment as well.
Forklift Requirements
A forklift with tines of at least 1530 mm (54”) and capable of lifting at
least 1500 kg (5000 lb) at a load centre of 1140 mm (45”) is needed to
unload and move the system.
Other transportation can be used as long as the full weight of the main
unit is fully and properly supported.
Table 3 Dimensions of the Crated System
Dimension Measurement
Width 1440 mm (57”)
Depth 1460 mm (57”)
Height 2400 mm (94”)
Weight 1014 kg (2235 lb)
Failure to meet the above requirements could result in serious injury
to personnel and/or damage to the Medalist i3070 Series 5i system.
WARNING

8 Medalist i3070 Series 5i System Installation
Site Preparation
Power Requirements
•Medalist i3070 Series 5i Main Power
•Medalist i3070 Series 5i PDU
•Mains Disconnect
•Power Cord
The system power and PDU must be factory configured to match the
power at the customer site. This is done prior to delivery and installation
at the customer site. The power cannot be reconfigured on- site.
The power configuration for the system is shown on a label at the rear of
the system (bottom right). The voltage of the PDU is indicated on the front
panel of the PDU.
Customer Responsibilities
It is the customer’s responsibility to (a) prepare the site with adequate AC
power for the system, and (b) connect the system to the AC power source.
These are not Agilent’s responsibilities.
Medalist i3070 Series 5i Main Power
This is the main 3- phase AC power input connected from the customer
site.
After connecting power to the system, do not power up the system. An Agilent service
representative will verify the power and complete the system installation and verification.
CAUTION
Table 4 Main Power Options
Power Option Frequency Voltage line-to-neutral/
line-to-line
200–240V 3-Phase Delta 3PD 50/60 Hz 200
220
230
240
208–220V 3-Phase Wye 3PY 50/60 Hz 208
220
380–415V 3-Phase Wye
with Neutral
3PN 50/60 Hz 220 / 380
230 / 400
240 / 415

Site Preparation
Medalist i3070 Series 5i System Installation 9
Medalist i3070 Series 5i PDU
The PDU (Power Distribution Unit) is the device in the system to which
AC power is connected. The PDU is wired differently for different power
configurations and will be configured to match the system power
configuration. The voltage of the PDU is marked on the front panel of the
PDU.
The E1135 PDU is connected via a 3- phase AC terminal block wired out
from the system main power.
Figure 4 PDU (Power Distribution Unit)
PDU
Mains Disconnect Switch
Rear View
3-phase AC Terminal Block

10 Medalist i3070 Series 5i System Installation
Site Preparation
Mains Disconnect
The system must be equipped with a mains disconnect that provides
over- current and short- circuit protection. It may be a fused disconnect or
a circuit breaker (see Figure 5).
If a fused disconnect is used, it must:
• Be rated for 30 amps in each phase.
• Open all line conductors and neutral conductors where local code
applies, but not the protective earth conductor.
• Be marked “System Mains Disconnect” or the equivalent in your local
language.
• Be marked with a “ON” for the On position or “OFF” for the Off
position.
• Be capable of being locked in the Off position, but not in the On
position.
• Be installed within 3 m (10 ft) of the system, where it can be easily
reached by the system operator without requiring the system to be
moved to access the disconnect.
If a circuit breaker is used, it must meet all of the above requirements
plus:
• Be rated for a minimum of 10,000 Amperes Interrupting Capacity (AIC)
if used on a 200–240 volt circuit, or 14,000 AIC if used on a higher
voltage circuit.
Figure 5 Wiring Diagram for Customer Site

Site Preparation
Medalist i3070 Series 5i System Installation 11
Power Cord
The power cord to the Medalist i3070 Series 5i depends on the country
where the system will be installed:
• International (E1135- 61610): Uses 5x6 mm2 5- conductor cord with a
IEC 60309 plug and mating receptacle.
•NorthAmerica(E1135- 61611): Uses #10 AWG 5- conductor cord with
NEMA plug that mates with NEMA L21- 30. The female receptacle is
available locally.
Figure 6 Power cord and plugs
Figure 7 International 3-phase systems
International North America

12 Medalist i3070 Series 5i System Installation
Site Preparation
Figure 8 North America 3-phase systems