Alfalaval ALTB-SB-20 User manual

ESE03056-EN72022-11
Originalmanual
InstructionManual
ALTB-SB-20

Tableofcontents
Theinformationhereiniscorrectatthetimeofissuebutmaybesubjecttochangewithoutpriornotice
1.DeclarationsofConformity.................................................................4
2.Safety..........................................................................................6
2.1.Importantinformation.............................................................................6
2.2.Warningsigns.....................................................................................6
2.3.Inteneuse......................................................................................6
2.4.Safetyprecautions................................................................................7
3.Installation....................................................................................8
3.1.Unpacking/elivery...............................................................................8
3.2.Requirementforinstallation,personnel.........................................................9
3.3.Installation(withcutting/machininganwelingrequire).....................................9
3.4.Installation(assembling)..........................................................................13
3.5.Installation,electrically............................................................................20
3.6.Recyclinginformation.............................................................................20
4.Operation.....................................................................................21
4.1.Operation..........................................................................................21
4.2.Inspection.........................................................................................21
4.3.Troubleshooting...................................................................................21
4.4.Cleaning...........................................................................................22
5.Maintenance..................................................................................23
5.1.GeneralMaintenance.............................................................................23
5.2.Disassemblingofagitator........................................................................23
5.3.Replacementofgearmotor.....................................................................23
5.4.Replacementofseals............................................................................23
5.5.ReplacementofBearingforbottomconsole...................................................23
6.TechnicalData...............................................................................24
6.1.Technicalata.....................................................................................24
7.Partslist/Servicekits......................................................................26
7.1.ALTB-SB-20-AE(withaeration).................................................................26
7.2.ALTB-SB-20(withoutaeration)..................................................................28
7.3.ALTB-SB-20(withanwithoutaeration).......................................................29
7.4.MountingTools....................................................................................39
7.5.InstallationDrawings..............................................................................41
8.Appendix......................................................................................44
8.1.DeclarationofCompliance.......................................................................44
8.2.Orerspecific“TankWithAgitator”rawing,example........................................45
8.3.WPS................................................................................................46
8.4.Driveunitlubrication..............................................................................47
8.5.Driveunitinstruction..............................................................................52
3

1DeclarationsofConformity
EU EU
EUDeclaration Declaration Declarationof of ofConformity Conformity Conformity
TheDesignateCompany
AlfaLavalKolingA/S,Albuen31,DK-6000Koling,Denmark,[phone]
Companyname,aressanphonenumber
Herebyeclarethat
ALTB-SB
Designation
20
Type
SerialnumberfromAAC000000001toAAC999999999
isinconformitywiththefollowingirectiveswithamenments:
-MachineryDirective2006/42/EC
-RoHSDirective2011/65/EUanamenments
Thepersonauthorisetocompilethetechnicalfileisthesignerofthisocument.
GlobalProuctQualityManagerLarsKruseAnersen
TitleName
Koling,Denmark2022–11-17
PlaceDate(YYYY-MM-DD)Signature
ThisDeclarationofConformityreplacesDeclarationofConformityate2020-02-01
4

1DeclarationsofConformity
UK UK
UKDeclaration Declaration Declarationof of ofConformity Conformity Conformity
TheDesignateCompany
AlfaLavalKolingA/S,Albuen31,DK-6000Koling,Denmark,[phone]
Companyname,aressanphonenumber
Herebyeclarethat
ALTB-SB
Designation
20
Type
SerialnumberfromAAC000000001toAAC999999999
isinconformitywiththefollowingirectiveswithamenments:
-TheSupplyofMachinery(Safety)Regulations2008
-TheRestrictionoftheUseofCertainHazarousSubstancesinElectricalanElectronicEquipmentRegulations2012
Signeonbehalfof:AlfaLavalKolingA/S
GlobalProuctQualityManagerLarsKruseAnersen
TitleName
Koling,Denmark2022–11-17
PlaceDate(YYYY-MM-DD)Signature
DoCRevison_01_112022
5

2Safety
Unsafepracticesandotherimportantinformationareemphasizedinthismanual.
Warningsareemphasizedbymeansofspecialsigns.
2.1Importantinformation
Always Always
Alwaysr r rea ea eathe the themanual manual manualbefor befor before e eusing using usingthe the theagitator! agitator! agitator!
W W
WARNING ARNING ARNING
Inicatesthatspecialproceuresmustbefollowetoavoiseriouspersonalinjury.
CAUTION CAUTION
CAUTION
InicatesthatspecialproceuresmustbefollowetoavoiamagetotheAgitator.
NOTE NOTE
NOTE
Inicatesimportantinformationtosimplifyorclarifyproceures.
2.2Warningsigns
Generalwarning:
Causticagents:
Dangerouselectricvoltage:
2.3Intendeduse
-TheAgitatorinonlyformixing/conitioning/stirringofliquisinatank.
-TheAgitatorisonlymaefortopmountingpositiononthetopplate/welingflangeonthetank.
6

2Safety
Allwarningsinthemanualaresummarisedonthispage.
Payspecialattentiontotheinstructionsbelowsothatseriouspersonalinjuryand/ordamagetothevalveareavoided.
2.4Safetyprecautions
2.4.1 2.4.1
2.4.1Installation: Installation: Installation:
Always Always
Alwaysreathetechnicalatathoroughly(see6TechnicalData).
Always Always
Alwaysfollowinstallationinstructionsthoroughly(see3Installation).
Never Never
NeverexposetheAgitatortounuevibrationsorshocks.
Never Never
NeverstarttheAgitatorinthewrongirectionofrotation.
Ensur Ensur
Ensure e ethatthetankmeiaisnotcorrosivetotheAgitator.
Only Only
OnlyinstalltheAgitatorinenvironmentswithintemperaturelimit:-20°Can+40°C.
Only Only
OnlyinstalltheAgitatorinaltitueslessthan1000mabovesealevel.
Only Only
Onlyuseauthorizepersonnelwhenelectricallyequipmentisconnecte.
2.4.2 2.4.2
2.4.2Operation: Operation: Operation:
Always Always
Alwaysreathetechnicalatathoroughly(see6TechnicalData).
Never Never
NeverstartAgitatorinthewrongirectionofrotation.
Bewar Bewar
Beware e eofAgitatorinoperationcanproucesounlevelsinexcessof85B(A).
Always Always
Alwayshanlelyeanaciwithgreatcare.
Always Always
Alwaysrinsewellwithcleanwateraftercleaning.
Never Never
Neverruntheagitatorforalongertime(secons)withoutprouct,waterorcleaningliquiinthetank.
2.4.3 2.4.3
2.4.3Maintenance: Maintenance: Maintenance:
Always Always
Alwaysfollowthemaintenanceinstructionthoroughly(see5Maintenance.)
Always Always
Alwaysfollowthemaintenanceinstructionforgearmotorthoroughly(see8.5Driveunitinstruction).
Always Always
Alwaysstuythepartslistanassemblyrawingcarefully(see7Partslist/Servicekits).
Never Never
NevertouchthemovingpartswhiletheAgitatorisconnectetothepowersupply.
Always Always
AlwaysisconnectthepowersupplywhileservicingtheAgitator.
Ensur Ensur
Ensure e ecorrectrotationirectionofpropellerbeforestartupanafteranymaintainstheremighthaveimpacton
theirection.
Never Never
Neverservicetheagitatorortankwithprouctorcleaningliquiinthetank.
2.4.4 2.4.4
2.4.4T T Transportation: ransportation: ransportation:
Always Always
AlwaystransporttheAgitatorinoriginalpackaging.
Always Always
Alwayssupporttheshaftaequately,toprotectshaftanbearings.
Never Never
NeverexposetheAgitatortounuevibrationsorshocks.
Controlforoilleakageongearswithventscrew.
Ensurecorrectrotationirectionofimpellerbeforestartupanafteranymaintainstheremighthaveimpactonthe
irection.
7

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
3.1Unpacking/delivery
Always Always
AlwaysuseliftingequipmentwhenhanlingtheAgitator.
AlfaLavalcannotberesponsibleforincorrectunpacking.
Step Step
Step1 1 1
3.1.1 3.1.1
3.1.1Inspecttheeliveryforvisibletransportationamage(cratesanpackaging)-allissuesshoulbereportetocarrier.
Step Step
Step2 2 2
3.1.2 3.1.2
3.1.2Checkthateliveriesareaccoringtoeliverynotes.
CompleteAgitatorscanbeelivereinmorethanoneshipment.
Agitatorscanbeelivereasoneofthefollowing:
1.Agitatorpartsaninstructionmanualrequirefortankbuilertoinstallshaftsanpropellers.
2.Agitatorpartsaninstructionmanualrequirefortankbuilertoinstallriveunit(gearmotor)ansealingsystem.
3.As1)an2)inoneshipment.
Step Step
Step3 3 3
3.1.3 3.1.3
3.1.3InspectAgitatorpartsforvisibletransportamage.
Step Step
Step4 4 4
Do Do
DoNOT NOT NOTuseeyeboltsongearmotortolifttheAgitator.Theyareonlyforgearmotorremoval.
Step Step
Step5 5 5
3.1.5 3.1.5
3.1.5Duringlifting:
-Alwayssupporttheshaftaequatelytoprotectshaftanbearings.
-Becarefullynottoamageshaft-enwithtreas.
-NeverexposetheAgitatortounuevibrationsorshocks.
-Controlforoilleakageongears–leaveventplugingearuntilgearisinstalleanincorrectposition.
Figur Figur
Figure e e1, 1, 1,un un un- - -activate activate activatevent vent ventplug plug plug
8

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
3.2Requirementforinstallation,personnel
W W
Weler: eler: eler:
Experiencefromsimilartypesofinstallation,coveringTIG,MIGanMAGwelingproceuresinstainlesssteelthin
wallematerial.
Provenskillsinreainginstallationguielinesanrawingsensuringthattheinstallationiscarrieoutsafeforpersonnel
anproperty.
Er Er
Erectors: ectors: ectors:
Experiencefromsimilartypesofinstallation.
Provenskillsinreainginstallationguielinesanrawingsensuringthattheinstallationiscarrieoutsafeforpersonnel
anproperty.
Electrician: Electrician:
Electrician:
Certifieaccoringtolocalregulationsanexperiencefromsimilartypesofinstallation.
Provenskillsinreainginstallationguielinesanrawingsensuringthattheinstallationiscarrieoutsafeforpersonnel
anproperty.
3.3Installation(withcutting/machiningandweldingrequired)
3.3.1 3.3.1
3.3.1Requir Requir Requirement ement ementfor for forinstallation installation installation
Thisworkshoulbecarrieoutbyatleasttwopersonsanforsafetyreasonsaplatformorascaffolshoulbe
establishearounthetanktop.
Duringinstallationensuretousesufficientlightning.
Thetanktopmustbehorizontallyuringinstallation–ifthatisnotthecase,alasermustbeusetoensurethatthe
rightpositionforthe“BottomConsole”canbefoun.
Ensurethatthetankoesnotcontainneitherangerousliquinorgassesanthatgooventilationisestablishe.
Alwayshavesafetyelementsremovebyauthorizepersonnel.
Nevercoverorremovenameplates.
AlwaysuseliftingequipmentwhenhanlingheavypartsoftheAgitator.
Neverconnecttopoweruringinstallation.
AlwayshavetheAgitatorconnectetopowersupplybyauthorizepersonnel.
Note:AlfaLavalhighlyrecommensinstallingmotorprotectionguartotheAgitator.
All All
Allposition position positionnumbers numbers numbersan an anitem item itemnumbers numbers numbersr r refer efer eferto to tothe the therawings rawings rawingsshow show showan an anspecifie specifie specifiein in in7 7 7Parts Parts Partslist list list/ / /Service Service Servicekits kits kits
9

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
Step Step
Step1 1 1
3.3.2 3.3.2
3.3.2
Seeillustrationin7.5.1page41.
A.Thethree“AjustableLegForBottomConsole”pos.70arefastenetothe“BottomConsoleforAgitator”pos.74using
thethree“Screw”pos.77.
B.Theassemble“BottomConsole”froma)
“Guiespinleforbearing”pos.69
“Tool–Bushing”pos.83,
“Tool–Backstop”pos.85,
“Screw”pos.91,
“Propeller”pos.73,
“AgitatorShaft”pos.71(ifelivere),
“Propeller”pos.72(ifelivere),
“AgitatorShaft”pos.75,
arelowereintothetankanassemble.Insomecasesallthepartscanbeassembleoutsiethetankanlowereinto
thetankassemble.Allthreasmustbegreasetoensurenottoamagethethreas.
C.Accoringtotheorerspecificrawing"AgitatorwithTank"thatcomeswiththemanual(notinthemanual)thecorrect
Agitatorpositionisselecte(0/125/175mmoffcenter)whichspecifywhichpositionofholestobeuse(atainthis
manualarenottobeuse–finorerspecificrawing).
Exampleofanorerspecificrawing"Orerspecific"TankWithAgitator"rawing,example"aretobefounin8.2,page45.
D.Mountthe“ToolGuiePlate”pos.80onthe“Tankmountingflange”pos.99lettingtheshaftpos.75enteringthecorrect
holeinpos.80.The“ToolGuiePlate”mustbefastenetothetanktopusingtwoiagonallylocateholesinthetanktop.
E.Mountthe“Tool–TopGuie”pos.82tothe“ToolGuiePlate”pos.80usingthefour“Screw”pos.88.
F.Mountthe“Tool–TopGuie”pos.81intothe“Tool–TopGuie”pos.82.
G.Rotate/orientatepos.82enablingthe“Screw”pos.90tobeusetofastentheshaftinverticalirectionuringajustment
ofthe“BottomConsole”pos.74.
10

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
Step Step
Step2 2 2
3.3.3 3.3.3
3.3.3Seeillustrationin7.5.1page41.
A.Ifthetanktopishorizontallywithin0,5°thegravitycanbeuse
asguielineforpositionofthe“BottomConsole”–ifitisnot
possibletoajustthetanktoptohorizontallyposition(within
thetolerance)alaserpointermustbeusetoensurethatthe
rightpositionforthe“BottomConsole”isfoun.
B.TheAgitatorisliftetothecorrectpositionasshownonthe
orerspecificrawing“TankwithAgitator”thatcomeswith
themanual(notinthemanual).
Exampleofanorerspecificrawing"Orerspecific"Tank
WithAgitator"rawing,example"aretobefounin8.2,page
45.The“Screw”pos.90istightene(notmorethansufficient)
tofastentheshaftsinverticalposition.
C.Whentheagitatorshaftisincorrectpositionthethree
“AjustableLegForBottomConsole”pos.70are
ajuste/rotatefacingthetankbottomanthethree“Screws”
pos.77arefastene.Ifthelegson“BottomConsolefor
Agitator”pos.74aretoolongtheyarecuttotherequire
length.
D.Tagwelthethree“AjustableLegForBottomConsole”pos.
70tothetankbottomusingTIGweling.
E.Untightenthe“Screw”pos.90ensurethattheshaftcanrotate
freely.
F.Tightenthescrewagain.
G.Removeone“Screw”pos.77anfillthethreaholewith
weling,continueonebyonewiththetwootherscrews.
H.Removethe“Screw”anpos.90.
I.Verifythattheshaftcanrotatefreely.
J.Grintheweleseamstotherequirefinish.
Figur Figur
Figure e e2, 2, 2,Height Height Heightof of ofBottom Bottom BottomConsole Console Console
Figur Figur
Figure e e3, 3, 3,T T Tightening ightening ighteningscr scr screws ews ews
Figur Figur
Figure e e4, 4, 4,W W Weling eling elingBottom Bottom BottomConsole Console Console
11

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
Step Step
Step3 3 3
3.3.4 3.3.4
3.3.4SeeillustrationanPartsListin7.5.1an7.5.3.
A.Usingapermanentpenoamarkinglineatposition∆1as
shownon7.5.1.page41ontheshaftpos.75.
B.Verifythatthelineisatthesameverticalpositionasthe
uppersurfaceofthetanktopflange(welingflange)pos.
99.
C.Removethe“Tool”partspos.88,82,81,80.
D.Usingtheequation:X1=“ThicknessofGasket,pos.101”
+“ThicknessofTopPlate,pos.100”,markthecuttingline
∆2.
e.g:
ThicknessofGasket=5mm
ThicknessofTopPlate=20mm
X1=5+20=25m
ifanO-ringisuseasgasketthe“ThicknessofGasket”=0
E.The“AgitatorShaft”iseliverelongerthanneeean
shoulbeshortenetonomorethan300mm.Ifitmustbe
shortenemore,theinsieiametermustbemachineto
fitthe“Shaft,UpperforAgitator”pos.76outeriameter
withina0,1mmtolerance.
F.Cutthe“AgitatorShaft”pos.75atthecuttingline∆2.
G.Pressthe“Shaft,UpperforAgitator”pos.76ontothe
“AgitatorShaft”pos.75firmlyanensurethatitisaligne
withtheshaft.
H.Welitasshownon7.5.1page41aninWPSin8.3,
page46.
I.Grintheweleseamstotherequirefinish.
Figur Figur
Figure e e5, 5, 5,Marking Marking Markingof of ofpos. pos. pos.∆ ∆ ∆1 1 1
Step Step
Step4 4 4
3.3.5 3.3.5
3.3.5
A.Unscrewanisassemblytheshaftsanpropellerunit–labelallthepartscarefullywithitemnumberantanknumber.
B.Arrangecarefultransportationofthetankantheagitatorpartstotheestination.
12

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
3.4Installation(assembling)
3.4.1 3.4.1
3.4.1Mounting Mounting Mountingof of ofO O O- - -Rings Rings Ringsin in ingeneral general general
A-
.
Applysomefoo-approvegreasetotheO-ring
Figur Figur
Figure e e6, 6, 6,Gr Gr Greasing easing easingO O O- - -ring ring ring
B-
.
PresstheO-ringintotheappropriategrooveatposition0°
an180°
Figur Figur
Figure e e7, 7, 7,Inserting Inserting InsertingO O O- - -ring ring ring
C-
.
PresstheO-ringintotheappropriategrooveatposition90°
an270°
Figur Figur
Figure e e8, 8, 8,Inserting Inserting InsertingO O O- - -ring ring ring
13

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
Step Step
Step5 5 5
3.4.2 3.4.2
3.4.2Seeillustrations,7.1,7.2,an7.5.3.
A.Mountthe“BearingForBottomConsole”pos.25intothe“BottomConsole”pos.74.
B.Cleanallshafts,propellersanGuieSpinel(pos.69)threasforgrease.
C.Assembletheshaftanpropellerunitinsiethetankwithgaskets,o-ringsanLoctite®:pos.24,30,35,69,71,72,73,75,
76anslieitcarefullyown/intothe“BottomConsolepos.74”withthe“BearingForBottomConsole”pos.25.
D.Avoiharbumpingagainstthebottomconsolebearing.
E.Tightenallthreastill100-200Nm.
F.Mountthe“Gasket”pos.101anthe“TopPlate”pos.100–tightwithacoupleofscrews.
G.Pressthe“SprayBallBearing”pos.26intothe“Sprayball”,pos.8.
H.Mountthe“Sprayball”pos.8(incl.the“SprayballBearing”pos.26)ontothe“Tube,CIPforSprayBall”pos.3usingthe
“Springlockforsprayball”pos.9
I.Insomecasesallthepartscanbeassembleoutsiethetankanlowereintothetankassemble.
J.Insertthe“O-Ring”pos.33intothe“Tube,CIPforSprayBall”pos.3.
K.Positionthe“Tube,CIPforSprayBall”pos.8ontothe“TopFlange”pos.100.
14

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
Step Step
Step6 6 6
3.4.3 3.4.3
3.4.3IfwithoutAerationgotoStep7.
IfwithAerationcontinuebelow:
Seeillustrations,7.1,7.2,an7.5.3.
A.Positionthe“Springguie”pos.7
B.Pressinthe“Pressurespring”pos.6onthe“Aerationsealbox”pos.27aninsertthetwo“O-rings”pos.34an36
usingsomefooapprovegrease.
C.Asomefoo-approvegreasetotheshaftpos.76ansliethepartsontheshaftanpositionthemasshownbelow.
15

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
Step Step
Step7 7 7
3.4.4 3.4.4
3.4.4Seeillustrations,7.1,7.2,an7.5.3.
A.Pressinthetwo“GuiePin”pos.13intothe“ConsoleforAgitator”,pos.4.
B.Pressinthetwo“O-ring”pos.31anpos.32intopos.4.
C.Mountthe“ConsoleforAgitator”,pos.4onthe“Tube,CIPforSprayBall”pos.3.
D.UsingtheappropriatescrewsanLoctite®,thefourwasherspos.22anfournutspos.21aresequentiallytightene
toabout200Nm.
16

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
Step Step
Step8 8 8
3.4.5 3.4.5
3.4.5Seeillustrations,7.1,7.2,an7.5.3.
TheMechanicalsealpos.28(28.1,28.2,28.3,28.4,28.5,28.6)consistofseveralpartsaslabellebelow–thepartscannotbe
orereseparately–onlyasonecompletemechanicallysealpos.28.
A.Asomefoo-approvegreasetotheO-ringpos.28.2anmountitonthestationarysealringpos.28.1.
B.Pressbothparts(pos.28.1anpos.28.2)intothe“Flange,Upper”pos.5.
C.Asomefoo-approvegreasetotheO-ringpos.28.4ansliesthepartspos.28.3,28.4,28.6an28.5ontotheshaft.
D.Mountthe“Flange,Upper”pos.5ontothe“ConsoleforAgitator”pos.4–ensurethatitispositionerotation-wise
asrequire.
E.Pressinthetwo“GuiePin”pos.12.
F.AsomeLoctite®tothefourscrewspos.19,mountthemwiththe“Washers”pos.16antightenthescrewssequentially
to51Nm.
G.Mountthe“ParallelKey”pos.78usingthe“Screw”pos.79.
Figur Figur
Figure e e9, 9, 9,Gr Gr Greasing easing easing28.4 28.4 28.4
Figur Figur
Figure e e11, 11, 11,28.1 28.1 28.1an an an28.2 28.2 28.2
Figur Figur
Figure e e10, 10, 10,28.1, 28.1, 28.1,28.1 28.1 28.1an an an5 5 5
17

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
Step Step
Step9 9 9
3.4.6 3.4.6
3.4.6Seeillustrations,7.1,7.2,an7.5.3.
A.Theshaft-ensurfacepos.76anthehollowshaftsurfaceofthegearmotorpos.2arecleaneangentlygrease.
B.Thegearmotorpos.2isgentlylowereontothe“Flange,Upper”pos.5usingahoist.
C.Thescrewspos.15,washerspos.16annutspos.20aremounteusingsomeLoctite®antightenetill51Nm.
18

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
D.Thewasherpos.18consistsoftwopartsattachetoeachotherwithsomesiliconeasshownonthepicture.Itisimportant
thatthepartsarepositioneasshown.
E.Thebushingthatfollowsthegearmotorseenonthepictureisusetofastentheshaftintothegearmotor.
Figur Figur
Figure e e13, 13, 13,One One Onewasher washer washerpos. pos. pos.22 22 22Figur Figur Figure e e12, 12, 12,Bushing Bushing Bushingfor for forshaft shaft shaft/ / /gear gear gearmotor motor motor
F.Thescrewpos.17istightene(withoutusingLoctite®)to51Nm.
G.Thecoverthatfollowsthegearmotorismounteonthegearmotorcoveringtheshaftanbushingantightene.
H.Theoilventplugisactivateonthegearmotor(seebelowan8.5“DriveUnitInstructions”).
Figur Figur
Figure e e14, 14, 14,Activation Activation Activationof of ofgear gear gearvent vent ventplug plug plug
I.Useofgearmotorcoversisnotpermitteuetoriskofreucecoolingonmotor.
J.Verifythattheistancebetween“BearingforbottomConsole”pos.25topanthelowerpartof“Guiespinleforbearing”
pos.69isabout15mmasshownbelowan7.5.3“CompleteAgitatorInTank”.
Figur Figur
Figure e e15, 15, 15,Installation Installation Installationverification verification verification
19

3Installation
Theinstructionmanualispartofdelivery.Studytheinstructionscarefully.
TheAgitatorisforpermanentfastening.
akesurethemotorcorrespondstotheenvironment.
Checkthedirectionofrotationbeforeoperation.
3.5Installation,electrically
-Operationbyunauthorizepersonnelmayenangerpersonnelanproperty.
-Treatallelectricalequipmentaspowere.
-Switchoffthepowerbeforemaintenanceanrepair.
-Theelectricianmustbecertifieaccoringtolocalregulationsanwithatleast3years’experiencefromsimilartypesof
installations.
-Theelectricianmusthaveprovenskillsinreainganworkingfromrawingsancablelists.
-Theelectricianmusthaveknowlegeoflocalsafetyregulationsforpoweranautomationanmakingsurethatanywork
carrieoutissafeforpersonnelanpropertybeforetheequipmentisputbackintooperation.
Ifyouneeassistanceorhavequestions–pleasecontactAlfaLaval.
-Themotorrequiresthepowersupplyasinicateonthenameplate.
-Itisrecommenetosecurethemotorwithamotorprotection.
-Werecommenstartingthemotorbyuseofasoftstarterwithastartrampuptimeof2-7.5sec.
-Werecommeninstallationofaserviceswitchattheagitatortosecurethepersonneluringservicework.
-Performavisualinspectionoftheirectionofrotation.Theirectionrequireisinicateonthenameplate.
-Rotationofagitatormustbeclockwise.Otherwisetheagitatorwillbeamage.
3.6Recyclinginformation
• •
•Unpacking Unpacking Unpacking
-Packingmaterialconsistsofwoo,plastics,carboarboxesaninsomecasesmetalstraps.
-Wooancarboarboxescanbere-use,recycleoruseforenergyrecovery.
-Plasticsshoulberecycleorburntatalicensewasteincinerationplant.
-Metalstrapsshoulbesentformaterialrecycling.
• •
•Maintenance Maintenance Maintenance
-Duringmaintenance,oilanwearpartsinthemachinearereplace.
-Allmetalpartsshoulbesentformaterialrecycling.
-Wornoutorefectiveelectronicpartsshoulbesenttoalicensehanlerformaterialrecycling.
-Oilanallnon-metalwearpartsmustbeisposeofinaccorancewithlocalregulations.
• •
•Scrapping Scrapping Scrapping
-Attheenofuse,theequipmentmustberecycleaccoringtotherelevant,localregulations.Besiestheequipmentitself,
anyhazarousresiuesfromtheprocessliquimustbeconsiereanealtwithinapropermanner.Wheninoubt,orin
theabsenceoflocalregulations,pleasecontactyourlocalAlfaLavalsalescompany.
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