Antunes Egg Station Dual Zone ESDZ-1200 Series User manual

EGG STATION DUAL ZONE
MODEL ESDZ-1200
Mfg. No. 9300626 & 9300632
Place this manual in the Small Equipment/
Miscellaneous section of your Equipment Manual.
Manufactured exclusively for
McDONALD’S®
BY
ANTUNES
180 KEHOE BLVD.
CAROL STREAM, ILLINOIS 60188, U.S.A.
PHONE: [phone]
TOLL FREE: [phone]
FAX: [phone]
www.antunes.com
TABLE OF CONTENTS
This manual is for the exclusive use of licensees and employees of McDonald’s Systems, Inc.. © McDonald’s Corporation All Rights Reserved.
See back cover for important warranty information.
Owner Information .....................................................2
General......................................................................2
Warranty Information .................................................2
Service/Technical Assistance ....................................2
Important Safety Information ....................................3
Specifications .............................................................4
Electrical Ratings.......................................................4
Dimensions................................................................4
Electrical Cord & Plug Configurations .......................4
Installation...................................................................5
Unpacking..................................................................5
Leveling the Unit........................................................5
Operation.....................................................................6
Preparing Unit............................................................6
Control Panel.............................................................6
Egg Cooking Procedure ............................................7
Best Practices.............................................................8
Troubleshooting for Under Cooked Eggs ..................8
Troubleshooting Eggs leaking out of Egg Rings .......8
Programming ..............................................................9
Factory Default Cooking Times .................................9
Turning cooking surfaces on or off............................9
Manager Mode ..........................................................9
Maintenance..............................................................10
Daily Cleaning .............................................................
10
TROUBLESHOOTING............................................... 11
Error Codes .............................................................12
Hi Limit Control........................................................12
Factory Reset ..........................................................12
Replacement Parts ...................................................13
Wiring Diagram.........................................................17
LIMITED WARRANTY .........................................................20
1
P/N 1011416 Rev. H 02/18
Scan with mobile device or enter URL
for product and service information.
Antunes
ESDZ-1200
http://tiny.cc/ajaESDZ
IMPORTANT
The unit must be level before use. Before using the unit, adjust the legs of the unit as needed and use a
level (if available) to ensure the unit is level. If a level is not available, pour a small amount of water directly
onto the center of the cool grill surface. If the unit is level, the water should pool in the middle and not drain
toward a certain section of the unit. Make adjustments as required. Turn legs clockwise to shorten or
counter-clockwise to lengthen. See image (Side view of unit).
Turn Leg
Clockwise
to shorten.
Turn Leg
Counter-clockwise
to lengthen.

EGG STATION DUAL ZONE
2P/N 1011416 Rev. H 02/18
McDonald’s
OWNER INFORMATION
IMPORTANT! Keep these instructions for future reference. If the unit changes
ownership, be sure this manual accompanies the equipment.
Service/Technical Assistance
If you experience any problems with the installation or
operation of your unit, contact Antunes Technical Service at
[phone] (toll free)
Fill in the information below and have it handy when calling
Antunes Technical Service for assistance. The serial number
is on the specification plate located on the side of the unit.
Purchased From:
Date of Purchase:
Model No.:
Serial No.:
Mfg. No.:
Use only genuine Antunes replacement parts in this unit.
Use of replacement parts other than those supplied by the
manufacturer will void the warranty.
General
This manual provides the safety, installation, and operating
procedures. We recommend that all information contained in
this manual be read prior to installing and operating the unit.
This unit is manufactured from the finest materials available,
assembled to strict quality standards, and tested at the fac-
tory to ensure dependable trouble-free operation.
Warranty Information
Please read the full text of the Limited Warranty printed
on the front cover of this manual.
If the unit arrives damaged, contact the carrier imme-
diately and file a damage claim with them. Save all
packing materials when filing a claim. Freight damage
claims are the responsibility of the purchaser and NOT
covered under warranty.
The warranty does NOT extend to:
• Damages caused in shipment or damage as
result of improper use.
• Installation of electrical service.
• Installation, calibration, or adjustment.
• Normal maintenance outlined in this manual.
• Consumable parts such as Egg Rings, gaskets,
rubber feet, labels, O-rings, light bulbs, etc.
• Malfunction resulting from improper service or
maintenance.
• Damage caused by improper installation, abuse,
or careless handling.
• Damage from moisture getting into electrical
components.
• Damage from tampering with, removal of, or
changing any preset control or safety device.
• Damage caused by parts or components not pro-
vided by Antunes.

EGG STATION DUAL ZONE
3
P/N 1011416 Rev. H 02/18
McDonald’s
IMPORTANT SAFETY INFORMATION
In addition to the warnings and cautions in this manual, use
the following guidelines for safe operation of the unit.
• Read all instructions before using equipment.
• Install or locate the equipment only for its intended use
as described in this manual.
• Do NOT use corrosive chemicals in this
equipment.
• Do NOT operate this equipment if it has a damaged
cord or plug; if it is not working properly; or if it has
been damaged or dropped.
• This equipment should be serviced by qualified person-
nel only. Contact Antunes Technical Service at +1-877-
392-7854 toll free.
• Do NOT block or cover any openings on the unit.
• Do NOT immerse cord or plug in water.
• Keep cord away from heated surfaces.
• Do NOT allow cord to hang over edge of table or coun-
ter.
The following warnings and cautions appear throughout
this manual and should be carefully observed.
• Turn the power off, unplug the power cord, and
allow the unit to cool down before performing any
service or maintenance.
• The equipment should be grounded according to
local electrical codes to prevent the possibility of
electrical shock. This requires a grounded recep-
tacle with separate electrical lines to be protected
by fuse(s) or circuit breaker(s) of the proper rating.
• All electrical service connections must be in accor-
dance with local and/or other applicable electrical
codes.
• Do NOT clean this appliance with a water jet.
• Do NOT use a sanitizing solution or abrasive mate-
rials. The use of these may cause damage to the
stainless steel finish.
• Chlorides or phosphates in cleaning agents (e.g.
bleach, sanitizers, degreasers, or detergents) could
cause permanent damage to stainless steel equip-
ment. The damage is usually in the form of discol-
oration, dulling of metal surface finish, pits, voids,
holes, or cracks. This damage is permanent and
not covered by warranty.
The following tips are recommended for mainte-
nance of your stainless steel equipment,
- Always use soft, damp cloth for cleaning, rinse
with clear water and wipe dry. When required,
always rub in direction of metal polish lines.
- Finger marks and smears should be rubbed off
using soap and water.
- Hard water spots should be removed using a
vinegar solution.
IMPORTANT
Antunes reserves the right to change specifications and product design without notice.
Such revisions do not entitle the buyer to corresponding changes, improvements, addi-
tions, or replacements for previously purchased equipment.
WARNING
ELECTRICAL SHOCK HAZARD.
FAILURE TO FOLLOW THE INSTRUCTIONS IN
THIS MANUAL COULD RESULT IN SERIOUS
INJURY OR DEATH.
• Electrical ground is required on this appliance.
• Do NOT modify the power supply cord plug.
If it does not fit the outlet, have a proper outlet
installed by a qualified electrician.
• Do NOT use an extension cord with this
appliance.
• The unit should be grounded according to
local electrical codes to prevent the possibil-
ity of electrical shock. It requires a grounded
receptacle with separate electrical lines, pro-
tected by fuses or circuit breaker of the proper
rating.
• Check with a qualified electrician if you are
unsure if the appliance is properly grounded.
CAUTION
All electrical connections must be in accordance
with local electrical codes and any other appli-
cable codes.
CAUTION
Do NOT plug any personal or unauthorized USB
device into the USB port of this unit. Doing so
may cause damage to the unit.

EGG STATION DUAL ZONE
4P/N 1011416 Rev. H 02/18
McDonald’s
SPECIFICATIONS
Electrical Ratings Electrical Cord & Plug Configurations
Model &
Mfg. No.
Description Configuration
ESDZ-1200
9300626
Canada
L6-20P, 20 Amp.,
250 VAC., Straight
Twist Lock.
ESDZ-1200
9300632
Canada
250 VAC., 20 Amp.
Pin and Sleeve
Model &
Mfg. No.
Volts Watts Amp Hertz
ESDZ-1200
9300626
9300632
Canada
200-240~ 3000 15/
12.5
50/60
Model &
Mfg. No.
Width
(A)
Depth
(B)
Height
(C)
ESDZ-1200
9300626
9300632
Canada
18"
(457 mm)
18 29/32"
(480 mm)
8 15/16"
(227 mm)
A
C
B
D
Dimensions

EGG STATION DUAL ZONE
5
P/N 1011416 Rev. H 02/18
McDonald’s
Unpacking
1. Remove unit and all packing materials from
shipping carton.
NOTE: If any parts are missing or damaged, con-
tact Antunes Technical Service IMMEDIATELY at
[phone] (toll free).
2. Remove information packet.
3. Remove all packing materials and protective
coverings from the unit.
4. Wipe all surfaces of the unit with a hot damp
cloth.
NOTE: Do NOT use a dripping wet cloth. Wring it
out before use.
5. Clean the Egg Rings, Egg Rack, Top Cover, and
Scrap Pans in hot, soapy water. Rinse in clear
water and allow to air dry.
6. Reassemble all parts to unit.
INSTALLATION
IMPORTANT
Failure to level the unit may result in unevenly
cooked product.
Leveling the Unit
The unit must be placed on a level surface. The unit
comes with 4 individually adjustable legs to assist in
leveling. Be sure to place the unit on a sturdy flat sur-
face and adjust the legs as needed to ensure the unit
is level. Turn legs clockwise to shorten or counter-
clockwise to lengthen.
To verify if the unit is level, use a level (if available).
If a level is not available, open the Top Cover and
Egg Rack and pour a small amount of water directly
onto the cool grill surface. If the unit is level, the water
should pool in the middle and not drain toward a certain
section of the unit. Make adjustments as required.
Turn Leg
Clockwise
to shorten.
Turn Leg
Counter-clockwise
to lengthen.
Figure 1. Next Generation Egg Cooker
Pivot Rod
Front Egg Rack
and Rings
Rear Egg Rack
and Rings
Rear Top
Cover
Front Top
Cover
Front Grill
Surface
Rear Grill
Surface
Figure 2. Components
Egg Ring

EGG STATION DUAL ZONE
6P/N 1011416 Rev. H 02/18
McDonald’s
OPERATION
Preparing Unit
1. Place Egg Rings into Egg Racks.
2. Vertically place the pins of the Egg Racks into the
slots on the Hinge Bracket.
3. Check to see that all Egg Rings are seated flat on
the Grill Surface.
4. Ensure that the Egg Racks and Top Covers are in
the down position during warm-up and when not
loading or removing eggs.
5. Slide the Scrap Pans into place on both sides of
the unit.
6. Turn the power on.
7. Allow the unit to preheat until the displays show
USE.
NOTE: The displays show HEAT while the unit is
warming up. The display shows USE when it is
ready for use. When the unit is turned off, the dis-
plays show HOT until the cooking surface tempera-
ture drops below 145°F, then the displays go blank.
Control Panel
The unit is designed with two separate cooking surfac-
es controlled by an integrated two-timer system.
Refer to Figure 3 to familiarize yourself with the control
interface.
The front cooking surface is controlled by the Front
Display and Controls. The rear cooking surface is con-
trolled by the Rear Display and Controls.
The Up and Down arrow buttons work for both the front
and rear controls.
The Program button provides access to unit settings.
The Power button turns the unit on and off. When the
unit is turned on, the displays show programming infor-
mation including the setpoint temperature of the front
and rear cooking surfaces (275°F). The unit begins to
heat up. The displays show HEAT during warm up. The
displays USE when the related cooking surface is up
to cooking temperature. When the unit is turned off, the
displays flash HOT and OFF until the cooking surfaces
drop below 145°F, then the displays go blank.
Figure 3. Operating Controls
A. J. ANTUNES & CO
ROUND FOLDED TIME 3 TIME 4
ROUND FOLDED TIME 3 TIME 4
Power
Button
Program
Button
Rear Display
and Controls
Front Display
and Controls
Down Arrow
Button
Up Arrow
Button
When the unit is turned on, you can view the current
cooking surface temperature by pressing the Up arrow
button for the rear of the unit or pressing the Down
arrow button for the front of the unit.
Each timer row has its own display and four cooking
buttons:
• Round - For cooking round eggs
(Default setting is 2 minutes 30 seconds)
• Folded - For cooking folded eggs
(Default setting is 2 minutes)
• Time 3 - Can be programmed as desired
(Default setting is 30 seconds)
• Time 4 - Can be programmed as desired
(Default setting is 30 seconds)
You can add labels for the Time 3 and Time 4 buttons
by removing the label bracket and screw as shown
below. Affix the labels to the bracket and reinstall.
LANGUAGE SELECTION
To change the language from English to French
Canadian, refer to Language Selection within the
section titled Manager Mode in this manual.
Label Bracket
Label
Bracket
Screw

EGG STATION DUAL ZONE
7
P/N 1011416 Rev. H 02/18
McDonald’s
OPERATION (continued)
Egg Cooking Procedure
1. Ensure that the unit is set on a level surface.
2. Verify that the unit itself is level so that water does
not run from one side to the other. Adjust the legs
as needed to level the unit. Refer to the section
titled “Leveling the Unit” for more information.
3. Make sure the front and rear grill surfaces are
clean and free of all extra butter or egg product.
Use a brush to clean egg rings.
4. Raise the desired Top Covers. Spray the FRONT
RACK only with clarified butter using ONE spray
applied in a sweeping motion so all egg rings
are covered with the one spray. Repeat on the
Rear Rack.
IMPORTANT!!!
Do NOT over-apply the clarified butter! Use only
ONE spray applied in a sweeping motion for each
section of the grill. Remember: Less is Best!
FOR BEST COOKING RESULTS, DO NOT OVERFILL THE
WATER TROUGH. DO NOT OPEN THE TOP COVERS
DURING COOKING.
WIPE THE GRILL SURFACE 4 TIMES PER HOUR WITH A
CLEAN, SANITIZER SOAKED TOWEL.
REFER TO THE PM CARD FOR YOUR UNIT FOR
CLEANING INSTRUCTIONS.
5. Crack the eggs into the Egg Rings from Front to
Back, right to Left as shown in Figure 4.
6. Continue to crack the eggs, placing them in order,
until all six Egg Rings contain an egg.
7. Break the egg yolks with a Yolk Breaker.
8. Close the Top Cover.
9. Fill the trough on the Top Cover with no more than
2 ounces of warm water until it is completely full.
This is very important to get a completely cooked
egg with a jelled yolk. Using less water results in
under cooked eggs.
NOTE: Make sure the holes in the trough are not
plugged!
10. On the control panel, press the ROUND button
for shelled eggs or the FOLDED button for folded
eggs for the section of the egg cooker being used.
NOTE: The top row of the control panel controls the
REAR grill and the bottom row of the control panel
controls the FRONT grill.
WARNING
Be sure to wear HEAT-RESISTANT GLOVES when
removing the Egg Rack while the unit is on. Use
extreme care to avoid personal injury.
11. The display counts down the cooking time for the
section of the egg cooker being used.
NOTE: When possible, eggs should be pulled from
the cooler and not kept at the grill. Tempering eggs
increases their temperature. Eggs kept past 30
minutes will result in a higher proportion of over-
cooked eggs.
12. When audio signal sounds, press any button on
that timer row to turn off the audio signal.
13. Open the appropriate Top Cover and raise the
Egg Rack about 1 inch (26 mm), then drop the
rack to loosen the eggs.
14. Raise the Egg Rack completely off the eggs and
remove the eggs starting with the FIRST egg
added (Figure 4). Continue removing the eggs
in the order they were added until all eggs have
been removed.
15. Remove waste into the Scrap Pans using a plas-
tic scraper. To minimize oil build up and optimize
steaming performance, wipe the grill surface
4 times an hour with a clean, sanitizer-soaked
towel.
NOTE: Do NOT scrape the grill surface with a metal
scraper. This can cause damage to the grill surface.
16 Lower the Egg Rack and Top Cover. The unit is
ready for further cooking.
1
2
3
4
5
6
1
2
3
4
5
6
FIFO (First in,
first out) The
first egg in
should always
be the first egg
out
Front of Unit
To ensure proper cooking, place eggs into rings in numerical
order from 1 - 6 for the front and rear racks.
Figure 4. Egg Cooking Procedure
Front
Rack
Rear
Rack

EGG STATION DUAL ZONE
8P/N 1011416 Rev. H 02/18
McDonald’s
Troubleshooting for Under Cooked Eggs
1. Level unit - adjust feet if necessary. The unit must
be level before use. Before using the unit, adjust
the legs of the unit as needed and use a level. If a
level is not available, pour a small amount of water
directly onto the center of the cool grill surface.
The water should pool in the middle and not drain
toward a certain section of the unit. Make adjust-
ments as required. Turn legs clockwise to shorten
or counter-clockwise to lengthen. See image below
(Side view of unit).
Troubleshooting Eggs leaking out of Egg
Rings
Egg Ring Replacement depends on usage but in gen-
eral, Egg Rings should be replaced yearly. If eggs begin
to leak out of the Egg Rings:
1. Inspect the Egg Rings for damage regularly. Clean
the unit and flip the Egg Rings 180° degrees or
replace the Egg Rings if required.
2. Egg Rings should be installed in the Egg Rack so
they can move up and down to ensure they are
flush against the grill surface. If the Egg Rings
do not move freely up and down within the Rack,
remove the Egg Ring and reshape it to its nor-
mal form, and reinstall. Replace the Egg Ring if
required.
3. The Egg Rings should sit flush against the grill
surface and hold the egg inside the Egg Ring while
cooking. Review the section titled Best Practices/
Troubleshooting for Under Cooked Eggs in this
manual. Inspect the Egg Rings for damage. Flip or
replace as required.
BEST PRACTICES
Turn Leg
Clockwise
to shorten.
Turn Leg
Counter-clockwise
to lengthen.
2. Be sure you are using the correct cycle to cook
eggs. Refer to the section titled Factory Default
Cooking Times in this manual.
3. Do not use cold water in trough. Use room tem-
perature water. Warm water is preferred.
4. Ensure trough is filled to the tup and not over/
under-filled.
5. Ensure Start button is pressed promptly after lid is
closed and trough is filled.
6. Yolks must be broken with spatula.
7. Clean the grill surface after each cooking cycle.
8. Use the correct amount of butter/oil on grill surface.
9. Confirm ready light is solid green prior to starting
another cooking cycle.
10. Check grill temperature according to the section
titled Checking Grill Platen Temperature in the
Maintenance section of this manual.
11. Regularly check the holes in the trough to ensure
there are no clogs.

EGG STATION DUAL ZONE
9
P/N 1011416 Rev. H 02/18
McDonald’s
PROGRAMMING
Turning cooking surfaces on or off
Press and hold the Program button for 5 seconds until the
unit beeps. Both displays show ON.
• To turn the front cooking surface off, press the Down
arrow button.
• To turn the rear cooking surface off, press the Up
arrow button.
You cannot turn both cooking surfaces off at the same
time. For example, if the rear surface is off and you try to
turn the front surface off, the rear will turn on.
NOTE: This setting is not saved. When the unit is pow-
ered off and powered back on, both cooking surfaces
are set to on.
Manager Mode
Manager mode allows access to view and change the pro-
gramming. This includes:
• Adjust Timers
• Adjust Rear Setpoint Temperature
• Adjust Front Setpoint Temperature
• Language Selection (FR-C/En)
• Adjust Temperature Units (°F/°C)
• Adjust Beeper (three volume levels)
• View Elapsed Usage Time
• View Errors
• View Internal Control Board Temperature
• View power line information
To enter manager mode:
1. Press and hold the Program button for approximate-
ly 5 seconds until the unit beeps. Release the but-
ton. Then, press and hold the Program button again
for approximately 10 seconds until the unit beeps.
2. The unit enters manager mode at the Adjust Timers
option. Press the desired timer to change and use
the Up and Down arrow buttons to change the time
as desired. Press the Program button to save the
change. The unit moves to the next option which is
Adjust Rear Setpoint Temperature.
3. Use the Up and Down arrow buttons to change the
Rear setpoint temperature as desired. The default
is 275° F. Press the Program button to save the
change. The unit moves to the next option which is
the Adjust Front Setpoint Temperature.
4. Use the Up and Down arrow buttons to change
the Front setpoint temperature as desired. The
default is 275° F. Press the Program button to save
the change. The unit moves to the next option,
Language Selection.
5. To change the language between English and
French Canadian, press the Down arrow button for
French Canadian (FR-C). Press the Up arrow but-
ton for English (En). Press the Program button to
save the change. The unit moves to the next option,
Adjust Temperature Units.
6. Use the Up and Down arrow buttons to change
the unit between Fahrenheit and Celsius. Press the
Program button to save the change. The unit moves
to the next option, Adjust Beeper.
7. Use the Up and Down arrow buttons to change the
beeper setting. There are three options with variable
volumes and sound. Press the Program button to
save the change. The unit moves to the next option,
View Elapsed Time.
8. The View Elapsed Usage Time option shows the
total time of unit operation. This option cannot be
edited. Press the Program button to move to the
next option, View Errors.
9. The View Errors option shows any errors that have
occurred. This option cannot be edited. Press the
Program button to move to the next option, View
Internal Control Board Temperature.
10. The View Internal Control Board Temperature
shows the current ambient temperature of the con-
trol board. This option cannot be edited. Press the
Program button to move to the next option, View
Power Line Information.
11. The View Power Line Information option shows
power usage information. This option cannot be
edited. Press the Program button to return to the
Adjust Timers option. From here, you can select
another timer to adjust or wait for 10 seconds for the
unit to return to operation mode.
Factory Default Cooking Times
The factory default cooking times are listed below per
button name:
• Round - 2 minutes 30 seconds
• Folded - 2 minutes
• Timer 3 - 30 seconds
• Timer 4 - 30 seconds

EGG STATION DUAL ZONE
10 P/N 1011416 Rev. H 02/18
McDonald’s
MAINTENANCE
WARNING
Turn the power off and allow the unit to cool
before performing any service or maintenance.
Daily Cleaning
1. Press the Power button to turn the unit off. The
displays flash HOT and OFF until grill surfaces
cool. Allow the unit to cool until warm (minimum of
10 minutes). Put on Heat-Resistant Gloves.
NOTE: If the unit is hot, use Heat-Resistant Gloves.
2. Wearing Heat-Resistant Gloves, remove the Top
Cover, Egg Rings, and Scrap Pans from the unit.
Take them to the three compartment sink.
3. Wash, rinse, and sanitize the Top Cover, Egg
Rings, and Scrap Pans. Allow to air dry. Reinstall
parts when complete.
4. Spray a clean, sanitizer-soaked grill cloth with
McD Approved Sink Detergent Solution. Wipe the
entire grill surface until it is clean. Use a separate
clean, sanitizer-soaked grill cloth to rinse the grill
surface to remove all traces of Sink Detergent
Solution. For recovery of the grill surface, use
McD Approved KAY Heat-Activated Grill & Toaster
Cleaner or KAY Hi-Temp Grill Cleaner as required.
Both of these products are NOT recommended for
daily use. Discard the soiled grill cloths into the
soiled towel bucket immediately after use.
NOTE: If a scraper is needed during cleaning, use
a plastic scraper. DO NOT USE A METAL
SCRAPER.
NOTE: Do NOT Pour water onto the grill surface
when it is hot. This can cause damage to the
grill.
5. Wipe down the exterior of the unit with a separate
clean, sanitizer-soaked towel sprayed with McD
Heavy Duty Degreaser solution. Use a separate
clean, sanitizer-soaked grill cloth to rinse the exte-
rior of the unit to remove all traces of Degreaser
solution. Discard the soiled towel into the soiled
towel bucket immediately after use.
6. Plug in the power cord. Turn the power switch on.
Return the unit to use.
CAUTION
Chlorides or high levels of pH or phosphates
in cleaning agents (e.g. bleach, sanitizers,
degreasers, or detergents) could cause permanent
damage to stainless steel and aluminum surfaces.
The damage is usually in the form of discolor-
ation, dulling of metal surface finish, pits, voids,
holes, or cracks. This damage is permanent and
not covered by warranty. The following tips are
recommended for maintenance of your stainless
steel equipment:
• Always use soft, damp cloth for cleaning, rinse
with clear water, and wipe dry. When required,
always rub in direction of metal polish lines.
• Only use approved cleansers.
• Finger marks and smears should be rubbed off
using soap and water.
• Do not use a metal scraper on grill surfaces.

EGG STATION DUAL ZONE
11
P/N 1011416 Rev. H 02/18
McDonald’s
WARNING
To avoid possible personal injury and/or damage to the unit, inspection, test, and repair of electrical equip-
ment should be performed by qualified service personnel. The unit should be unplugged when servicing.
Problem Possible Cause Corrective Action
Unit fails to operate and
control panel lights fail to
signal on.
No power/low power. Make sure power is on and power cord is locked into
place. Check main circuit breakers.
Inoperable electrical outlet. Plug into different outlet of same amperage
rating.
Inoperable Power button. Contact Antunes Technical Service.
Inoperable Power Cord.
Loose connections.
Unit fails to heat. Loose connections. Contact Antunes Technical Service.
Inoperable grill.
Low voltage.
Inoperable hi-limit thermostat.
Inoperable thermocouple.
Inoperable solid state relay.
Eggs do not cook
properly.
Using refrigerated eggs and Folded but-
ton selected.
Use Round button when using shelled eggs.
Round button selected when cooking
folded eggs (eggs overcooked).
Use Folded button when using folded eggs.
Incorrect amount of water added to
trough in cover.
Fill trough in cover with water before starting time
cycle.
Grill temperature too low or high. Perform the steps in the section titled “Checking Grill
Surface Temperature” in this manual. The temperature
should be 275°F– 290°F (135°C–143°C). If not, con-
tact Antunes Technical Service for assistance.
Loose connections. Contact Antunes Technical Service.
Unit/table is not level. Level the table and unit as necessary.
Eggs sticking to Grill
Surface.
Dirty Grill Surface. Clean Grill Surface.
Dirty Egg Rings. Do not use an abrasive scrubbing pad to clean Egg
Rings.
Damaged Egg Ring. Replace Egg Ring.
If the troubleshooting steps listed do not solve your problem,
contact Antunes Technical Service at [phone] toll free for further assistance.
TROUBLESHOOTING

EGG STATION DUAL ZONE
12 P/N 1011416 Rev. H 02/18
McDonald’s
TROUBLESHOOTING (continued)
Hi Limit Control
The ESDZ-1200 has two Hi Limit resets - one for the front
cooking surface and one for the rear cooking surface. If a Hi
Limit trips, the display will show:
• Error 14 for the rear cooking surface
• Error 19 for the Front cooking surface.
A tripped Hi Limit shuts off power to the unit. To reset a
tripped Hi Limit switch:
1. Allow the unit to cool for 10 - 15 minutes
2. Note the error code to determine which Hi Limit has
tripped. The Hi Limit switches are located on the rear of
the unit and labeled Ffor Front and Rfor rear.
3. Remove both black protective cap from both Hi Limit
Switches. Press and release both buttons. Reinstall the
protective caps.
4. Turn the unit back on.
NOTE: If the Hi Limit Controls require continuous reset-
ting, contact Antunes Technical Service at +1-877-392-
7854 (toll free).
Figure 5. Hi Limit Control
Factory Reset
If required, the ESDZ-1200 can be reset to factory
defaults. Follow these steps to reset the unit:
1. Turn the unit off.
2. Press and hold the Up and Down arrow buttons
simultaneously. With the buttons held, press and
release the Power button. Continue holding the
Up and Down arrow buttons.
3. When the display shows Fr (Factory Reset),
release the buttons. The unit is now reset to fac-
tory default settings.
Error Codes
This section describes the error codes that may appear on the
display.
NOTE: For the errors below, attempt to turn the unit
off and turn it back on again to see if the problem
is fixed. If the problem persists, refer to the Action
column.
Error Description Action
1 - 9 Probable circuit board
issue.
Contact Antunes
Technical Service
at [phone]
(toll free) for assis-
tance.
10 Board temperature sensor
exceeds 158°F. The unit
shuts down.
Contact Antunes
Technical Service
at [phone]
(toll free) for assis-
tance.
11 Rear heat is too low, or not
reaching setpoint tempera-
ture within 30 minutes.
12 Rear Heater not operating
13 Rear thermocouple defec-
tive
14 Rear Hi Limit tripped Reset the Rear Hi
Limit switch.
15 Bad front Solid State Relay Contact Antunes
Technical Service
at [phone]
(toll free) for assis-
tance.
16 Front heat is too low, or not
reaching setpoint tempera-
ture within 30 minutes.
17 Front Heater not operating. Check power outlet
for proper voltage,
try plugging unit into
a different outlet.
Reset both Hi-Limit
switches.
18 Front thermocouple defec-
tive
Contact Antunes
Technical Service
at [phone]
(toll free) for assis-
tance.
19 Front heater Hi Limit
tripped.
Reset the front heat-
er Hi Limit switch.
20 Bad rear Solid State Relay. Contact Antunes
Technical Service
at [phone]
(toll free) for assis-
tance.
21 Rear platen over-tempera-
ture condition.
22 Front platen over-tempera-
ture condition.

EGG STATION DUAL ZONE
13
P/N 1011416 Rev. H 02/18
McDonald’s
REPLACEMENT PARTS
31
32
58
61
60
53
57
54
59
55
39
51
52
49
86
47
48
35
46
44
19
42
41
45
29
28
11
20
21
24
23
38
37
85
22
84
30
26
83
107
18
6
1
4
10
2
106
5
3
14
89
9
106
16
13
(Order
Item 91)
90
39
35
See Next Page
11
87
88
92
93
94
99
19
3
4
3
95
55
19
96
104
31
31
103
Do NOT plug any per-
sonal or unauthorized USB
device into the USB port
of this unit. Doing so may
cause damage to the unit.

EGG STATION DUAL ZONE
14 P/N 1011416 Rev. H 02/18
McDonald’s
REPLACEMENT PARTS (continued)
80
79
78
81
77
76
71
74
82
72
65
69
25
62
27
63
68
(Order
item 101)
93
100
27
19
27
64
97
98
105

EGG STATION DUAL ZONE
15
P/N 1011416 Rev. H 02/18
McDonald’s
1 0200367 Gasket, Platen Seam 1
2 0507598 Cover, Platen Seam 1
3 0507657 Spacer, “ L” Bracket 1
4 2120268 Spacer, Hinge Bracket 7
5 3250132 Screw,Mach 1/4-20X1/2”
Sltrshd; S/S 304 10
6 0100305 Grill Split Platen-Casting 2
(see item #91)
7 0013380 Rack Assembly- 6 Egg 2
(Order item 102)
9 0507688 Rack, Egg Ring 2
10 7001402 Egg Ring Kit (single pack) 1
7001403 Egg Ring Kit (5 pack) 1
7001216 Egg Ring Kit (6 pack) 1
7001544 Egg Ring Kit (12 pack) 1
11 308P350* Screw Pan Head, #8-32 X 3/8
With Int. Tooth Washer 1
13 0800497 Pivot Rod 1
14 0022355 Weldment, Hinge Support 1
16 0022336 Weldment, Cover & Trough 2
18 0400485 Insulation, Platen 1
19 304P105* Nut, Hex ‘ Keps ‘ # 4-40 1
20 0504078 Bracket, Hi-Limit 2
21 0507667 Bracket, Sensor 2
22 0600165 Spring, Compression 2
23 4051050 Thermocouple, Type K (Open End) 2
24 325P104* Washer, Flat - 1/4” 1
25 310P213* Scr, Phpanhd #10-16 X 3/4”
Thrd Form 1
26 0022341 Nose Piece Weldment 1
27 306P130* Nut,Hex keps #06-32 1
Steel; Zinc Plated
28 0200368 Gasket, Nose Piece 1
29 0200369 Gasket, Nose Piece Lip 1
30 1002657 Label, Control 1
31 0700552 Power Cord NEMA L6-30P 1
Twist Lock (Mfg. No. 9300626)
0700724 Power Cord 20A W/ 1
Pin & Sleeve Plug (Mfg. No. 9300632)
32 0400315 Strain Relief 1
33 0200366 Gasket, Housing (Side) 1
35 7000272 Thermostat, Hi-Limit Kit 2
37 306P180* Screw, Mach. Truss Head Phillips,
#6-32X 1/4” 1
38 0507655 Bracket, Display 1
39 0507607 Retainer, Insulation 2
41 0400482 Insulation Cover, Control Board 1
42 2110213 Clamp, 1 Inch Flat Cable Mount 1
44 304P106* 4-40 Acorn Nut 1
45 4070257 Asy-Pcb, ESDZ Display Board 1
46 0200364 Gasket, Rear Panel 1
47 0200365 Gasket, Rear Panel Bottom 1
48 0507073 Bracket, Usb Mounting 1
49 304P114* Screw, Mach #4-40 X 1/4” 1
51 308P333* Washer, Fender #8 Flat 1
52 0013409 Ferrite Assembly 1
53 4060355 Terminal Block, 3-Pole 1
54 306P101* Nut,Hex #06-32 St.stl. 1
55 4070154 Varistor Board 1
57 308P143* Nut, Hex ‘Keps’ #8-32 1
58 308P124* Screw, Mach. One Way #8-32 1
59 310P109* Scr,Mach #10-32 X 3/8 Sltrshd;
304 S/S;Brt 1
60 0507807 Cover-Ccw, Usb 1
61 308P227* Scr Mach #8-32 X 3/8”
Hxhdsltd; Shoulder 2
62 0400481 Cover, Contactor 1
63 0400484 Cover, Ele. Insulation 1
64 306P146* Washer #6 Nylon .062 THK 1
65 7001017 Contactor Kit 1
68 7001142 Relay, Solid State Dual Pole 1
69 4070256 Asy-Pcb, ESDZ Control Board 1
71 4070198 Snubber Board 1
72 0800903 Guard, Fan 1
74 7000913 Fan Replacement kit 1
76 2120269 Spacer, #6 Scr Nylon 7
77 21000-0043 Spacer, 3/8 Cbs Thread Female 2
78 2100109 Foot, Rubber 4
79 2100159 Adjuster, Leg 4
80 2100158 Leg Cup 4
81 0200371 Gasket, Main Housing To Base Plate 2
82 0200372 Gasket, Main Housing To 1
Base Plate-Short
83 2110212 Bar, Dual Platen Clamp 1
84 310P102* Washer, Int. Tooth-Lock,#10 1
85 310P149* Scr,Mach #10-32 X 7/8
Slpanhd;304 S/S; Brt 1
86 4060451 USB A-F Pnl Mount/ A-M Shield 1
87 7001243 ESDZ-1200 Top Cover Kit 1
89 7001244 ESDZ-1200 Top Cover & Egg Rack Kit 1
89 7001245 ESDZ-1200 Egg Rack Kit 1
90 7001246 ESDZ-1200 Top Cover Kit (Single) 1
91 7001247 ESDZ-1200 Pivot Rod Kit 1
92 7001248 ESDZ-1200 Thermocouple Kit 1
93 7001249 ESDZ-1200 Display Board Kit 1
94 7001250 ESDZ-1200 Platen Kit 1
95 7001251 ESDZ-1200 L-Bracket Kit 1
96 7001252 ESDZ-1200 Varistor Board Kit 1
97 7001253 ESDZ-1200 Main Board Kit 1
98 7001254 ESDZ-1200 Contactor Kit 1
99 7001255 ESDZ-1200 Hinge and Pivot Rod Kit 1
100 210K122 Adjustable Leg Kit 4
101 7001142 Solid State Relay Replacement Kit 1
Item Part No. Description Qty. Item Part No. Description Qty.
REPLACEMENT PARTS (continued)

EGG STATION DUAL ZONE
16 P/N 1011416 Rev. H 02/18
McDonald’s
102 7001216 Egg Ring Kit (Pkg. of 6) (not shown) 1
103 2180259 Scrap Tray 2
104 0200381 Gasket, Cover Platen 1
105 0700973 Wire Set, 20 Conductor Ribbon Cable
(Not Shown)
106 0200438 Gasket, Top Bkt Side 2
107 0200437 Gasket, Platen Seam Bottom 1
* Items are available in packages of 10 (ten).
Item Part No. Description Qty.
REPLACEMENT PARTS (continued)

EGG STATION DUAL ZONE
17
P/N 1011416 Rev. H 02/18
McDonald’s
WIRING DIAGRAM

EGG STATION DUAL ZONE
18 P/N 1011416 Rev. H 02/18
McDonald’s
NOTES

EGG STATION DUAL ZONE
19
P/N 1011416 Rev. H 02/18
McDonald’s
NOTES

[phone]
[phone]
[phone]
[phone]
[phone]
LIMITED WARRANTY
Antunes provides the following limited warranty to the original purchaser of all McDonald’s Equipment.
All components are warranted against defects in the material and workmanship for a period of two (2) years. If any part becomes inoperable during the period of this
warranty, Antunes will pay labor costs to an Authorized Service Agent to replace the part plus travel expenses.
Antunes reserves the right to make changes in design or add improvements on any products. The right is always reserved to modify Equipment because of factors
beyond our control and government regulation. Changes to Equipment do not constitute a warranty charge.
This warranty is exclusive and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular pur-
pose, each of which is expressly disclaimed. The remedies described above are exclusive, and in no event shall Antunes or any of its Divisions be liable for special
consequential or incidental damages for the breach or delay in the performance of this warranty.
WARRANTY EXCLUSIONS
• The cost of installation.
• Equipment that has been damaged due to shipment. Purchaser should make
damage claim directly upon carrier.
• Alteration, misuse, abuse.
• Improper storage or handling.
• Improper maintenance.
• Failure to follow proper installation instructions, including electrical connec-
tion.
• Improper or unauthorized repairs.
• Scheduled Maintenance procedures as outlined in your MRC Card.
• Consumables such as Grill Covers (Release Sheets), gaskets, Conveyor Belt
Wraps, O-rings, removal of links, and light bulbs.
• Freight, foreign, excise, municipal, or other sales or use taxes.
• Consequential damages such as loss of profit, loss of time, the cost of repair-
ing or replacing other property which is damaged, or any other incidental
damage of any kind.