Asco JOUCOMATIC FLOWTRONICD 607 User manual

DP-IM14156-GB.R2
Installation manual
2-Port Flow Control Valve
with Digital Electronics
Series 607
FLOWTRONICD
GB

INSTALLATION
GB
DP-IM14156-2
ESD
CONTENTS
1. Description .................................................................................................................................................3
1.1 Codes ................................................................................................................................................3
1.2 Operating elements ...........................................................................................................................3
1.3 Manual setpoint adjustment .............................................................................................................4
1.4 Operating modes ..............................................................................................................................4
2. Electrical connection ...................................................................................................................................5
3. Pneumatic connection .................................................................................................................................6
4. Factory settings ...........................................................................................................................................6
5. Field-programmable settings .......................................................................................................................6
6. Technical characteristics .............................................................................................................................7
6.1 Fluid characteristics ..........................................................................................................................7
6.2 Electrical characteristics ...................................................................................................................7
7. Accessories .................................................................................................................................................8
8. Maintenance and care .................................................................................................................................8
9. Dimensions and weight ...............................................................................................................................8
!
CAUTION! Dangerous operating conditions may occur when using the programming interface on the module as the module may possibly
not react to the analog setpoint any more.
Provide for protection against uncontrolled movement of equipment when putting the module into operation and before making any
modifications to the module settings.
NOTICE
The information in this manual is subject to change without notice.
In no event shall ASCO/JOUCOMATIC be liable for technical or editorial errors or omissions. Neither is any liability assumed for
accidental or consequential damages arising out of or in connection with the supply or use of the information contained herein.
THIS MANUAL CONTAINS INFORMATION PROTECTED BY COPYRIGHT. NO PART OF THIS DOCUMENT MAY BE
PHOTOCOPIED OR REPRODUCED IN ANY FORM OR MANNER WHATSOEVER WITHOUT PRIOR WRITTEN PERMISSION
FROM ASCO/JOUCOMATIC.
COPYRIGHT © 2005 - ASCO/JOUCOMATIC - All rights reserved.
DECLARATION OF INCORPORATION
according to Machinery Directive 89/392/EEC, Annex II B
We herewith declare that the version of the product described in this installation manual is intended to be incorporated into or assembled with other
machinery and that it must not be put into service until the machinery into which it is to be incorporated has been declared in conformity with the
provisions of Council Directive 89/392/EEC, Annex IIB.
Handling, assembly and putting into service and all settings and adjustments must be done by qualified, authorised personnel only.
This product contains electronic components sensitive to electrostatic
discharge. An electrostatic discharge generated by a person or object
coming in contact with the electrical components can damage or destroy
the product.
To avoid the risk of electrostatic discharge, please observe the handling
precautions and recommendations contained in standard EN 100015-1.
Do not connect or disconnect the device while it is energised.
This product complies with the essential requirements of the EMC Directive 89/336/EEC and its amendments. It is CE-approved. A
separate Declaration of Conformity is available on request.
A separate Declaration of Incorporation relating to the EU Directive 89/392/EEC Annex II B is available on request. Please provide
ordering code and serial numbers of products concerned.
CAUTION
OBSERVE PRECAUTIONS
FOR HANDLING
ELECTROSTATIC SENSITIVE
DEVICES

INSTALLATION
GB
DP-IM14156-3
1 Proportional solenoid cover
2 Power supply, M12 connector
3 USB port, M12B connector
4 Operator buttons
5 3-digit display of flow
6.1 Green LED
OFF: Setpoint ≠ feedback
ON: Setpoint = feedback
Flashing: Overtemperature
6.2 Yellow LED
OFF: Normal
ON: Manual operation
Flashing: AUTOSAFE enabled
6.3 Red LED
OFF: Normal
ON: Low voltage
Flashing: Overvoltage
1.2 OPERATING ELEMENTS
3
2
6.3
5
4
1
6.1 6.2
1. DESCRIPTION
The FLOWTRONICD flow controller is especially designed for applications placing extreme dynamic demands on flow
control. It consists of a fast, direct-acting 2-port proportional valve and a control unit that contains all the electronics and
sensors. The FLOWTRONICD offers precise flow adjustment and responds to outside influences within no time at all. Highest
accuracy is achieved by measuring the flow with two sensors. The FLOWTRONICD directly regulates the actual rate of flow
and adjusts it quickly to changing conditions.
The use of digital control electronics and a USB interface allow the FLOWTRONICD to be adapted to different applications.
An auto-tune function and the ASCO FlowCom PC software provide easy start-up. Diagnosis of the FLOWTRONICD is
made possible over the integrated LEDs and the ASCO FlowCom PC software ASCO FlowCom. The FLOWTRONICD is
available with or without LED display and operating buttons.
1.1 CODES
Ø
Connection
Ø
Nominal
diameter
DN
(mm)
Flow 1)
(Nl/min)
max.
inlet pressure
(bar)
Setpoint Output
feedback
Code
with display without display
G 1/4 6 20 - 500 8 bar
0 - 10 V
0 - 10 V 607 01 001 607 01 002
0 - 20 mA 607 01 003 607 01 004
4 - 20 mA 607 01 005 607 01 006
0 - 20 mA
0 - 10 V 607 01 007 607 01 008
0 - 20 mA 607 01 009 607 01 010
4 - 20 mA 607 01 011 607 01 012
4 - 20 mA
0 - 10 V 607 01 013 607 01 014
0 - 20 mA 607 01 015 607 01 016
4 - 20 mA 607 01 017 607 01 018
1) Measurement without flow restriction at the outlet

INSTALLATION
GB
DP-IM14156-4
1.3 MANUAL SETPOINT ADJUSTMENT (HAND)
After an interruption in the power supply, press both arrow buttons located beneath the display during power up
to switch to the manual mode. The operating mode is indicated by the letters “H n d” in the display.
The "H n d" display disappears when the arrow buttons are released.
Press the left arrow button or DOWN arrow to reduce the flow, press the right arrow button or UP arrow to increase
the flow. The yellow LED is on permanently during manual mode.
Exit this operating mode by pressing both arrow buttons simultaneously or by turning off the power supply for a
short time.
1.4 OPERATING MODES
Shut-off:
If the setpoint falls below 0.5 %, the control valve is switched off and the flow is interrupted.
Overtemperature:
If the temperature of the internal control electronics exceeds 100°C the green LED starts to flash.
Undervoltage / overvoltage:
If the supply voltage is less than 19 V or more than 30 V, the control valve is switched off and the valve is locked.
The red LED lights up constantly to indicate undervoltage or flashes to indicate overvoltage.

INSTALLATION
GB
DP-IM14156-5
1) The valve must only be supplied with 24V DC at a tolerance of +15%/-10% and a max. ripple of 10% (no supply via
diode bridge). Overvoltage or a ripple rate exceeding these tolerances can damage the electronics.
2) The max. current at the digital output is 200 mA/4.8W (PNP output). The output is protected against short circuit and
overload.
3) If a relay (inductive load) is connected to the digital output, a freewheel diode or a varistor must be used.
4) A shielded cable must be used for protection against interference and EMC.
5) The valve body must be grounded with the earthing terminal PE (dia. M4)
2. ELECTRICAL CONNECTION
CONNECTOR PINNING / CABLE WIRING
View on soldered side of female connector
Pin Description 5-wire cable 6-wire cable
1 24V voltage supply brown brown
2 Analog setpoint input white white
3 Supply ground blue green
Analog ground ❉yellow
4 Analog output (feedback)
(optional: analog input)
black pink
5 Digital output (optional: digital input to acti-
vate the autotune function)
grey grey
Body EMC shield shield shield
❉ A 6-wire cable with separate analog ground is used for cable lengths over 2 m to set off the voltage drop for
the setpoint.
5-pin M12 female connector
(view on soldered side)
250 Ohm at
current setpoint
Valve
M12 connector
+24V supply voltage
Supply voltage GND
Setpoint GND
(only for 6-wire cable)
Setpoint
0-10V
(or 0-20 / 4-20mA)
Feedback
0-10V
(or 0-20 / 4-20mA)
Control
Analog output:
Only at current output:
max. 500 ohm
Digital output: PNP when setpoint is reached
(setpoint=feedback)
Inductive
load
M4 connection on valve body
Connector housing
Shield
=200mA max./4.8W
2
14
3
5

INSTALLATION
GB
DP-IM14156-6
4. FACTORY SETTINGS
- Setpoint offset: 0 l/min flow rate at a setpoint of 0 Volt or 0/4 mA.
- Span: 500 l/min at a setpoint of 10 V / 20 mA.
- Minimum hysteresis.
- The control parameters, setpoint offset, setpoint span and window size of the digital output are factory-pro-
grammed.
Parameter set: factory settings
Setpoint offset: 0 %
Setpoint span: 100 %
Setpoint ramp: no ramp
Shut-off: ON; the flow rate is 0 at a setpoint below 0.5%
Controller structure: PID
Proportional gain: 0,1
Integration time: 0.2 sec
Derivation time: 0 msec
Window size: 5 %
5. FIELD-PROGRAMMABLE SETTINGS
DISPLAY
The actual flow rate is displayed in Nl/min during normal operation.
Hnd indicates that the Manual mode has been selected.
PUSHBUTTONS
To enter the Manual mode, press and hold both pushbuttons simultaneously and power off and power up again.
"Hnd" appears in the display.
Use the UP button to increase the flow rate and the DOWN button to decrease it. The actual flow rate is displayed.
Quick presses on the buttons allow you to make slight changes in the flow rate.
Longer presses allow you to make larger changes in the flow rate.
Press both pushbuttons simultaneously to exit the "Manual mode" and return to the "Regular mode". Pressing the UP or
DOWN button in "Regular mode" causes the display to blink and show the setpoint in %. Press the UP or DOWN button
again to display the actual flow rate.
3. PNEUMATIC CONNECTION
The air flow is from port 1 in the direction of the arrow.
Inch screw connections (pipe threads) must be used.
Each screw connections must be lined with a fitting synthetic sealing disc.
Do not use Teflon sealing tape or hemp as they may get inside the valve and damage it.
The diameter of the pneumatic lines must be adjusted to the nominal diameter of the valve. The diameter of outlet
line (2) must be larger or equal to that of inlet line (1).
The supply pressure must not exceed 8 bar.
OutletPressure supply

INSTALLATION
GB
DP-IM14156-7
5. FIELD-PROGRAMMABLE SETTINGS (cont'd)
AUTOTUNE
AUTOTUNE determines the forward current the proportional valve needs to open. This control parameter, called forward
offset, is permanently stored.
AUTOTUNE can be activated in the three following ways:
1. Press and hold the AUTOTUNE button, switch the supply voltage off and on again, and release the AUTOTUNE but-
ton.
2. Over the ASCO-FlowCom operating software.
3. If the appropriate option has been selected over the operating software, AUTOTUNE can be activated over the digital
input (M12, Pin 5).
After having determined the forward offset, the device will automatically go into Regular mode.
6. TECHNICAL CHARACTERISTICS
CONSTRUCTION INSTALLATION
Direct operated poppet valve
Body: Aluminium
Internal parts: Aluminium, brass, stainless steel
Seals: NBR
Assembly position: any (solenoid upright preferred)
6.1 Fluid characteristics
FLUID : Air or nitrogen (N2), filtered at 50 µm, without condensate, lubricated or not
MAX. AIR PRESSURE (MAP) : 8 bar
BAND OF REGULATION (PMR) : 20 - 500 l/min ANR (up to max. 6 bar outlet pressure), consult us for other
ranges)
TEMPERATURE FLUID : 0° C to +50° C
AMBIENT : 0° C to +40° C
SETPOINT - ANALOG : 0 - 10 V (100 kΩ), 0/4 to 20 mA (resistance 250 Ω)
FEEDBACK - ANALOG : 0 - 10 V, 0/4 to 20 mA (max. load 500 Ω)
FLOW ACCURACY
HYSTERESIS : ± 3%
LINEARITY : ± 3%
REPEATABILITY : ± 1,5%
CALIBRATION CONDITIONS
AMBIENT TEMPERATURE : 22,5°C ±2,5°C
FLUID : Air
DYNAMIC PERFORMANCE
RESPONSE TIME : < 200 ms
OTHER FEATURES : Auto-tune, error display by 3 LEDs
6.2 Electrical characteristics
Nominal diameter
DN Voltage * Max.
power
Max.
current
Insulation
class
Degree of
protection Electrical connection
(mm) (W) (mA)
6 24 V =
+/-10%
30 1.250 H IP65
- 5 pin M12 connector
- USB connection with 4 pin
M12 connector
* Max. ripple: 10 %

INSTALLATION
GB
DP-IM14156-8
7. ACCESSORIES
Description CODES
FLOWTRONIC D software "ASCO-FlowCom-Light" - CD-ROM 881 00 895
FLOWTRONIC D software "ASCO-FlowCom-Expert" - CD-ROM 881 00 896
G 1/2" adapter 833-943470
G 3/8" adapter 833-943471
USB cable for connection of FLOWTRONICD to PC 881 00 897
Straight M12 female connector, 5 pins, with screw terminals 881 00 256
Right-angle M12 female connector, 5 pins, with screw terminals 881 00 725
Supply cable 2 m, 5x0,25 mm², straight connector 881 00 726
Supply cable 2 m, 5x0,25 mm², right-angle connector 881 00 727
Supply cable 5 m, 6x0,56 mm², straight connector 881 00 728
Supply cable 5 m, 6x0,56 mm², right-angle connector 881 00 729
Supply cable 10 m, 6x0,56 mm², straight connector 881 00 730
Supply cable 10 m, 6x0,56 mm², right-angle connector 881 00 731
8 MAINTENANCE AND CARE
No special maintenance or care required.
9. DIMENSIONS AND WEIGHT
Weight: 0,85 kg
ASCO/JOUCOMATIC reserves the right to alter the availability, design and specifications without notice.
* (optional)
G1/2" adapter (833-943470)
or G3/8" adapter (833-943471)
M12x1 USB connection
M4 for earth screw
M12x1 connector
Mounting with
4xM4 screws from top
or 4xM5 from bottom
* (optional)
G1/2" adapter (833-943470)
or G3/8" adapter (833-943471)