Assa Abloy Corbin Russwin ED4000 Series User manual

FM209 10/18
Installation Instructions
Copyright © 2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Available on the following devices:
Rim
Mortise
SecureBolt
Concealed Vertical Rod
*Surface Vertical Rod
*Rod Guards Required (made by other manufacturers)
Exit Device
Delayed Egress
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.

2
Delayed Egress
Installation Instructions
Exit Device
FM209 10/18
Copyright © 2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
1
3
2
4
TOC Table of Contents
Panic and Fire Rated Devices ...................................3
End Cover and P.C. Board Assembly...............................4
Installation of End Cover Assembly to Device ........................5
Device Mounting ............................................6
Wiring Layout: Input/Output Wiring Descriptions ......................7
ElectroLynx Connector System for All Electrical Installation ..............8
Installing Delayed Egress Exit Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
M93 Monitor - Trim Actuated Single Pole Double Throw (SPDT) Switch ..... 10
Non-ElectroLynx Door Prep.................................... 11
Wiring Diagram - Single Door Exit Only ........................... 12
Wiring Diagram - Single Door With Remote Inputs & Monitoring Outputs .... 13
Wiring Diagram - Single Door Exit Only ........................... 14
Wiring Diagram - Single Door With Remote Inputs & Monitoring Outputs .... 15
Wiring Diagram - Mechanical Trim Entry with External Door Position Switch .. 16
Operating Instructions ....................................... 17
Additional Options.......................................... 18
Troubleshooting ........................................... 19
5
6
7
8
9
10
11
12
13
14
15
16
17

3
Delayed Egress
Exit Device
Installation Instructions
FM209 10/18
Copyright © 2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
1 Panic and Fire Rated Devices
1. Check device for shipping damage prior to installation and make sure all parts are on hand.
2. Identify options provided with device.
3. Identify model, type and hand of trim if applicable (see exit device and trim instructions for reversing
hands).
4. Contact hardware supplier if device is damaged or missing parts.
A. Checklist
B. Required Components (Numbered list correlates with numbers in Figure 1)
C. Optional Components (Numbered list correlates with numbers in Figure 1)
1. Delayed Egress Exit Device
2. 24VDC UL Listed Regulated and Filtered Power Supply with Fire Alarm Interface (recommend
Securitron BPS 24-1 or 24-2 (UL294 Listed), depending on requirements). Power supply is NOT to
be used in UL603 Burglar Alarm System.
3. Power transfer UL or Ulc listed (2-10 wire depending on system)-Securitron (EPT) or equivalent.
4. Sign (MUST BE INSTALLED ON DOOR ABOVE DEVICE).
NOTE: The delayed egress system is to be installed in accordance with NFPA 101.
5. Remote Annunciator
6. Door Position Switch (DPS)
7. Standard Trim
8. Electrified Trim
9. Device and Trim Cylinder
D. Electrical Specifications*
Input Voltage 24VDC (+/-10%)
Wire Size:
18 AWG Min (up to 100')
Signal or Control 22AWG Min
Power Consumption:
Standard Device - 500mA
Device with Electric Trim - 883mA
*Follow Local Electrical Codes for Wiring.
NOTE: Components shown do not reflect all possible applications.
Consult manufacturer for special applications.
Figure 1
6.
4.
PUSH UNTIL ALARM
SOUNDS. DOOR CAN BE
OPENED IN 15 SECONDS.
3.
5.
1.
8.
7.
9.
115 VAC
800 mA
60 Hz
Fire
Alarm
Circuit
Req’d
Or
2.

4
Delayed Egress
Installation Instructions
Exit Device
FM209 10/18
Copyright © 2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
2 End Cover and P.C. Board Assembly
NOTES: • Factory keyed orders will be
shipped assembled.
• Prior to end cover assembly, device must
be cut to proper length to prevent damage to
circuit board. 36" Device cannot be field cut. A
maximum of 6" can be cut from a 48" device.
1. Slide circuit board assembly into end cover.
Front of assembly must be pulled away from
cover to prevent damage to LED indicator
light. Housing assembly is in correct position
when LED can be inserted in lens cover on
end cover. (Figure 2)
2. Insert cylinder (mortise and collar) into end
cover with keyway horizontal and toward
closest end of end cover.
Activator Legs
Arming Switch Activator
Circuit Board End Cover
To Power
Transfer
To Device
Connections
Rear Cover End Cap
Cylinder Collar
(Order separately
when required)
1000-118-A02
(Order Separately)
End Cover
Ta bs
Lens Cover
Cylinder Nut
Activator
Legs
Arming Switch Activator
ORDER SEPARATELY
1-1/2"
(38)mm
Dia.
Collar
Typical Mortise Cylinder
1000-118-A02 A02 Cam
1-1/8"
(29)mm .733"
(19)
mm
Cylinders and Collars
• Use standard 1-1/8" mortise cylinder
with A02 cam. Corbin Russwin #1000-
118-A02 collar is not required.
• Use Corbin Russwin collar 270F15 for
optional 1-1/4" long cylinder.
• Use Corbin Russwin collar 654F07 for
optional 1-1/2" long cylinder.
Circuit Board Assembly
Indicator Light (LED)
1-1/8" (29mm) Mortise Cylinder
Figure 2
3. Slide arming switch activator over cylinder
so activator legs are on each side of switch.
4. Secure parts in place with cylinder nut. Be
certain flange on cylinder nut inserts into
arming switch activator to allow rotation of
activator.
5. Verify assembly by rotating key counter-
clockwise and clockwise. Key should move
freely and arming switch should trip for
both rotation directions. If key does not
rotate freely, verify cylinder nut is in correct
orientation. If arming switch does not trip,
activator legs on arming switch activator
can be bent to reduce or increase rotational
travel.

5
Delayed Egress
Exit Device
Installation Instructions
FM209 10/18
Copyright © 2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3 Installation of End Cover Assembly to Device
1. Turn end cover assembly over to circuit board
side.
2. Nuisance delay setting is factory preset for
three (3) seconds. If immediate initiation of
alarm sequence is desired when pushpad is
pressed, remove jumper J5. (Figure 3)
3. Reset delay setting is factory set for ten (10)
seconds. Remove jumper J8 for 20-second
reset.
Exit Device
To PowerTransfer
OptionalWires
Device Lock Assembly Harness
Connector J1
Plugs into device
Connector J2
To PowerTransf
er
Circuit Board
End Cover
J8
J5
Place connector
and excess wire
in this area.
J1
Connector
To PowerTransfer
Device End View
Optional M91, M93
or Safe/Secure wire
(refer to wiring
diagram for wiring).
Figure 3
4. Slide end cover assembly into device,
making sure not to pinch or crimp wires.
5. Connect device lock assembly harness to
connector J1. Place wire connectors and
excess wire between end cover and P.C.
board. (Figure 3, Device End View)
6. Check all connections before proceeding.
7. Proceed to device mounting (see packed
instructions).

6
Delayed Egress
Installation Instructions
Exit Device
FM209 10/18
Copyright © 2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
4 Device Mounting
1. Refer to installation instructions included with
device and trim for complete door and frame
preparations. Refer to template #T30890 for
wire access hole location.
2. Feed wires from power transfer through wire
access hole in door. (Figure 4)
3. When required, mount outside trim to door (see
trim installation instructions).
4. Mount device to door (see device installation
instructions).
LHR Installation Shown
End Clamp
PowerTransfer
Hinge
End Cover
Installed
Wire Nuts Included
(Recommended for use with
Transfer Hinges)
1. Strip Wire 1/2"
2. Tw istWire
3. Insert Wire
4. Tighten
Wire Access
1" (25mm) dia. hole on
same centerline as
device. Inside face only.
Connector J2
Disconnect for Wiring
to Power Transfer
5. Do not install end cap until device has
been wired and tested for operation
(Additional Options, Section 16).
6. Check mechanical operation and proceed
to wiring diagrams (Sections 10 through14).
NOTE: Wire nuts can be inserted into wire
access hole after making connections.
Quick disconnect can be used without
removing wire nuts.
Figure 4

7
Delayed Egress
Exit Device
Installation Instructions
FM209 10/18
Copyright © 2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
5 Wiring Layout: Input/Output Wiring Descriptions
Pin Number Input/Output Wire Color Description Pin Number
1 Input Black 24VDC Power Supply (-Circuit Ground) 1
2 Input Red 24VDC Power Supply (+Positive) 2
3 Input Brown
Remote Reset Input - Momentary input from
key switch, pushbutton, etc. Will release device
for 20 seconds for egress or ingress and also
reset device when in bypass or alarmed state.
7
4 Input Yellow
Remote Bypass Input - Momentary input from
key switch, pushbutton, etc. Will maintain device
in an unlocked state for normal device operation.
Device must be rearmed by resetting from
remote reset on device.
8
5Output Orange
Alarm Relay Output - Normally open contact
that changes to normally closed when device
alarm cycle has been activated.
5
6Output Blue
Alarm Relay Output - Normally closed contact
that changes to normally open when device
alarm cycle has been activated.
6
7Output Green
Secure Relay Output - Normally closed contact
that changes to normally open when device has
released.
4
8 Output White
Secure Relay Output - Normally open contact
that changes to normally closed when device
has released.
3
J2 Connector
(Figure 5)
ElectroLynx
Connector
NOTE:
• Pins 5-8 are negative (-) outputs. Use with LEDs and audibles (horns, sirens, etc.).
See wiring diagrams (Sections 9 through 14) for details.
• Cap all unused wires with enclosed wire nuts.
Old Board
New Board
J2
Connector
J1
Connector
J2
Connector
J1
Connector
To Device; Factory Wired
To Device; Factory Wired
Black
Red
White
Blue
Brown
Orange
Ye llow
Violet
Negative
Positive
Remote Reset
Remote Bypass
Secure Relay Output (NO)
Secure Relay Output (NC)
Alarm Relay Output (NO)
Alarm Relay Output (NC)
Black
Red
Brown
Ye llow
Orange
Blue
Green
White
Negative
Positive
Remote Reset
Remote Bypass
Alarm Relay Output (NO)
Alarm Relay Output (NC)
Secure Relay Output (NC)
Secure Relay Output (NO)
Figure 5

8
Delayed Egress
Installation Instructions
Exit Device
FM209 10/18
Copyright © 2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
6 ElectroLynx Connector System for All Electrical Installation
1. Mount exit device per instruction sheet provided.
2. Plug exit device connector into raceway connector in door. Feed through 1" (25mm) hole in door.
Install rail mounting end clamp bracket with two (2) screws supplied. Install end cap.
3. Plug raceway connector from edge of door into electric hinge connector and feed wires back
through door prep. Mount electric hinge to door.
A. If wiring now, wire frame side wires, to wires on pigtail harness, on hinge as required by using
connectors allowed by local code. Plug pigtail harness connector into electric hinge connector.
Feed harness through frame prep and mount electric hinge.
B. If wiring later, plug pigtail harness connector into electric hinge connector. Feed harness through
frame prep and mount electric hinge.
Installation Notes:
1. Wiring to pigtail harness is per facility wiring requirement.
2. For an ElectroLynx system, go to function or monitor page(s) with your device.
3. Combinations of certain monitors can be used in each device. These instructions detail installation
of each monitor separately.
ElectroLynx Connector System Notes:
System is designed to be installation friendly, with plug connectors from electric hinge through door
to device. The only wiring required is loose wires on pigtail harness assembly on frame side of electric
hinge (included with QC Hinge). Combinations of certain switches and monitors can be used.
The plug and receptacle connectors are designed to mate and lock together. Plug connectors into each
other with locking mechanism aligned. Do NOT force connectors together any other way.

9
Delayed Egress
Exit Device
Installation Instructions
FM209 10/18
Copyright © 2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
8642
7531
Red +
Black -
White (NO Sec)
Green (NC Sec)
Orange (NO Alarm)
Blue (NC Alarm)
Brown (Remote Reset)
Ye llow (Remote Bypass)
8642
7531
Red + 2
Black - 1
White (NO Sec) 3
Green (NC Sec) 4
Orange (NO Alarm) 5
Blue (NC Alarm) 6
Brown (Remote Reset) 7
Ye llow (Remote Bypass) 8
Pigtail Harness
with 8-Pin Connector
(Provided with exit device)
Electric Hinge
with 8-Pin Connectors
Exit Device Connector
1
4
Raceway Harness with
8 & 4-Pin Connectors
(4-pin connectors are
not shown and are not
used)
2
3
Note: Typical raceway location
is shown.Other locations may
exist depending on door type.
7 Installing Delayed Egress Exit Device
Figure 6
Refer to Figure 6 for delayed egress exit device installation wiring.
NOTE: For ElectroLynx Hinge Connector System: Follow Section 6 wiring instructions.
For non-ElectroLynx door:
Remove connector at end of exit device and connect to incoming wires from power source using
wire nuts, butt splices, etc. See Section 9 for hole locations and sizes.

10
Delayed Egress
Installation Instructions
Exit Device
FM209 10/18
Copyright © 2018, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
8 M93 Monitor - Trim Actuated Single Pole Double Throw (SPDT) Switch
Figure 7
Refer to Figure 7 for M93 Monitor - Trim Actuated SPDT Switch wiring.
NOTE:
• Switch contact rating: 5A @28VDC.
• Wire must be protected from abrasion.
• For use with Class II circuits only.
• For ElectroLynx Hinge Connector System: Follow Section 6 wiring instructions.
• For non-ElectroLynx door:
Remove connector at end of exit device and connect to incoming wires from power source
using wire nuts, butt splices, etc. See Section 8 for hole locations and sizes.
12 10
11 9
Gray
Pink
Ta n
8642
7531
Pigtail Harness
with 8-Pin Connector
(Provided with exit device)
Exit Device with
4 & 8-Pin Connectors
1
Raceway Harness with
8 & 4-Pin Connectors
(4-pin connectors are
not shown but are used)
2
3
Note: Typical raceway location
is shown.Other locations may
exist depending on door type.
D Function with M93 Monitor Exit
Device with 4-Pin Connector
Pigtail Harness
with 8-Pin Connector
(Wire colors have changed
for M93 monitor only)
Gray (C),10
Pink (NO), 11
Tan (NC), 12
Pigtail Harness
with 4-Pin Connector
(F
or M93 monitor in combination
with other monitors or functions)
12 10
11 9
4
See Section 6 for
Wire Layout
See Section 6 for
Wire Layout