Assa Abloy Norton 5630 Series Quick guide

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
1
ASSA ABLOY
5630 Series
Power Operator
Installation and Instruction Manual
• Flat blade screwdriver (potentiometer & terminal size)
• Screwdriver (Phillips size 2)
• Tape ruler
• Power drill
• Center punch
• Wire stripper
• #7 drill 1/4-20 tap (metal frame install)
Tools required:
Use screw pack and hardware provided to mount operator.
ETL certified; conforms to ANSI/UL standard
325 for automatic closing doors.
WARNING: To reduce the risk of injury to person,
use this operator only with: Pedestrian Swing doors.
Item No. Description
1 Motor (5600M)
2 Cover (5600COV)
3 Control Inverter (5600IN)
4 Power Supply 24VDC (5600PS)
5 3/16 Replacement Motor Key (5600KEY)
1
5
3
4
2
A
SSA
A
BL
OY
6
6 Rod & Shoe Assy (7701-11A)

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
2
WARNING: Make sure that (120V, 60Hz) input power is turned off at facility’s main circuit breaker before
General Information
proceeding with installation. Do not remove arm for installation.
Operation:
Your Low Energy Operator can be configured in three variations to meet the standards:
1. Push plates, Wave-to-open switches, etc. are available to activate the operator.
2. Push & Go can be enabled. In this mode, your door is pushed (or pulled) 5° manually, and then
automatically opens to full open position.
3. Door can be used as a manual door (Door Closer Mode). The door will work and act like a
standard door closer, with power, when pushed or pulled open manually. Push plates still active.
If desired, overhead presence devices can be provided for an extra level of protection. Consult local authority
having jurisdiction. These are not required by current ANSI/BHMA A156.19 standards.
Opening:
When an opening signal is received by the control unit, the door opens to the fully open position. The open
position is held by the motor. If the door is obstructed while opening, the door will stop; the operator will
sense obstruction and the door will close.
Note: Door must be visible by person operating activation switch(es). Auxiliary door stop (by others) required.
Closing:
When the hold open time has elapsed, the operator will close the door automatically, using the motor. The
door will slow to low speed at latch before it reaches the fully closed position. The door is kept closed by low
power. If the door is obstructed while closing, the door will stop; the operator will sense obstruction, stop and
stall. If obstructed more than two minutes, the unit will turn off. To reset, manually close the door, cycle power
and turn switch on. Activate push plates to test operation.
!

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
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Technical Data
Notes: Input connections - torque to 4.8 in/lbs (.55nm)
Permanent wiring is to be employed as required by local codes.
Activation devices: push plates, access control, mats, touchless wall switches, etc.
Maximum wire size is:
12AWG at terminals HOT and COM (120VAC; 60Hz) on “T1” Power Input Terminal.
14AWG at terminals 1 thru 4 on Accessory Terminal .
120VAC, 60Hz
.6 amps
24 V DC, max. 1.1 Amp.
32-36" (81-91cm)
100-150 lb. (45-68 kg)
Input power:
Power consumption:
Power supply:
Door width*:
Door weight:
Door opening angle:
Push arm: up to - 110°, with reveal 1-1/4" - 5"
(32 - 127 mm)
Hold open time: 0-30 seconds (A.D.A. 5 seconds min.)
5 amps
Circuit breaker:
*Interior Doors Only
Door Prep
Notes:
• All dimensions are given in inches.
• Thickness recommended for reinforcements in hollow metal doors and frames
is charted at the left of this page.
• Do not scale drawing.
• This template information based upon use of 5" maximum width butt hinges.
• Maximum frame reveal is 4" for this application.
• Before beginning the installation, verify that the door frame is properly
reinforced and is well anchored in the wall.
• Unreinforced hollow metal frames and aluminum frames should be prepared
and fitted with 1/4-20 blind rivet nuts, furnished by others.
• Concealed electrical conduit and concealed switch or sensor wires should be
pulled to the frame before proceeding.
Hollow Metal Door Frame Reinforcing
Frame
Material
12 Ga.
.1046
(2.66)
14 Ga.
.0747
(1.90)
16 Ga.
.0598
(1.52)
18 Ga.
.0478
(1.21)
12 Ga.
.1046
(2.66)
10 Ga.
.1343
(3.41)
10 Ga.
.1343
(3.41)
8 Ga.
.1644
(4.18)
18 Ga.
.0478
(1.21)
12 Ga.
.1046
(2.66)
12 Ga.
.1046
(2.66)
10 Ga.
.1343
(3.41)
Reinforcing
Recommended Min. Required
1/8"
(3)
Door
Frame
Templating is based on 1/8" gap between door and frame.
Standard
Optional
Preparation for Fasteners Figure 1
Door or Frame
Fasteners Drill-Sizes
Self-Drilling Screw Wood
(see Note) 3/16” (4.30 mm)
1/4” - 20 machine screw Metal Drill: #7 (0.201” dia.)
Tap: 1/4” - 20
Sleeve nuts and bolts
Hollow
Metal
9/32” (7 mm) through;
3/8” (9.5 mm) door face
opposite to closer
Aluminum
or Wood 3/8” (9.5 mm) through
Aluminum
or Metal No drill required Note: Wood doors/frames.
Pilot hole must be
drilled when using
Self-Drilling Screws.
Always consult door/frame manufacturer
for fastener compatibility with the material
of their door/frame.

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
4
Frame Soffit
Frame Rabbet
Hinge or Pivot
2x 1-3/16”
4x 15/16”
2”
2-1/2”
6-5/8” 4-3/4” 4-1/8”
1/2”
Operator Mounting
WARNING
DO NOT REMOVE
ARM FROM OPERATOR!
!
WARNING
ARM MUST CLEAR
FRAME SOFFIT.
!
1
Left hand door illustrated.
1. Using template, locate and prepare holes in the
frame.
2. Drill #7 and tap 1/4-20 Machine Screws or Self
Drilling Screws (6 places).
Attach Operator
2
Attach operator to frame using supplied screws.
See page 11
for removable
template.
6x 1/4-20 Machine Screws or
Self Drilling Screws
See Note 2 and Page 3 Figure 1

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
5
Determine Hand of Door
2 - ON = Push & Go
OFF = Door Closer
Mode
1 - Door Mounting
ON = RH
OFF = LH
Attach Arm to Door
3
4
Right Hand Left Hand
Magnets are used to signal the unit at closed and
fully open positions.
• With door in the closed position, slide Close
Position Magnet so it aligns directly with the
sensor.
• With door in the open position, slide Open Position
Magnet so it aligns directly with the sensor.
Note: Magnets must be adjusted to meet specific
application needs. Latch and backcheck positions
depend on magnet positions.
Adjustment of Closed and Open Position
5
A
A
Open Position
Magnet
Close Position Magnet
Sensor
Using template on page 11, locate and attach
arm to door using supplied screws.

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
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See wiring diagram examples on
pages 8-10.
6Activation Connection
C
Terminal Description
HOT
COM Common power lead (Neutral)
Hot power lead (120VAC, 60Hz)
Input Wiring Instructions
Grounding
7
!
WARNING
UNIT WILL NOT FUNCTION
CORRECTLY WITHOUT PROPER
GROUNDING
GROUND WIRE MUST BE
SECURED TO BACKPLATE UNDER
HEAD OF (GREEN) GROUND
SCREW LABELED “GND”.
C
Power Connection
8
D
24
23
22
25
HOT
COM
Breaker
Switch
1
2
3
4
5
6
Signal input
Signal common
Relay output (K2)
Relay output (K1)
24 VDC (+)
24 VDC (-)
B
D
F
B
F24VDC
Power
Supply for
Powered
Accessories
Arm removed from view
for clarity.

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
7
L2
115Y
L1
115/230VAC IN
MOTOR OUT
L2
230Y
U
V
W
STATUS LEDS
PUSH PULL
SW501
ON
H/O TQ
H/O TM
OBSTR
SENS
P1
M/DLY
P2
12
16
COM
SNS
COM
PB
K1
K2
11
JMP503
NC
NO
TB501
E
1. Align Close Position Magnet with sensor.
2. Turn power on at the Unit On/Off Switch
located on the end cap.
3. Turn Breaker Switch to "Reset" (Breaker
Switch shown in step 8). Red LED in
breaker should be on and circuit board
LEDs should illuminate.
Inverter Control Board Adjustments:
Based on function adjustment desired, use
table below to determine which POT is to
be adjusted.
Required: Magnets must be adjusted for
specific application.
WARNING
ELECTRIC SHOCK RISK!
(Adjustments made in the shaded
area should be performed by
Authorized Factory Personnel.)
POT FUNCTIONDESCRIPTION
OBSTR SENS Obstruction Detection on Open CW - Increase
CCW - Decrease
M/DLY Motor Delay on Opening CW - Increase
CCW - Decrease
P1 Sweep Closing Force (90° - 20°) CW - Increase
CCW - Decrease
H/O TM Hold Open Time (5 - 30 Seconds) CW - Increase
CCW - Decrease
P2 Latch Force (20° - 0°) CW - Increase
CCW - Decrease
H/O TQ Motor Torque at Hold Open
Backcheck Position
CW - Increase
CCW - Decrease
E
Power-On Procedures
9
Control Set-Up
10
ADJUSTMENT TABLE
Signage
11
Affix "Caution" Labels on both sides
of the door. Labels should be
centered across the width of the door
and 50" from the floor.
Center
50"
Open Position
Magnet
Close Position Magnet
Sensor

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
8
Standard Function with Switches
Notes:
1. Power input to Door Operator Unit is at
“T1” Power Input Terminal (not shown)
120VAC 60Hz.
Wall Switch, Card Reader,
Key Switch, etc.
Normally Open Momentary
dry contacts
Wall Switch, Card Reader,
Key Switch, etc.
Normally Open Momentary
dry contacts
Operation:
Doors are normally closed.
Activating either switch will open both doors.
Door will close after hold open time delay has
elapsed.
Door 1
Optional Door 2
Wave to Open Switch Wiring
Operation:
Door is normally closed.
Activating Wave to Open Switch will open
the door.
The door will close after hold open delay
elapses.
Notes:
1. Power input to Door Operator Unit is at
“T1” Power Input Terminal (not shown)
120VAC 60Hz.
2. Wave to Open Switch can be ordered
separately or as a kit.
1
2
3
4
5
6
Signal input
Signal common
Relay output (K2)
Relay output (K1)
24 VDC (+)
24 VDC (-)
Wave to Open Switch
(back side)
1
2
3
4
5
6
Signal input
Signal common
Relay output (K2)
Relay output (K1)
24 VDC (+)
24 VDC (-)
1
2
3
4
5
6
Signal input
Signal common
Relay output (K2)
Relay output (K1)
24 VDC (+)
24 VDC (-)

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
9
Fail Secure / Fail Safe Electric Strike Wiring
Operation:
Door is normally closed and latched.
Activating switch will unlock the electric strike and the door will automatically
open. Door will close after hold open time delay has elapsed.
• For Fail Secure Strike
The door will remain locked during power failure.
• For Fail Safe Strike
The door will unlock during power failure.
JMP503
NC
NO
Radio Frequency Function Option
Notes:
1. Power input to Door Operator Unit is at
“T1” Power Input Terminal (not shown)
120VAC 60Hz.
2. Radio Frequency Feature can be
purchased as a separate kit and
installed as pictured below.
Operation:
Door is normally closed.
Activating wireless switch or hand held
wireless transmitter will open the door.
Door will close after hold open delay elapses. Optional Door 2
Door 1
12345
433MHz Receiver
(Mounted on Operator)
Wiring for Momentary
Hold Open Function
1
2
3
4
5
6
Signal input
Signal common
Relay output (K2)
Relay output (K1)
24 VDC (+)
24 VDC (-)
1
2
3
4
5
6
Signal input
Signal common
Relay output (K2)
Relay output (K1)
24 VDC (+)
24 VDC (-)
Jumper Settings
Place jumper to upper position
for normally closed (Fail Safe)
operation or to lower position
for normally open (Fail Secure)
operation.
3-5 Jumper wire
22ga or larger
copper wire only
(not provided)
RF Receiver
Unit
DC Electric Strike
+
-
Wall Switch, Card Reader,
Key Switch, etc.
Normally Open Momentary
dry contacts
1
2
3
4
5
6
Signal input
Signal common
Relay output (K2)
Relay output (K1)
24 VDC (+)
24 VDC (-)

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
10
Fail Safe Electromagnetic Lock 24VDC Wiring
Notes:
1. Power input to Door Operator Unit is at “T1” Power
Input Terminal (not shown) 120VAC 60Hz.
2. Unit’s Relay Rating: 30VDC @ 1A or 125VAC @ .5A
Operation:
Door is normally closed and latched.
Activating switch will cut power to mag lock and the door will automatically
open. Door will close after hold open time delay has elapsed.
The door will unlock during power failure.
Jumper Settings
Place jumper to upper position
for normally closed operation.
JMP503
NC
NO
24VDC Electromagnetic Lock
(Fail Safe)
+
-
Wall Switch, Card Reader,
Key Switch, etc.
Normally Open Momentary
dry contacts
1
2
3
4
5
6
Signal input
Signal common
Relay output (K2)
Relay output (K1)
24 VDC (+)
24 VDC (-)
3-5 Jumper wire
22ga or larger
copper wire only
(not provided)
Notes:
1. All switches, latches, and other accessaries should be
connected according to standard wiring instructions.
2. Recommend RF kit #573 for use with Executive
Feature.
Executive Feature
Operation:
Door is normally closed and latched.
Activating switch will open the door and the door will stay open
until the button is depressed again, then the door will close
and latch. Jumper Settings
WITH POWER DISCONNECTED, Place jumper on
pins 1 and 2 to activate the Executive Feature program.
L2
115Y
L1
115/230VAC IN
MOTOR OUT
L2
230Y
U
V
W
STATUS LEDS
PUSH PULL
SW501
ON
H/O TQ
H/O TM
OBSTR
SENS
P1
M/DLY
P2
12
16
COM
SNS
COM
PB
K1
K2
11
JMP503
NC
NO
TB501
F
F
Normal
operation
Executive
operation
J502
J502
1 2 3 4
1 2 3 4

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
11
2x 1-1/4”
Frame Soffit
Frame Rabbet
1-3/4”
6x 1/4-20 Machine Screws or Self Drilling Screws
See Page 3 Figure 1
2x Ø7/8”
4-1/8”
1/2”
4-3/4”
2x 1-5/16”
1-1/8”
6-5/8”
2-1/2”
2”
14”
16-1/2”
Hinge or Pivot
2x 1-3/16”
4x 15/16”
2x 1/4-20 Machine Screws or Self Drilling Screws
See Page 3 Figure 1
Frame Soffit
Frame Rabbet
Hinge or Pivot
16-1/2”
2x 1-3/16”
4x 15/16” 2x 1-5/16”
1-1/8”
2x Ø7/8”
2”
2-1/2”
4”
6-5/8”
4-3/4” 4-1/8”
1/2”
6x 1/4-20 Machine Screws or Self Drilling Screws
See Page 3 Figure 1
2x 1-1/4”
1-3/4”
2x 1/4-20 Machine Screws or Self Drilling Screws
See Page 3 Figure 1
PUSH SIDE Right Hand Door Illustrated PUSH SIDE Left Hand Door Illustrated
WARNING
Arm must clear frame
soffit. Do Not Remove
Arm From Operator!
!

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
12
Troubleshooting
Fault Possible Reasons Why Remedies/Explanations
The door does not open
- the motor does not start
Control switch is set to OFF position
Electrical power is missing
Activation unit does not function
Circuit breaker is set to OFF position Reset the circuit breaker to the ON position
Jump activation input to verify
Check the electrical power switch
Change the setting of the ON/OFF switch
- the motor continues
to run
Motor is driving in wrong direction
Something jammed beneath the door
Arm has come loose
Flip Door Mounting Dip Switch to other direction
Remove object
Re-install arm and key
The door does not close
Closing power set too low
Arm has come loose
The door is binding or obstructed
Control switch is set to OFF position
Re-install arm and key
Inspect hinges and frame for wear or obstruction
Change the setting of the ON/OFF switch
Adjust P1 or P2 according to instructions on pg. 7
Maintenance (Service by Authorized Personnel Only):
Disconnect power before servicing.
Frequency of maintenance will depend on factors such as traffic, climate, etc. To make sure your
operator is working correctly you should periodically check wire connections, tightness of arm
connection and screws, and wear and tear on hinges/pivots. No serviceable user parts!
The door opens and
stays open when first
energized.
SW501 is set incorrectly Change the switch setting to the correct handing.
See instructions on page 5
The electric strike or
electromagnetic lock
does not work.
JMP503 is set incorrectly
Loose or shorted wire to strike or lock
See instructions on page 9 or 10
Inspect wires running from unit to latch device
Provide power to strike or electromagnetic lock from
another source.
Power from unit insufficient for strike
or electromagnetic lock

Copyright © 2013, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited.
ASSA ABLOY
80-9356-0005-020 (01-14)
13
For assistance, contact Norton Technical Product Support at 877-974-2255.
3000 Highway 74 East • Monroe, NC 28112
Tel: (877)- • Fax: [phone]-2255
www. no r to ndoorcontr ol s.com
ASSA ABLOY