Assa Abloy Corbin Russwin PED5200 User manual

Installation Instructions
Rim Exit Device for 10T, 55T, 42, & 42T Functions
WARNING
This product can expose you to
lead which is known to the state of
California to cause cancer and birth
defects or other reproductive harm.
For more information go to www.
P65warnings.ca.gov.
Attention Installer: Improper
installation may result in damage
to the product and void the factory
warranty.
WARNING
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved.
Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited.
PED5200 & PED5200 A Series
FM576 9/22

2
PED5200 & PED5200 A Series
Installation Instructions
Rim Exit Device for 10T, 55T, 42, & 42T Functions
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved.
Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited.
FM576 9/22
Screw Chart
SCREW
TOTAL QTY
SUPPLIED
WHERE USED
#10-24 X 3/4" FLAT HEAD
MACHINE SCREW
4
(4) CHASSIS
CORNER MOUNTING HOLES
(METAL DOOR)
#10 X 1-1/4" FLAT HEAD
WOOD SCREW
4
(4) CHASSIS
CORNER MOUNTING HOLES
(WOOD DOOR)
#10-24 X 3/4" ROUND HEAD
MACHINE SCREW
4
(2) REAR MOUNTING PLATE
(METAL DOOR)
(2) 649 STRIKE
INNER MOUNTING HOLES
#10 X 1-1/4" ROUND HEAD
WOOD SCREW
2
(2) REAR MOUNTING PLATE
(WOOD DOOR)
#10-24 X 3/4" OVAL HEAD
MACHINE SCREW
2
(2) 649 STRIKE
OUTER MOUNTING HOLES
(METAL FRAME)
#10 X 1-1/4" OVAL HEAD
WOOD SCREW
2
(2) 649 STRIKE
OUTER MOUNTING HOLES
(WOOD FRAME)
#8-32 X 7/16" FLAT HEAD
MACHINE SCREW
2
(2) CYLINDER SUPPORT
TO CHASSIS
(42 & 42T FUNCTIONS ONLY)
#8-32 X 1/4" SOCKET HEAD
SET SCREW
1
(1) CYLINDER SUPPORT
TO CYLINDER
(42 & 42T FUNCTIONS ONLY)
#8-32 X 5/16" W/ #6 OVAL HEAD
MACHINE SCREW
4
(2) CHASSIS COVER
FRAME SIDE
(2) END CAP
#8-32 X 5/8" W/ #6 OVAL HEAD
MACHINE SCREW
2(2) CHASSIS COVER
RAIL SIDE
1/4"-20 X 2-3/8" KNURLED FLAT HEAD
MACHINE SCREW
2
(2) EXIT TRIM
(IF USED)

3
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved.
Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited.
PED5200 & PED5200 A Series
Installation Instructions
Rim Exit Device for 10T, 55T, 42, & 42T Functions
FM576 9/22
Rail Cutting Guide (Provided)
Tools Needed
Support Block (Provided)
Before installation:
1. Install mullion, if used.
2. Fit and hang door.
3. Check the box’s label for the size of the exit device.
4. For wood doors, use wood screws and prep accordingly.
The surface of the door where the exit device is to be applied must be flush. Clear away any
raised projections to allow exit device to rest on the flat surface of the door. If shim kit is
required, contact your distributor.
Note: Please refer to trim and other installation instructions provided in the box.
DOOR HANDS DETERMINED FROM OUTSIDE OF DOOR
OR SECURED SIDE

4
PED5200 & PED5200 A Series
Installation Instructions
Rim Exit Device for 10T, 55T, 42, & 42T Functions
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved.
Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited.
FM576 9/22
Exploded View
End CapMounting Plate
Rail Assembly
Rim Cylinder
649 Strike
Chassis
Chassis Cover
Mortise Cylinder
Collar
Cylinder Dogging M52 Option
(Exploded View For Clarity)
Slide mounting rail
insert with cylinder
dogging M52 option
into mounting rail.
“Lock Down Key”
To operate: Depress pushrail; insert hex key,
and turn counter clockwise.
Attention:
Not available with Fire Rated Exit Devices.

5
PED5200 & PED5200 A Series
Installation Instructions
Rim Exit Device for 10T, 55T, 42, & 42T Functions
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved.
Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited.
FM576 9/22
Door
For 649 strike Dim. “A” = 2-1/4”
For 613 strike Dim. “A” = 1-3/4”
For 642 strike Dim. “A” = 1-1/2”
Vertical reference
line (℄of chassis)
“A”
Single Door (Non-Fire Rated)
DoorDoor
649 Strike
2-1/4”
Vertical reference
line (℄of chassis)
Double Door with 980 Mullion
Door
649 Strike
2-1/4”
Vertical reference
line (℄of chassis)
Single Door (12 - Fire Rated Exit Device)
DoorDoor
649 Strike
2-1/4”
Vertical reference
line (℄of chassis)
Double Door with 12-980 Mullion
1
Measure and mark chassis vertical centerline, rail
horizontal centerline, and horizontal reference line
(bottom chassis mounting holes).
Prepare Door
36-1/4" 39-5/8"
(PED5200 A
Fire Rated Exit Device)
(with CR900 A Series Mullion)
(with CR900 Series Mullion)

6
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved.
Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited.
PED5200 & PED5200 A Series
Installation Instructions
Rim Exit Device for 10T, 55T, 42, & 42T Functions
FM576 9/22
Extend rail horizontal centerline.
2 3
4
Align chassis template with reference lines. Tape
to door surface. Mark all holes and openings.
Drill and tap (4) #10-24 chassis mounting holes,
and cut out opening for chassis bell housing /
thumbpiece clearance (this side only).
5
Align trim template to outside of door. Tape to
door surface. Mark all holes and openings.

7
PED5200 & PED5200 A Series
Installation Instructions
Rim Exit Device for 10T, 55T, 42, & 42T Functions
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved.
Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited.
FM576 9/22
Drill thru-holes for trim mounting screws.
Cut out openings for lever spindle and cylinder, if
used (this side only).
67
89
Drill and tap (2) #10-24 tapped holes.
Extend rail horizontal centerline to frame.
Align strike on centerline, flush against door face,
and mark location of outer screw holes.
Install Strike

8
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved.
Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited.
PED5200 & PED5200 A Series
Installation Instructions
Rim Exit Device for 10T, 55T, 42, & 42T Functions
FM576 9/22
10
Attach chassis with (4) #10-24 flat head machine
screws. DO NOT FULLY TIGHTEN.
Attach strike with (2) #10-24 oval head machine
screws and lock washers.
Install Chassis
11

9
PED5200 & PED5200 A Series
Installation Instructions
Rim Exit Device for 10T, 55T, 42, & 42T Functions
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved.
Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited.
FM576 9/22
If the rail doesn’t need to be cut, continue to page 10, step 12.
If the rail must be cut, follow these steps on page 8 and 9:
Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.
Instructions will vary based on device type and options.
Do not cut closer than 1-5/8" from
the the front edge of the rail insert.
• Determine cut off dimension “X” by subtracting 2-7/8"
from dimension “Y”. Mark cut off point on mounting
rail. (See below.)
Vertical reference line (C of chassis)
L
2-7/8"
min.
For doors with stile rail, the stile must overlap by 5/16"min.
X
Y
A. Ensure there isn’t a gap between the insert
and the dogging slope, and the carrier is
flush with the mount.
B. Mark rail at the required cut length.
Insert
Dogging
slope Cut line
Mount
Carrier
Information for Cutting Rails
Rail Sizes Door Widths
Standard Minimum
32" 24"
36" 33"
42" 37"
48" 43"
W032
W042
W048
W036 (Std.)
Rail cutting guide

10
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Copyright © 2022, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved.
Reproduction in whole or in part without the express written permission of ASSA ABLOY Access
and Egress Hardware Group, Inc. is prohibited.
PED5200 & PED5200 A Series
Installation Instructions
Rim Exit Device for 10T, 55T, 42, & 42T Functions
FM576 9/22
CUT LINE
F. Using a hack saw with a new blade or a chop
saw with a metal cutting blade, cut the rail,
ensuring that the blade stays pressed against
the rail cutting guide.
G. Deburr and smooth all cut edges with a file.
D. Wrap the rail and insert in masking tape, as
shown.
E. Place the rail cutting guide over the masking tape and align it with the cut line. Clamp the cut guide to the rail
using a C-clamp.
C. Ensure plastic insert support is installed under the
cut line.
Cut line
Rail Cutting Guide
Rail cutting guide, continued.
Cut
line