Assa Abloy Norton PR1601BF User manual

Copyright © 2003, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2530-020 (05-14)1
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Installation InstructionsAn incorrectly installed or improperly adjusted door closer can cause property damage or personal injury. These instructions should be followed to avoid the possibility of misapplication or misadjustment.
CAUTION
CAUTION
Right Hand Door – RHLeft Hand Reverse – LHR Left Hand Door – LHRight Hand Reverse – RHR Right Hand Door – RHLeft Hand Reverse – LHR Left Hand Door – LHRight Hand Reverse – RHR Right Hand Door – RHLeft Hand Reverse – LHR Left Hand Door – LHRight Hand Reverse – RHR
Hinge Edgeof Door
Hinge Edgeof Door
Hinge Edgeof Door
Hinge Edgeof Door
Hinge Edge of Door
Hinge Edge of Door
Model Numbers Included:Parallel Rigid Arm Door Closers (PR)CloserPlus Door Closers (CLP)Additional Closer Options:- “H” indicates Hold-Open function for “PR” arms. Arms are handed- “T” indicates Thumbturn actuated Hold-Open control for “CLP” arms. Optional Accessories:- 1688 Drop plate- 2019L, 6890, 6891 Soffit Plate Accessories. NOTE: For special applications a separate door and frame preparation template is packed with these instructions. In those cases, use this instruction sheet for installation sequence and closer adjustments only.Standard Frame InstallationCloser mounts on opposite to hinge (push) side of door. Parallel Rigid Non Hold Open arm illustrated.See Pages 3 and 4Narrow Frame InstallationCloser mounts on opposite to hinge (push) side of door. CloserPlus arm illustrated. 6890 and 6891 accessories required for this application (supplied separately).See Pages 3 and 4Flush Partition InstallationCloser mounts on opposite to hinge (push) side of door. CloserPlus arm with Thumbturn Hold Open illustrated. 2019L accessory required for this application (supplied separately).See Pages 3 and 4Multi Size CloserPR1601/PR1601BFCLP1601/CLP1601BFSized CloserPR160XBCCLP160XBCNote: “X” is Sized Closer number designates power size of closer 2, 3, 4, 5, or 6.
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Copyright © 2003, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2530-020 (05-14)2
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Components 9/32” (7 mm);3/8” (9.5 mm) dia. x3/8” (9.5 mm) deep ondoor opposite to closerStandardOptionalThrough-bolts andgrommet-nutsAllPreparation for FastenersDoor or FrameFastenersDrill-SizesSelf-Drilling ScrewWood(see Note)3/16” (4.30 mm) 1/4” - 20 machine screwMetal Drill: #7 (0.201” dia.)Tap: 1/4” - 20 Sleeve nuts and boltsHollowMetal9/32” (7 mm) through;3/8” (9.5 mm) door faceopposite to closerAluminumor Wood3/8” (9.5 mm) throughAluminumor MetalNo drill required 1639 Pinion CapCLP Arm AssemblyStop onlyRiveted ElbowRemovable StopPR Hold Open Arm Assembly(Handed)Riveted ElbowFriction Hold Open NutCLP Arm Assemblywith ThumbturnHold-OpenRiveted ElbowRemovable StopThumbturn Hold OpenScrew PackCloserArmSecondary ArmMain ArmMain ArmScrewSoffitPlatePR Non-Hold Open Arm AssemblyRiveted ElbowArm OptionsCover OptionsOptionalAccessoriesFor Blade Stop6891 SpacerFor Frameor Blade Stop6890 BracketFor Flush Partition2019L Bracket2019S Block(provided)Power Adjustment Shaft(1/8 Hex Drive)(1601 & 1601BF Only)"BC" ValveCloser SizeStamp"L"Valve"S"Valve41600P CoverOptional1688 Plate

Copyright © 2003, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2530-020 (05-14)3
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Start (wrench) hereRotateInstall arm here(see below fordetails)Arm Mounting DetailSelect angle of opening and use dimensions shown on Page 4 and Dimension Chart below to locate 4 holes on stop side of door for closer body (or 4 holes on stop side of door for 1688 drop plate, only if required, see Page 5), and 5 holes on stop and/or rabbet for Soffit Plate (or 4 holes on face of transom for 2019L bracket). For applications not covered in these instructions, a separate template will be required.Prepare door and frame for fasteners. See “Preparation for Fasteners”, Page 2.1601 and 1601BF closers only: Set closer power for door size using Power Adjustment Chart below. Use 1/8” hex wrench supplied to adjust Power Adjustment Shaft ... 18 turns maximum. Turn nut CLOCKWISE to Increase, COUNTER-CLOCKWISE to Decrease power. See Page 6 for the illustration of this step.Mount 1688 Drop plate ... only if required (see Page 5).Install closer with “S” and “L” valves away from hinge edge of door. Note: If using cover, thread in screws before mounting closer. Leave enough gap between the head of the screw and the closer to slide the cover on.Install Main Arm: Close valves - ‘S’ and ‘L’, then turn pinion shaft more than 50° to permit proper alignment of arm mark with pinion flat - ‘L’ for Left hand door. ‘R’ for Right hand door. See “Main Arm Installation Instructions” below.Make closer adjustments (see page 6) before installing cover ... CAUTION: Do not back valves out of closer completely or a leak will result.Caution: Closer arm is under spring tension and may be difficult to rotate.Reopen valves by turning counter clockwise.With door closed, align soffit plate with mounting holes in frame. Fasten soffit plate to frame with oval head screws provided.... use spacer blocks 2019S or 6891, if required.If being used, slide the cover over the closer and secure the mounting screws after the closer has been mounted and adjusted.Installation Instructions
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Y
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Z
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Pinion FlatLeft Hand DoorTypical InstallationRight Hand DoorLeft HandRight HandPinion Flat“S” and “L”Power AdjustmentScrew(1601 & 1601BF only)BCValveStopBCValveStopStandardandNarrowFrameFlushPartition85°-90°10-3/8(264)8-3/8(213)9-3/8(238)10-1/2(267)8-3/8 (213)9-3/8(238)9-5/8(244)7-5/8(194)8-5/8(219)9-3/4(248)7-5/8 (194)8-5/8(219)9(229)7(178)8(203)9-1/8(232)7 (178)8(203)8-3/8(213)6-3/8(162)7-3/8(187)8-1/2(216)6-3/8 (162)7-3/8(187)PR1601/PR160XBCStandardandNarrow FrameFlushPartition in. (mm)in.(mm)in.(mm)in.(mm) in.(mm)in.(mm)Up to 85°90°-95°95°-100°100°-105°105°-110°110°-130°130°-180°6-1/8(156)4-1/8(105)5-1/8(130)6-1/4(159)4-1/8(105)5-1/8(130)11-1/8(283)9-1/8(232)10-1/8(257)11-1/4(286)9-1/8 (232)10-1/8(257)9-5/8(244)7-5/8(194)8-5/8(219)9-3/4(248)7-5/8(194)8-5/8(219)8-1/8(206)6-1/8(156)7-1/8(181)8-1/4(210)6-1/8(156)7-1/8(181)7-3/4(197)5-3/4(146)6-3/4(171)7-7/8(200)5-3/4(146)6-3/4(171)DimABCABCInstallation Dimensions ChartCLP1601/CLP160XBC in. (mm)in.(mm)in.(mm)in.(mm) in.(mm)in.(mm)ABCABCPower Adjustment ChartDOORINTEXTPARALLEL ARMINSTALLATIONMAXIMUM DOOR SIZE34”(0.85 m)36”(0.9 m)40”(1 m)44”(1.1 m)48”(1.2 m)*18 -360° TURNS MAXIMUM AVAILABLE (Door is shipped at mid range)*
o FULL 360TURNSOF POWER ADJUSTMENTSHAFT
NOTRECOMMENDEDUSE PR1601/CLP1601PR1601BF/CLP1601BFPR1601/CLP16012835295737104510141316INTEXT

Copyright © 2003, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2530-020 (05-14)4
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Standard FrameNarrow FrameFlush PartitionNotes:Do Not Scale Drawing.Left Hand Door Shown.Same dimensions apply for Right HandDoor measured from centerline of pivot point.Dimensions are in inches (mm).See Page 3 for A & B dimension values.B(see Page 3)CLHinge or Pivot2-3/4(69.9)3/4(19)9-1/16(230.2)2-3/4(70)3/8(10)2(51)7/16(11)A(see page 3)1/2(13)2-1/16(52)1-3/8(35)Wide Stop FrameSoffit PlateNarrow Stop Frame2019S BlockSoffit Plate5/8(16)Blade Stop Frame5/8(16)2019SBlockSoffit Plate6891Block1-1/8(29)2-3/4(70)Min.2-3/4(70)Min.2-3/4(70)Min.Min.B(see page 3)2-3/4(69.9)3/4(19)9-1/16(230.2)2-3/4(70)3/8(10)2(51)7/16(11)A(see page 3)1-1/2(38)1-3/8(35)CLHinge or Pivot1(25)1-1/4(31.8)3/4(19)Single Rabetted FrameSoffit PlateBlade Stop MountSoffit Plate6891 Spacer Block6890Bracket1-7/8 to 2-3/4(48 to 70)6890Bracket5/8(16)1-7/8 to 2-3/4(48 to 70)B(see page 3)2-3/4(69.9)3/4(19)9-1/16(230.2)CLHinge or Pivot2-1/2(64)1/2(13)1-1/2(38)1-3/4(44)3/4(19)A(see page 3)Soffit Plate2019L AngleBracket(If using 1688 Drop Plate, see Page 5)(If using 1688 Drop Plate, see page 5)(If using 1688 Drop Plate, see Page 5)

Copyright © 2003, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2530-020 (05-14)5
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Standard FrameFlush PartitionNarrow Frame1688 Drop Plate Mounting HolesFriction Hold-Open Feature Hold door open to opening angle desired and tighten holder-adjustment-nut (wrench supplied) or use 1” Box or Open End wrench.The Thumbturn Hold-Open feature is controlled by the knob located on the arm of the unit. Turning this knob clockwise will engage the Hold-Open mechanism and increase the Hold-Open force. Turning this knob counterclockwise will reduce the Hold-Open force and disengage the Hold-Open mechanism.
Thumbturn Hold-Open Feature
Thumbturn Action(Units suffixed “T”)DECREASE - - INCREASE1688 Drop Plate1688 Drop Plate1688 Drop Plate2019L Bracket6890 BracketCLHinge or Pivot7(177.8)1/2(12.7)1-5/8(41)1-1/2(38.1)C(see page 3)4(101.6)7(177.8)1/2(12.7)1-5/8(41)1-1/2(38.1)C(see page 3)4(101.6)CLHinge or Pivot7(177.8)1/2(12.7)1-5/8(41)1-1/2(38.1)C(see page 3)4(101.6)CLHinge or PivotNotes:Left Hand Door Shown.Same dimensions apply for Right HandDoor measured from centerline of pivot point.Dimensions are in inches (mm).See Page 3 for C dimension values.

Copyright © 2003, 2014 Yale Security Inc., an ASSA ABLOY Group company. All rights reserved. Reproduction in whole or in part without the express written permission of Yale Security Inc. is prohibited. 80-9316-2530-020 (05-14)6
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Closing Power Adjustment–Using “Power Adjustment Chart” from Page 3, select the correct number of turns for power adjustment shaft that corresponds with the installation. With 1/8” hex-key provided, rotate adjustment shaft full 360° clockwise turns to desired setting. After closer has been installed and proper adjustments made to the sweep and latch, it may be necessary to readjust spring power for good closing action.Control Valve Adjustments(See Figure 2.)Closing Speed Controls (Figure 1and 2.) Valve “S” Controls Sweep Range. Valve “L” Controls Latch Range. Unit AdjustmentOpening Cycle “Backcheck” valve controls the strength of cushioning in Backcheck Range (approximately 70° to maximum swing). NEVER close this valve completely – it is not to provide a positive stop. (see Figure 4 and Figure 5).
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Closing Speed Controls Figure 1.
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Attention : Adjust Closing Speed Time to between 4 to 7 seconds from 90°. Use of the door by handicapped, elderly or small children may require greater closing time.CLOSEDStandard Closing Cycle10°
CAUTION:DO NOT BACK VALVES OUT OFCLOSER OR A LEAK WILLRESULT.
Closing Speed Controls Figure 2.Closing Power Control Figure 3.IncreaseDecreaseCAUTION:DO NOT BACK VALVES OUT OF CLOSER OR A LEAK WILL "L"Valve"S"Valve1/8”HexKeySlowFast1/8”HexKeyIncreaseDecreaseSee “Power Adjustment Chart” Page 3
G
N
I
N
E
P
O
Opening Door Control Figure 4. Opening Cycle
B
A
C
K
C
H
ECK
CAUTION:DO NOT BACK VALVES OUT OFCLOSER OR A LEAK WILLRESULT.
Backcheck Control Figure 5.NEVER CLOSE BC VALVE COMPLETELY - NOT INTENDED TO PROVIDE A POSITIVE STOP.1/8”HexKeyIncreaseDecrease"BC" Valve4Model Identification Figure 6.To identify your model:DateCode3-6
BE
SizeCode1 - 4 = 1601BF3 - 6 = 16012 = 1602BC3 = 1603BC4 = 1604BC5 = 1605BC6 = 1606BC
3000 Highway 74 East • Monroe, NC 28112Tel: (877)- • Fax: [phone]-2255www.nortondoorcontrols.com
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