Assa Abloy Corbin Russwin PED5400 FE User manual

WARNING
This product can expose you to
lead which is known to the state of
California to cause cancer and birth
defects or other reproductive harm.
For more information go to www.
P65warnings.ca.gov.
Attention Installer: Improper
installation may result in damage
to the product and void the factory
warranty.
WARNING
Installation Instructions
PED5400 Series (Standard, A, HC, & HC4)
Surface Vertical Rod Exit Devices
FM583 1/23
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]

2
PED5400 Series (Standard, A, HC, & HC4)
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
Screw Chart
DESCRIPTION
TOTAL QTY
SUPPLIED
WHERE USED
#10-24 X 3/4" FLAT HEAD
MACHINE SCREW
10
STANDARD
4
FIRE RATED, HC
(4) CHASSIS
CORNER MOUNTING HOLES
(METAL DOOR)
(3) TOP CASE (STD.)
(METAL DOOR)
(3) BOTTOM CASE (STD.)
(METAL DOOR)
#10 X 1-1/4" FLAT HEAD
WOOD SCREW
10
STANDARD
8
FIRE RATED
(4) CHASSIS
CORNER MOUNTING HOLES
(WOOD DOOR)
(3) TOP CASE (STD.)
(WOOD DOOR)
(2) TOP CASE (FIRE RATED)
BOTTOM MOUNTING HOLES
(WOOD DOOR)
(3) BOTTOM CASE (STD.)
(WOOD DOOR)
(2) BOTTOM CASE (FIRE RATED)
TOP MOUNTING HOLES
(WOOD DOOR)
#10-24 X 3/4" ROUND HEAD
MACHINE SCREW
2
(2) REAR MOUNTING PLATE
(METAL DOOR)
#10 X 1-1/4" ROUND HEAD
WOOD SCREW
2
(2) REAR MOUNTING PLATE
(WOOD DOOR)
#12-24 X 3/4" ROUND HEAD
MACHINE SCREW
4
(2) TOP CASE (HC)
TOP MOUNTING HOLES
(2) BOTTOM CASE (HC)
BOTTOM MOUNTING HOLES
#12-24 X 3/4" FLAT HEAD
MACHINE SCREW
8
(2) TOP CASE (HC)
BOTTOM MOUNTING HOLES
(2) BOTTOM CASE (HC)
TOP MOUNTING HOLES
(4) 654 TOP LATCH STRIKE
#10-24 X 3/4" OVAL HEAD
MACHINE SCREW
6
(2) TOP CASE (FIRE RATED)
BOTTOM MOUNTING HOLES
(METAL DOOR)
(2) BOTTOM CASE (FIRE RATED)
TOP MOUNTING HOLES
(METAL DOOR)
(2) 648 TRANSOM STRIKE
#10-24 X 1-1/2" OVAL HEAD W/ GROMMET NUT
MACHINE SCREW
2
(2) TOP CASE (FIRE RATED)
TOP MOUNTING HOLES
#10-24 X 1-1/2" ROUND HEAD W/ GROMMET NUT
MACHINE SCREW
2
(2) BOTTOM CASE (FIRE RATED)
BOTTOM MOUNTING HOLES

3
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
PED5400 Series (Standard, A, HC, & HC4)
Screw Chart
DESCRIPTION
TOTAL QTY
SUPPLIED
WHERE USED
#12-24 X 1" FLAT HEAD
MACHINE SCREW
2
(2) 646 TOP STRIKE
(METAL FRAME)
#12 X 1-1/2" FLAT HEAD
WOOD SCREW
2
(2) 646 TOP STRIKE
(WOOD FRAME)
#10 X 1-1/4" OVAL HEAD
WOOD SCREW
2
(2) 648 TRANSOM STRIKE
(WOOD FRAME)
#10-24 X 3/4" FLAT HEAD
MACHINE SCREW WITH CAULKING ANCHOR
2 (2) 624 BOTTOM STRIKE
#12 X 1" FLAT HEAD
WOOD SCREW
2
(2) 624 BOTTOM STRIKE
(WOOD FRAME)
1/4"-20 X 2" FLAT HEAD
MACHINE SCREW W/ANCHOR
2 (3)
(3) 653 BOTTOM STRIKE
(2) 655 BOTTOM STRIKE
#10-24 X 1-1/2" OVAL HEAD
MACHINE SCREW
4
(2) TOP ROD GUIDE
(METAL DOOR)
(2) BOTTOM ROD GUIDE
(METAL DOOR)
#10 X 1-3/4" OVAL HEAD
WOOD SCREW
4
(2) TOP ROD GUIDE
(WOOD DOOR)
(2) BOTTOM ROD GUIDE
(WOOD DOOR)
#8-32 X 5/16" W/ #6 OVAL HEAD
MACHINE SCREW
12
(2) CHASSIS COVER
FRAME SIDE
(2) END CAP
(4) TOP CASE COVER
(4) BOTTOM CASE COVER
#8-32 X 5/8" W/ #6 OVAL HEAD
MACHINE SCREW
2(2) CHASSIS COVER
RAIL SIDE
1/4"-20 X 2-3/8" KNURLED FLAT HEAD
MACHINE SCREW
2
(2) EXIT TRIM
(IF USED)

4
PED5400 Series (Standard, A, HC, & HC4)
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
Rail Cutting Guide (Provided)
Support Block (Provided)
Tools Needed
Before installation:
1. Install mullion, if used.
2. Fit and hang door.
3. Check the box’s label for the size of the exit device.
4. For wood doors, use wood screws & prep accordingly.
INSIDE
LEFT HAND
REVERSE
BEVEL
RIGHT HAND
REVERSE
BEVEL
THIS EXIT DEVICE IS HANDED
CHECK HAND OF DEVICE AGAINST APPLICATION
OUTSIDE
All PED5400 series exit devices are handed, except the PED5401,
which is field reversible. The PED5401 is shipped as LHR unless
ordered as RHR.
To Change Hand of PED5401 Exit Device:
1. Remove both chassis pins and main slide.
2. Remove lift lever pin and lift lever.
3. Rotate chassis 180° and reposition lift lever and lift lever pin as shown below
4. Position main slide with large end of main slide at the bottom and retain with chassis pins.
Lift lever pin
Chassis pin
Lift lever
Main slide
Large end
Chassis
Left Hand
Reverse
Right Hand
Reverse
Main Slide
Large end
Lift lever
Handing

5
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
PED5400 Series (Standard, A, HC, & HC4)
The surface of the door where the exit device is to be
applied must be flush. Clear away any raised projections
to allow exit device to rest on the flat surface of the door. If
shim kit is required, contact your distributor.
Note: Please refer to trim and other installation instructions provided in the box.
Parts Description
Cylinder Dogging M52 Option
(Exploded View For Clarity)
Slide mounting rail insert with cylinder
dogging M52 option into mounting rail.
Standard PED5400 Exit Shown
Push Rail Assembly
End Cap
Mounting Plate
"Lock Down Key"
To operate: Depress push rail; Insert hex key, and
turn counter clockwise. Not for use with fire rated
devices.
Chassis
Rod
silencer
Bottom Rod
Silencer*
Bottom Rod Guide*
Bottom Case Cover*
*Not included with M55 option.
Top Cover
Top Case
Bottom Case
Bottom Rod
Top Rod
Rod Guide
Chassis Cover

6
PED5400 Series (Standard, A, HC, & HC4)
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
1
A
2
• With door closed, tape template for chassis/
trim on inside of door, along vertical and
horizontal reference lines.
• Fold top case template and tape on inside of
door along vertical reference lines.
• With door closed, determine dimension “A”
to located vertical reference line.
• If door stile is 4-1/2” wide or wider, “A” is
2-3/4". If door stile is less than 4-1/2", “A” is
1/2 the exposed width of the door stile when
the door is closed against the door stop.
• Standard rail centerline height is 39-5/8"
above the finished floor.
• Horizontal reference line is 36-1/4"standard.
(Location of lower chassis mounting holes.)
36-1/4”

7
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
PED5400 Series (Standard, A, HC, & HC4)
3
• Drill and tap all holes #10-24 from inside of
door, for chassis and top case.
• Mortise pockets for outside trim, if required.
See installation instructions supplied with trim
for details.
NOTE: Any holes drilled from the outside need pilot
holes drilled from the inside to ensure good align-
ment.
NOTE: For electrical trim applications, ensure
access to a raceway from the trim to the electric
hinge or armored door loop.
4
Drill and tap all strike mounting holes for #12-24 in
locations for applicable strike.

8
PED5400 Series (Standard, A, HC, & HC4)
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
5b Thumb Piece Trim
NOTE: Thumb Trim is not available for PED5400 HC Series Exit Devices.
Chassis
PT Trim
5/16"
STS TRIM
SHOWN
FLL TRIM
SHOWN
PE8762 OR PE8763
BY FLW SHOWN
PED5457T or
PED5455T By
T34 Shown
T33 Pull
Install chassis mounting screws. DO NOT FULLY
TIGHTEN. See steps 5a and5b for trim mounting.
5
Position ET trim on door. Align spindle with bell
housing. Thru-bolt chassis to ET trim with (2) 1/4-20
flat head screws.
5a
T35 Pull
Determining rim cylinder tail length.
For T33, T34, or T35 Trim:
1. Position trim on door (except T35).
2. Insert rim cylinder through trim plate (or cylinder collar
for T35 trim).
3. Mark cylinder tail at 5/16” beyond inside door surface.
4. Remove cylinder and trim from door and cut tail piece
as marked.
800PT and 900PT Series ET Trim

9
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
PED5400 Series (Standard, A, HC, & HC4)
NOTE: STS, FLL, FLW and MAL thru-bolt to chassis with (1) 1/4-20 flat head screw. PTB trim thru-bolts to
chassis with (2) 1/4-20 flat head screws. DO NOT FULLY TIGHTEN.
5b Thumb Piece Trim, Continued
Mounting Trim
Cylinder
hub Hub pin
down for
62 function
Chassis
Hub pin
up for
63 function
For PED5457T: Long end of
pin faces down. Cylinder turns
180º in both directions.
For PED5455T: Long end of pin
faces up. Cylinder turns 360º
to the left or right.
57T
55T
1. Hold trim plate to door.
2. Insert cylinder and secure using supplied back plate.
3. Position cylinder hub within the chassis to correct position for desired function (see above).
4. Position chassis on door, align cylinder tail with hub and secure chassis to door with (4) #10 flat
head screws using the corner mounting holes. DO NOT FULLY TIGHTEN.

10
PED5400 Series (Standard, A, HC, & HC4)
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
If the rail doesn’t need to be cut, continue to page 12, step 6.
If the rail must be cut, follow these steps on page 10 and 11:
Refer to the individual exit device installation instructions for rail cutting requirements / restrictions.
Instructions will vary based on device type and options.
Do not cut closer than 1-5/8" from
the the front edge of the rail insert.
• Determine cut off dimension “X” by subtracting 2-7/8"
from dimension “Y”. Mark cut off point on mounting
rail. (See below.)
Vertical reference line (C of chassis)
L
2-7/8"
min.
For doors with stile rail, the stile must overlap by 5/16"min.
X
Y
A. Ensure there isn’t a gap between the insert and
the dogging slope, and the carrier is flush with the
mount.
B. Mark rail at the required cut length.
Insert
Dogging
slope Cut line
Mount
Carrier
Information for Cutting Rails
Rail Sizes Door Widths
Standard Minimum
32" 24"
36" 33"
42" 37"
48" 43"
W032
W042
W048
W036 (Std.)
Rail cutting guide