Assa Abloy Corbin Russwin PED5400 FE User manual

WARNING
This product can expose you to
lead which is known to the state of
California to cause cancer and birth
defects or other reproductive harm.
For more information go to www.
P65warnings.ca.gov.
Attention Installer: Improper
installation may result in damage
to the product and void the factory
warranty.
WARNING
Installation Instructions
PED5400 Series (Standard, A, HC, & HC4)
Surface Vertical Rod Exit Devices
FM583 1/23
Copyright © 2023, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]

2
PED5400 Series (Standard, A, HC, & HC4)
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
Screw Chart
DESCRIPTION
TOTAL QTY
SUPPLIED
WHERE USED
#10-24 X 3/4" FLAT HEAD
MACHINE SCREW
10
STANDARD
4
FIRE RATED, HC
(4) CHASSIS
CORNER MOUNTING HOLES
(METAL DOOR)
(3) TOP CASE (STD.)
(METAL DOOR)
(3) BOTTOM CASE (STD.)
(METAL DOOR)
#10 X 1-1/4" FLAT HEAD
WOOD SCREW
10
STANDARD
8
FIRE RATED
(4) CHASSIS
CORNER MOUNTING HOLES
(WOOD DOOR)
(3) TOP CASE (STD.)
(WOOD DOOR)
(2) TOP CASE (FIRE RATED)
BOTTOM MOUNTING HOLES
(WOOD DOOR)
(3) BOTTOM CASE (STD.)
(WOOD DOOR)
(2) BOTTOM CASE (FIRE RATED)
TOP MOUNTING HOLES
(WOOD DOOR)
#10-24 X 3/4" ROUND HEAD
MACHINE SCREW
2
(2) REAR MOUNTING PLATE
(METAL DOOR)
#10 X 1-1/4" ROUND HEAD
WOOD SCREW
2
(2) REAR MOUNTING PLATE
(WOOD DOOR)
#12-24 X 3/4" ROUND HEAD
MACHINE SCREW
4
(2) TOP CASE (HC)
TOP MOUNTING HOLES
(2) BOTTOM CASE (HC)
BOTTOM MOUNTING HOLES
#12-24 X 3/4" FLAT HEAD
MACHINE SCREW
8
(2) TOP CASE (HC)
BOTTOM MOUNTING HOLES
(2) BOTTOM CASE (HC)
TOP MOUNTING HOLES
(4) 654 TOP LATCH STRIKE
#10-24 X 3/4" OVAL HEAD
MACHINE SCREW
6
(2) TOP CASE (FIRE RATED)
BOTTOM MOUNTING HOLES
(METAL DOOR)
(2) BOTTOM CASE (FIRE RATED)
TOP MOUNTING HOLES
(METAL DOOR)
(2) 648 TRANSOM STRIKE
#10-24 X 1-1/2" OVAL HEAD W/ GROMMET NUT
MACHINE SCREW
2
(2) TOP CASE (FIRE RATED)
TOP MOUNTING HOLES
#10-24 X 1-1/2" ROUND HEAD W/ GROMMET NUT
MACHINE SCREW
2
(2) BOTTOM CASE (FIRE RATED)
BOTTOM MOUNTING HOLES

3
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
PED5400 Series (Standard, A, HC, & HC4)
Screw Chart
DESCRIPTION
TOTAL QTY
SUPPLIED
WHERE USED
#12-24 X 1" FLAT HEAD
MACHINE SCREW
2
(2) 646 TOP STRIKE
(METAL FRAME)
#12 X 1-1/2" FLAT HEAD
WOOD SCREW
2
(2) 646 TOP STRIKE
(WOOD FRAME)
#10 X 1-1/4" OVAL HEAD
WOOD SCREW
2
(2) 648 TRANSOM STRIKE
(WOOD FRAME)
#10-24 X 3/4" FLAT HEAD
MACHINE SCREW WITH CAULKING ANCHOR
2 (2) 624 BOTTOM STRIKE
#12 X 1" FLAT HEAD
WOOD SCREW
2
(2) 624 BOTTOM STRIKE
(WOOD FRAME)
1/4"-20 X 2" FLAT HEAD
MACHINE SCREW W/ANCHOR
2 (3)
(3) 653 BOTTOM STRIKE
(2) 655 BOTTOM STRIKE
#10-24 X 1-1/2" OVAL HEAD
MACHINE SCREW
4
(2) TOP ROD GUIDE
(METAL DOOR)
(2) BOTTOM ROD GUIDE
(METAL DOOR)
#10 X 1-3/4" OVAL HEAD
WOOD SCREW
4
(2) TOP ROD GUIDE
(WOOD DOOR)
(2) BOTTOM ROD GUIDE
(WOOD DOOR)
#8-32 X 5/16" W/ #6 OVAL HEAD
MACHINE SCREW
12
(2) CHASSIS COVER
FRAME SIDE
(2) END CAP
(4) TOP CASE COVER
(4) BOTTOM CASE COVER
#8-32 X 5/8" W/ #6 OVAL HEAD
MACHINE SCREW
2(2) CHASSIS COVER
RAIL SIDE
1/4"-20 X 2-3/8" KNURLED FLAT HEAD
MACHINE SCREW
2
(2) EXIT TRIM
(IF USED)

4
PED5400 Series (Standard, A, HC, & HC4)
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
Rail Cutting Guide (Provided)
Support Block (Provided)
Tools Needed
Before installation:
1. Install mullion, if used.
2. Fit and hang door.
3. Check the box’s label for the size of the exit device.
4. For wood doors, use wood screws & prep accordingly.
INSIDE
LEFT HAND
REVERSE
BEVEL
RIGHT HAND
REVERSE
BEVEL
THIS EXIT DEVICE IS HANDED
CHECK HAND OF DEVICE AGAINST APPLICATION
OUTSIDE
All PED5400 series exit devices are handed, except the PED5401,
which is field reversible. The PED5401 is shipped as LHR unless
ordered as RHR.
To Change Hand of PED5401 Exit Device:
1. Remove both chassis pins and main slide.
2. Remove lift lever pin and lift lever.
3. Rotate chassis 180° and reposition lift lever and lift lever pin as shown below
4. Position main slide with large end of main slide at the bottom and retain with chassis pins.
Lift lever pin
Chassis pin
Lift lever
Main slide
Large end
Chassis
Left Hand
Reverse
Right Hand
Reverse
Main Slide
Large end
Lift lever
Handing

5
Installation Instructions
Surface Vertical Rod Exit Device
FM583 1/23
Copyright © 2023 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in
part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Patent pending and/or patent www.assaabloydss.com/patents.
1-800-543-3658 • [e-mail]
PED5400 Series (Standard, A, HC, & HC4)
The surface of the door where the exit device is to be
applied must be flush. Clear away any raised projections
to allow exit device to rest on the flat surface of the door. If
shim kit is required, contact your distributor.
Note: Please refer to trim and other installation instructions provided in the box.
Parts Description
Cylinder Dogging M52 Option
(Exploded View For Clarity)
Slide mounting rail insert with cylinder
dogging M52 option into mounting rail.
Standard PED5400 Exit Shown
Push Rail Assembly
End Cap
Mounting Plate
"Lock Down Key"
To operate: Depress push rail; Insert hex key, and
turn counter clockwise. Not for use with fire rated
devices.
Chassis
Rod
silencer
Bottom Rod
Silencer*
Bottom Rod Guide*
Bottom Case Cover*
*Not included with M55 option.
Top Cover
Top Case
Bottom Case
Bottom Rod
Top Rod
Rod Guide
Chassis Cover