Assa Abloy Corbin Russwin ED4000 Series User manual

FM209 10/20
Installation Instructions
Copyright © 2006, 2010, 2018, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Available on the following devices:
Rim
Mortise
SecureBolt
Concealed Vertical Rod
*Surface Vertical Rod
*Rod Guards Required (made by other manufacturers)
ED4000, ED5000 Series Exit Device
Delayed Egress
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information
go to www.P65warnings.ca.gov.

2
Delayed Egress
Installation Instructions
ED4000, ED5000 Series Exit Device
FM209 10/20
Copyright © 2006, 2010, 2018, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
TOC Table of Contents
1 Panic and Fire Rated Devices. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
a Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
b Required Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
c Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
d Electrical Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 End Cover and PC Board Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3 DIP Switch Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
4 Installation of End Cover Asssembly to Device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
5 Device Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
6 Wiring Layout: Input/Output Wiring Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
7 ElectroLynx Connector System for All Electrical Installation. . . . . . . . . . . . . . . . . . . . . 10
8 ElectroLynx Wiring Options Overview with QC8 Hinge . . . . . . . . . . . . . . . . . . . . . . . . . 11
9 Installing Delayed Egress Exit Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
10 ElectroLynx Wiring Options Overview with QC12 Hinge. . . . . . . . . . . . . . . . . . . . . . . . 13
11 ElectroLynx Wiring Deed: M93 Trim Monitor Option and QC12 Hinge . . . . . . . . . . 14
12 ElectroLynx Wiring Deed: Electrified Trim (ET) Option and QC12 Hinge . . . . . . . . . 15
13 ElectroLynx Wiring Deed: M91 Latchbolt Monitor Option and QC12 Hinge . . . . . 16
14 Non-ElectroLynx Door Prep . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
15 Wiring Diagram: Single Door Exit Only . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

3
Delayed Egress
Installation Instructions
FM209 10/20
Copyright © 2006, 2010, 2018, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole
or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
ED4000, ED5000 Series Exit Device
TOC Table of Contents
16 Wiring Diagram: Single Door with Remote Inputs & Monitoring Outputs . . . . . . . 18
17 Wiring Diagram: M93 Trim Monitor Entry with External Door Position Switch . . 19
18 Wiring Diagram: 9903 Electrical Trim Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
19 Wiring Diagram: 9905 Electrical Trim Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
20 Operating Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
21 Additional Options Non ElectroLynx Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
22 BOCA 15 Second Delay M89 & BOCA 30 Second Delay M90 . . . . . . . . . . . . . . . . . . . . 22
23 NFPA 101 Requirements: 30 Second Delay M88 Suffix. . . . . . . . . . . . . . . . . . . . . . . . . . 22
24 Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
25 Appendix: Legacy Boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

4
Delayed Egress
Installation Instructions
ED4000, ED5000 Series Exit Device
FM209 10/20
Copyright © 2006, 2010, 2018, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
1Panic and Fire Rated Devices
1. Check device for shipping damage prior to installation and make sure all parts are on hand.
2. Identify options provided with device.
3. Identify model, type and hand of trim if applicable (see exit device and trim instructions for reversing
hands).
4. Contact hardware supplier if device is damaged or missing parts.
aChecklist
bRequired Components (Numbered list correlates with numbers in Figure 1)
cOptional Components (Numbered list correlates with numbers in Figure 1)
1. Delayed Egress Exit Device
2. 24VDC UL Listed Regulated and Filtered Power Supply with Fire Alarm Interface (recommend
Securitron BPS 24-1 or 24-2 (UL294 Listed), depending on requirements). Power supply is NOT to be
used in UL603 Burglar Alarm System.
3. Power transfer UL or ULC listed (2-10 wire depending on system)-Securitron (EPT) or equivalent.
4. Sign (MUST BE INSTALLED ON DOOR ABOVE DEVICE).
NOTE: The delayed egress system is to be installed in accordance with NFPA 101.
5. Remote Annunciator
6. Door Position Switch (DPS)
7. Standard Trim
8. Electrified Trim
9. Device and Trim Cylinder
dElectrical Specifications*
Input Voltage 24VDC (+/-10%)
Wire Size:
18 AWG Min (up to 100')
Signal or Control 22AWG Min
Power Consumption:
Standard Device - 500mA
Device with Safe/Secure Electric Mortise or
Electric Trim Control - 1.5A
*Follow Local Electrical Codes for Wiring.
NOTE: Components shown do not reflect all possible applications. Consult
manufacturer for special applications.
Figure 1
6.
4.
PUSH UNTIL ALARM
SOUNDS. DOOR CAN BE
OPENED IN 15 SECONDS.
3.
5.
1.
8.
7.
9.
115 VAC
800 mA
60 Hz
Fire
Alarm
Circuit
Req’d
Or
2.

5
Delayed Egress
Installation Instructions
ED4000, ED5000 Series Exit Device
FM209 10/20
Copyright © 2006, 2010, 2018, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
2 End Cover and P.C. Board Assembly
NOTES:
• Factory keyed orders will be shipped assembled.
• Prior to end cover assembly, device must be
cut to proper length to prevent damage to
circuit board. 36" Device cannot be field cut. A
maximum of 6" can be cut from a 48" device.
1. Slide circuit board assembly into end cover.
Front of assembly must be pulled away from
cover to prevent damage to LED indicator
light. Housing assembly is in correct position
when LED can be inserted in lens cover on
end cover. (Figure 2)
2. Insert cylinder (mortise and collar) into end
cover with keyway horizontal and toward
closest end of end cover.
Activator Legs
Arming Switch Activator
Circuit Board
Label
To Power Transfer
To Device Connection
To Device Connection
g
Circuit Boar
d
T
o Device
Figure 2
3. Slide arming switch activator over cylinder
so activator legs are on each side of switch.
4. Secure parts in place with cylinder nut. Be
certain flange on cylinder nut inserts into
arming switch activator to allow rotation of
activator.
5. Verify assembly by rotating key counter-
clockwise and clockwise. Key should move
freely and arming switch should trip for
both rotation directions. If key does not
rotate freely, verify cylinder nut is in correct
orientation. If arming switch does not trip,
activator legs on arming switch activator
can be bent to reduce or increase rotational
travel.

6
Delayed Egress
Installation Instructions
ED4000, ED5000 Series Exit Device
FM209 10/20
Copyright © 2006, 2010, 2018, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
3DIP Switch Settings
* S2-8: When an external DPS is used and switch S2-8 ON, and 40 second reset delay (S2-4 and S2-5) are set
ON, after activation of momentary egress by cylinder key switch or external remote reset signal, if the Door/DPS
is open beyond 40sec the device will remain in momentary egress mode indefinitely and shall not enter alarm
mode; then once the Door/DPS is closed it will rearm immediately.
** With S2-8 OFF (S2-4 and S2-5 set for 5, 10, 20 or 40sec), if door/DPS is open after selected time the alarm will
sound. Close door to reset and rearm device using cylinder key or remote reset signal.
If door/DPS is opened then closed before selected time expires, the device will rearm immediately.
If DPS is not used, is bypassed with S2-7 ON, the door will rearm immediately after 5, 10, 20 or 40 sec whether
the door is open or closed, with either S2-8 ON or OFF.
Ensure eight S2 Dip Switches are set per application before moving on to the next page of instructions.
S2-1: Nuisance Audible may be selected ON (default) or OFF.
S2-2 and S2-3: Nuisance Delay time may be selected 0 (Im-
mediate), 1, 2, or 3 (default) seconds.
S2-4 and S2-5: Reset Delay time may be selected 5, 10 (de-
fault), 20 or 40 seconds.
S2-6: Whether an external LBM is used for not used for this
product, the switch must be set ON (default) to Bypass. S2-6
OFF position is not used.
S2-7: Switch must be set ON (default) to Bypass when an
external Door Position Switch (DPS) is NOT used, and OFF
when an external DPS is used.
S2
Nuisance Audible
Nuisance Delay
(Special) RAC
Nuisance Delay
Reset Delay
Reset Delay
LBM Bypass
DPS Bypass
Nuisance Delay (seconds)
0123
S2-2 OFF OFF ON ON
S2-3 OFF ON OFF ON
Reset Delay (seconds)
5102040
S2-4 OFF OFF ON ON
S2-5 OFF ON OFF ON
PCBA DIP SWITCH VIEW

7
Delayed Egress
Installation Instructions
ED4000, ED5000 Series Exit Device
FM209 10/20
Copyright © 2006, 2010, 2018, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
4 Installation of End Cover Assembly to Device
1. Turn end cover assembly over to circuit board side.
2. Ensure eight S2 Dip Switches are set for application (see previous page).
3. Slide end cover assembly into device, making sure not to pinch or crimp wires.
4. Connect device lock assembly harness to connector J1. Place wire connectors and excess wire
between end cover and P.C. board. (Figure 3, Device End View)
5. Check all connections before proceeding.
6. Proceed to device mounting (see packed instructions). Figure 3
See DIP Switch settings on previous page
Connector J2
To power transfer
Connector J1
Plugs into device
Circuit Board
To Power Transfer
Device Assembly Harness
J5 detail view NO C NC for 2-pin jumper selection. NO is default position.
NOTE: Review J5 Alarm Relay NO or NC selection above. If NC contact is required, remove PBCA/cover
assembly from rail, move 2-pin jumper to NC, then re-install PCBA/cover on rail.

8
Delayed Egress
Installation Instructions
ED4000, ED5000 Series Exit Device
FM209 10/20
Copyright © 2006, 2010, 2018, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
5Device Mounting
1. Refer to installation instructions included with device and trim for complete door and frame
preparations. Refer to template #T30890 for wire access hole location.
2. Feed wires from power transfer through wire access hole in door. (Figure 4)
3. When required, mount outside trim to door (see trim installation instructions).
4. Mount device to door (see device installation instructions).
5. Do not install end cap until device has been wired and tested for operation (See wiring diagrams).
6. Check mechanical operation and proceed to wiring diagrams.
NOTE: Wire nuts can be inserted into wire access hole after making connections. Quick disconnect can be used
without removing wire nuts.
NOTE: For QC8 and QC12 ElectroLynx wiring, refer to Sections 8 and 10. ElectroLynx has pluggable connectors,
wire nuts are not needed.
LHR Installation Shown
End Clamp
Power Transfer
Hinge
End Cover
Installed
Wire Nuts Included
(Recommended for use with
Transfer Hinges)
1. Strip Wire 1/2"
2. Twist Wire
3. Insert Wire
4. Tighten
Wire Access
1" (25mm) dia. hole on
same centerline as
device. Inside face only.
Connector J2
Disconnect for Wiring
to Power Transfer
Figure 4
Non-ElectroLynx Wiring
NOTES:
• Wires must be protected from abrasion.
• For use with Class II circuits only.

9
Delayed Egress
Installation Instructions
ED4000, ED5000 Series Exit Device
FM209 10/20
Copyright © 2006, 2010, 2018, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
6Wiring Layout: Input/Output Wiring Descriptions
Pin Number Input/Output Wire Color Description Pin Number
10 Input Black 24VDC Power Supply (-Circuit Ground) 1
12 Input Red 24VDC Power Supply (+Positive) 2
11 Output White
Secure Relay Output - Normally Open (NO)
contact. Power off - contact is open
Powered/armed - Relay energizes contact
closes. After 15 or 30 seconds delay when
device releases, the relay de-energizes, contact
opens (same as Power off state).
3
13 Output Green
Secure Relay Output - Normally Closed (NC)
contact. Power off - contact is closed.
Powered/armed - Relay energizes, contact
opens. After 15 or 30 seconds delay when
device releases, relay de-energizes, contact is
closed (same as Power off state).
4
NC EGND Orange Earth Ground connection to PCB mounting plate
via ring terminal 5
3Output Blue
Alarm Relay Output - J5 jumper Selectable
NO/NC contact that changes state when alarm
cycle has been activated. Default shipped
position - jumper is on NO contact setting.
Power off - contact is NO or NC as per jumper
selection.Powered/armed - Relay energizes
contact reverses state. When alarm cycle is
activated - Relay de-energizes (same as Power
off state).
6
8 Input Brown
Remote Reset Input - Momentary input from
key switch, pushbutton, etc. Will release device
for 5, 10, 20, or 40 seconds for egress or
ingress and also reset device when in bypass or
alarmed state.
7
6 Input Yellow
Remote Bypass Input - Momentary input
from key switch, pushbutton, etc. Will maintain
device in an unlocked state for normal device
operation. Device must be rearmed by resetting
from key switch on device or remote reset.
8
J2 Connector
(See Figure 5 on next page)
8-Pin
ElectroLynx
Connector
NOTE: ElectroLynx QC8 Hinge is only required if all eight wires are used. When DPS and any
other wiring options are on the 4-pin connector, the hinge is NOT required.
NOTE: Secure and Alarm Relay contacts are rated max load 1A @24VDC.

10
Delayed Egress
Installation Instructions
ED4000, ED5000 Series Exit Device
FM209 10/20
Copyright © 2006, 2010, 2018, 2020 ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or
in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [e-mail]
Figure 5
Pin Number Input/Output Wire
Color Description Pin Number
NC Input/Output Violet C, LBM or C, Trim Mon. or ET(-) 1
NC Input/Output Gray NO, LBM or NO, Trim Mon. or ET(+) 2
NC Input/Output Pink NC, LBM or NC, Trim Mon. 3
2 Input Tan Door Position Switch Input-Input sense for DPS
switch option
4
J2 Connector (See Figure 5 below.)
7 ElectroLynx Connector System for All Electrical Installation
1. Mount exit device per instruction sheet provided.
2. Plug exit device connector into raceway connector in door. Feed through 1" (25mm) hole in door.
Install rail mounting end clamp bracket with two (2) screws supplied. Install end cap.
3. Plug raceway connector from edge of door into electric hinge connector and feed wires back
through door prep. Mount electric hinge to door.
A. If wiring now, wire frame side wires, to wires on pigtail harness, on hinge as required by using
connectors allowed by local code. Plug pigtail harness connector into electric hinge connector.
Feed harness through frame prep and mount electric hinge.
B. If wiring later, plug pigtail harness connector into electric hinge connector. Feed harness through
frame prep and mount electric hinge.
NOTE: ElectroLynx QC12 Hinge is required if DPS and/or any options shown are required.
NOTE: Refer to Section 25 if replacing legacy PCBA/wiring with new PCBA/wiring.
Top View
Bottom
View
4-Pin ElectroLynx Connector
6Wiring Layout: Input/Output Wiring Descriptions, continued