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Assa Abloy SARGENT DL Series User manual

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1-800-727-5477 • www.sargentlock.com A7858F 10/20
Installation Instructions
WARNING
This product can expose you to lead
which is known to the state of California
to cause cancer and birth defects or other
reproductive harm. For more information go
to www.P65warnings.ca.gov.
DL Series
Tubular Lock
Copyright © 2008, 2009, 2012, 2016, 2020, SARGENT Manufacturing Company. All rights reserved. Reproduction in
whole or in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
Installation Instructions
• #2 Phillips screwdriver
• T20 sized security bit
1Tools Required
2Package Contents
Figure 1 Part No. Description Qty
1 — Lever 2
2 82-1038 Set Screw 2
3
DL-2053* Rose Assembly -- CO Design
(15 Function) 2
DL-2054* Rose Assembly--CO Design
(65 Function) 2
DL-2055* Rose Assembly -- TO Design
(15 Function) 2
DL-2056* Rose Assembly -- TO Design
(65 Function) 2
DL-2057* Rose Assembly -- O Design
(15 Function) 2
DL-2058* Rose Assembly -- O Design
(65 Function) 2
DL-2059* Rose Assembly -- LN Design
(93 & 94 Functions Only) —
DL-2060* Rose Assembly -- CR Design
(93 & 94 Functions Only) —
DL-2061* Rose Assembly -- TR Design
(94 & 94 Functions Only) —
DL-2113* Rose Assembly -- E2 Design
(15 Function) 2
DL-2114* Rose Assembly -- E2 Design
(65 Function) 2
DL-2115* Rose Assembly -- E2 Design
(93 & 94 Functions Only) 2
4 82-0017 Mounting Post 2
Figure 1 Part No. Description Qty
5
DL-2005 Spring Housing 2
DL-0091 Mounting Plate
(93 & 94 Functions Only) —
DL-2006* Mounting Assembly/Blank Rose (15-3
Function) —
82-4022* Thru-bolt Plate Assembly
(TB-93 Function) —
6 82-0347 Lever Springs 2
7
DL-5007* Latch -- 2-3/4" Backset
(15 Function) 1
DL-5008* Latch -- 2-3/4" Backset
(65 Function) 1
DL-5009* Latch-- 2-3/8" Backset
(15 Function) 1
DL-5010* Latch -- 2-3/8" Backset
(65 Function) 1
808-3788* T-Strike Screw Pack 1
08-2853 28- Prefix Screw Pack (not shown) 1
9
800* Standard T-Strike 1
808* 28- Prefix ANSI Strike (not shown) 1
505* 13- or 14- Prefix Full Lip Strike (not
shown) 1
10 AM-0044 Wrought Box Strike 1
11 DL-0023* Push Button (65 Function Only) 1
12 DL-2020 Mounting Post Screw Pack 1
1
2
3
4
5
67
8
9
10
11
12
* Specify Finish
• 1/8" drill bit
• 2-1/8" drill bit
• 1" drill bit
DL Series
Installation Instructions
2
A7858F 10/20
1-800-727-5477 • www.sargentlock.com
Tubular Lock
Copyright © 2008, 2009, 2012, 2016, 2020, SARGENT Manufacturing Company. All rights reserved. Reproduction in
whole or in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
• Hollow Metal Doors should be properly reinforced for lock support. If support is not provided, contact door
manufacturer.
• For all metal door preparations, use 7 line template (A7240) for reference
• For all wood door preparations, use template A6719 (Except for functions DLU93 / DLU94 which uses
template A7931)
3Door and Frame Preparation
1. Mark and Drill Holes 2. Final Door Prep 3. Frame Preparation
4Installation
Install loosely;
Tighten after step #2
Screws
(2) #8-32 x 3/4"
Install Latch and Outside Assembly
Note: These instructions are used for the following functions:
DLU15, DLU65 and DLU15-3.
1. Install Latch
2. Slide outside assembly into the bore
Note: For the DLU65, the threaded hole on locking piece must
be toward the inside of the door, so the Push Button can be
threaded into it (as shown on other side)
Install Inside Assembly
1. Install Mounting Plate Assembly
A. Locate holes in mounting plate assembly over
center punch marks.
Note: Location of set screw
B. Install (2) combo screws and tighten to secure
mounting plate assembly to door
2. Install Rose & Lever
A. Install rose onto mounting plate assembly and
rotate clockwise to tighten.
B. Install lever onto spindle. Insert setscrew into
hole in lever and tighten.
Note: For square rose installation, see page 3.
Screws
(2) #8 x 3/4"
Scalp to be removed with flat headed screwdriver at
notch
IMPORTANT
Test for proper
operation before
closing door
3
A7858F 10/20
1-800-727-5477 • www.sargentlock.com
DL Series
Installation Instructions
Tubular Lock
Copyright © 2008, 2009, 2012, 2016, 2020, SARGENT Manufacturing Company. All rights reserved. Reproduction in
whole or in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
4Installation, Continued.
Install DLU93
1. Install Mounting Plate Assembly
A. Locate holes in mounting plate assembly over center punch marks.
Note: Location of set screw
B. Install (2) combo screws and tighten to secure mounting plate assembly
to door
2. Install Rose & Lever
A. Install rose onto mounting plate assembly and rotate clockwise to
tighten
B. Install lever onto spindle. Insert setscrew into hole in lever and tighten.
93 Function Parts List Description: 1-Mounting plate assembly, 2-Combo screws (2), 3-Rose, 4-Lever, 5-Set screw
Install TB-DLU93 & DLU94
1. Install Thru-Bolting Assembly
A. Locate studs from Rose Assembly or O/S Thru Bolt Plate
Assembly into 1/4" drill holes on outside of door
B. Locate Mounting Plate Assembly on inside of door.
Install (2) machine screws and tighten to secure.
2. Install Rose & Lever
A. Install rose onto mounting plate assembly and rotate
clockwise to tighten.
B. Install lever onto spindle. Insert setscrew into hole in lever
and tighten. Repeat process for Outside Lever (94 Function
only).
94 Function Parts List Description: 1-Mounting Plate Assembly, 2-#6 X 3/4" Machine Screws (2), 3-Rose, 4-Lever(2),
5-Set screw (2), 6-Rose Assembly
TB- 93 Function Parts List Description: 1-Mounting Plate Assembly, 2-#6 X 3/4” Machine Screws (2), 3-Rose, 4-Lever,
5-Set screw, 7-Outside Thru-Bolt Plate Assembly
5Square Rose Installation
TOP
HINGE
1. Install lock per instructions on page 2. Square rose installation begins after spring housing installation.
2. Position square mounting plate over spring housing as seen in Figure 1 on page 4.
3. Drill two centered pilot holes for the #6 mounting screws in the upper right and lower left portions of the square
mounting plate.
4. Loosely attach mounting plate to both sides of the door with screws.
5. Square top surface of mounting plate to edge of door
NOTE: The right angled square MUST be on the flat surface
of the square mounting plate for proper leveling.
6. Tighten mounting screws
7. Press rose onto mounting plate, fasten lever with set screw.
Parts List Description: 1-Square mounting plate,
2-#6 x ¾" Machine Screws (2), 3-Rose, 4-Lever (2), 5-Set Screw (2)
Tools Needed: Drill, Pilot bit, Phillips screw driver,
Right angle square
1
2
34
5
1
2
34
5
6
5
7
4
4
5
3
2
1
A7858F 10/20
SARGENT Manufacturing Company
100 Sargent Drive
New Haven, CT 06511 USA
800-727-5477
www.sargentlock.com
1-800-727-5477 • www.sargentlock.com
Copyright © 2008, 2009, 2012, 2016, 2020, SARGENT Manufacturing Company. All rights reserved. Reproduction in
whole or in part without the express written permission ofSARGENT Manufacturing Company is prohibited.
5Square Rose Installation, continued
Figure 1 Note: To level plate, place a right angle square on the flat
portion of the mounting plate.
Spring Housing Square Mounting Plate
Pilot Hole
Pilot Hole
TOP
HINGE
*
*