Assa Abloy Sargent 6500 Instruction Manual

Instructions for Installing
6500 Bored Locks
(See reversed Side for Installing 6500 Series Dummy Trim)
FOR INSTALLATION ASSISTANCE CALL SARGENT AT 1-800-727-5477 / www.sargentlock.com
Copyright © 2012, Sargent Manufacturing Company, an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Sargent Manufacturing Company is prohibited.A6913:E
1. Place paper template (supplied) on door
and mark for holes. Repeat for other side
of door. (Follow instructions on paper
template).
Figure 1
Figure 5
Figure 8
Figure 9
Figure 10
Figure 7
Figure 2
Figure 3
Figure 4
1. Position Lockbody (4) (as shown in g. 5) with
retractor facing the Latch Assembly (1), and the
tabs of the Adjustment Plate (6) lined up with the
notches on the door.
2. Slide the Lockbody (4) into the cross-bore hole from
the outside position.
3. Lockbody (4) must engage the
prongs of the Latch Assy. (1) as
shown.
4. The retractor of the Lockbody (4)
must engage the tailpiece of the
latch Assy. (1). Be sure the door is
open when installing lockset unit
if a guarded-latch unit is used.
5. Now you can tightly secure the
Latch Assy. (1) with Screws
(3) supplied.
1. When Strike Box (19) is not used
(optional), recess in door jamb must be
deep enough to allow latch bolt to extend
to its full free length.
1. To remove Outside Lever (14), insert Key (16)
and turn approx. 90 ° clockwise. Insert Push
Pin (21) into the hole on lever to depress lever
catch. Slide the Lever from the Tube (5).
2. Using standard pliers, pull out the retainer (15).
3. Remove Key (16), Cylinder (13), and Cylinder
Spacer (22) from the Lever.
4. When replacing Cylinder (13), secure by
pressing Retainer (15) till ush with shelf.
A. Door Preparation
D. Installation of lockset unit
F. Installation of levers G. Installing Strike Cylinder Removal
E. Securing the lockset unit to the door
B. Latch Installation C. Adjustment for door
thickness
2. Drill the 2-1/8" cross-bore & put in notches.
Then, drill the 1" hole.
2A. Drill 9/64" pilot holes halfway through door
(Repeat for other side of door). Then, using
pilot holes, drill (2) 7/16" dia. holes halfway
through the door. (Repeat for other side
of door. )
3. Mortise latch unit from 5/32" into door edge
to dimensions shown.
Before inserting Lockbody (4) into the door,
adjust for door thickness.
1. Screw the Adjustment Plate (6) onto the
Lockbody (4).
3. Rotate the Plate until the required gap is
obtained.
3/16" gap for 1-3/8" door
5/16" gap for 1-3/4" door
Lock will t in any door from
1-3/8" to 1-3/4" thickness
Determine correct backset and door thickness --- then place template on door and mark for holes
High edge of beveled door
3. Bore 2-1/8"
hole through door
4. Cut out to t lock
front, as shown
Cut out jamb for strike
Locate strike screws at ½ the door thickness measured from stop.
When strike box is not used- recess in jamb must be deep enough to allow latch bolt to extend its full free length.
Guard bolt stops on strike when door is closed.
To Mortise Door for Lock
To Mortise Frame for Strike See reverse side.
2. Bore 1" hole thru
into rst hole: (this hole must be centered in door edge and must be parallel to sides)
5. Slip the Scalp (12) onto the Inside Rose Assembly
(10) aligning the dimples with recesses in the Rose
and turn clockwise to lock.
1. Slide the Inside Support Plate (7) onto the Lock-
body with the tabs tting into the door notches.
2. Secure with 2 Support Plate Screws
(8) which t into the Lockbody.
3. Slide the Outside Rose Assembly (9) onto the
outside Tube (5B) with the Screw Posts entering
the post holes.
4. Slide the Inside Rose Assembly (10) onto
the Inside Tube (5A). Line up the Inside Rose
Assembly holes with the Outside Rose Assembly
Screw Posts and secure with the 2 Rose
Assembly Screws (11).
15
RETAINER
15
RETAINER
22
CYLINDER
SPACER
9
OUTSIDE
ROSE
ASSEMBLY
2
LATCH SLEEVE
(21/4" BACKSET .ONLY)
1
LATCH ASSEMBLY
3
LATCH SCREW
(2 REQ'D)
19
STRIKE
BOX
(OPTIONAL)
INSIDE
OUTSIDE
18
STRIKE
TEMPLATE
CROSS BORE HOLE
(2 1/8")
OUTSIDE
FACE
2 15/32"
MIN
7/16" DIA HOLE
(2 REQ'D)
SEE NOTE 2A.
2 9/16"
REF
2 1/4"
5/32"
NOTCH
5/32" DEEP
1" HOLE
INSIDE FACE
HOLE
1"
20
STRIKE SCREW
(2 REQ'D)
10
INSIDE ROSE
ASSEMBLY
17
INSIDE
LEVER 12
SCALP
11
ROSE
ASSEMBLY
SCREW
(2 REQ'D)
13
CYLINDER
14
OUTSIDE
LEVER
16
KEY
21
PUSH PIN
8
SUPPORT PLATE
SCREW (2 REQ'D)
7
INSIDE
SUPPORT PLATE
6
ADJUSTMENT
PLATE
5a
INSIDE
TUBE
5b
OUTSIDE
TUBE
4
LOCK
BODY
1.
LATCH
ASSEMBLY
LATCH
BOLT
BEVEL
POST HOLE
2 PLACES
TAB
(2)
5A
7
8
10
11
12
RECESS FOR
SCALP LOCKING
DIMPLE SCREW POST
(2 PLACES)
4.
LOCK BODY
GAP 8.
ADJUSTMENT
PLATE
4.
LOCKBODY
CROSS BORE HOLE
LOCKBODY
RETRACTOR
RETRACTOR
OUTSIDE FACE
PRONGS
TAB
TAB
NOTCH
1.
LATCH ASSEMBLY
1.
LATCH
ASSEMBLY
VIEW FOR
FIG. 6
17 5B
22
15
5A
15
13
14
16 20
SCREW
18
STRIKE
19
STRIKE BOX
(OPTIONAL)
14
OUTSIDE
LEVER
13
CYLINDER
15
RETAINER
22
CYLINDER SPACER
16
KEY
SHELF
LATCH ASSEMBLY
TAIL PIECE
8.
ADJUSTMENT
PLATE
Figure 6
LEVER CATCH
LEVER
CATCH
1. If backset is 2-3/4", slide latch sleeve
(2) onto the latch assy. (1).
(as shown).
2. Insert Latch Assy. (1) into 1" hole,
making certain that latch bolt bevel
faces direction of closing door.
(as shown)
3. DO NOT secure Latch Assy. (1)
until engaged with Lockbody (4),
as described in Figure 6.
2.
LATCH SLEEVE
(2 3/4" BACKSET .ONLY)
5B
10
1. Slide Cylinder Spacer (22) onto the
Cylinder (13). Open end of the Spacer
ts over the Cylinder Barrel. (See Figure 8).
2. Insert the Cylinder (13) into the Outside
Lever (14) and secure with Retainer (15).
3. Slip the Outside Lever (14) onto the
Outside Tube (5B) as far as possible.
Insert the Key (16) and turn approx. 90°
clockwise. Push the lever again until
the lever catch is engaged, securing
the lever. (Lever Catch my need to be
depressed, using Push Pin (21).)
4. Insert the remaining Retainer (15) into
the Inside Lever (17) and slide the Lever
onto the Inside Tube (5A). Push the lever
until the lever catch is engaged. (Lever
Catch may need to be depressed using
push pin (21).
4.
LOCKBODY

Instructions for Installing
6500 Line
SINGLE LEVER PULL DOUBLE LEVER PULL
1. Measure backset from
door edge and 38" up
from the oor and make
a mark. Put a square on
edge of door and line up
with mark. Then draw a
horizontal line 1-1/4" long
on both sides of mark.
2. Backset 1-9/32" left and
right from the mark on
the horizontal line mark
locations.
1. Measure backset from door edge
and 38" up from the oor and make
a mark. Put a square on edge of door
and line up with mark. Then draw a
horizontal line 1-1/4" long on both
sides of mark.
2. Backset 1-5/16": up and down from
the mark on the horizontal line mark
locations. Drill 1/8" pilot holes halfway
through door. Using pilot holes drill
two 7/16" holes slightly more than
halfway through.
3. Repeat steps 1 and 2 on opposite side
of door.
1. Place lever pull assembly onto door so that the two marks 1-9/32" from the
center are seen through the two threaded holes. Make sure plate is orientated on
door correctly (note: lever catch is always facing towards edge of door). Attach
assembly to door with (3) #6 x ½" combination screws. Tighten securely.
1. Place lever pull assembly onto door as
shown above. Make sure plate is oriented
on door correctly (note: lever catch is always
facing towards edge of door).
2. Attach assembly to door with (2) #6 x ½"
wood screws, tighten securely. Repeat
procedure on opposite side of door.
1. Slide rose onto tube making certain screw holes line up with the threaded holes
on the lever pull assembly
2. Secure rose with two #10-32 x 3/16" screws
1. Install (2) screw posts to outside rose using 10-32 x 1/2"
screws supplied.
2. Slide outside rose onto tube making certain screw posts
line up with the holes in the door.
3. Slide inside rose onto tube and secure both roses with two
#10-32 x 1-1-1/4" screws.
1. Place scalp onto rose aligning dimples with recesses in the rose (see above)
and turn clockwise to lock.
2. Slide lever onto tube. Make certain lever catch on tube is engaged in levers.
1. Place scalp onto inside rose aligning dimples with
recesses in the inside rose (see above) and turn
clockwise to lock.
2. Slide inside/outside levers onto tube. Make certain
lever catch on tube is engaged in levers.
A. Door Preparation A. Door Preparation
B. Attaching lever pull assembly B. Attaching lever pull assembly
C. Attaching rose C. Attaching roses For 64U94-2 function only
D. Install Lever
D. Install Lever
Fits ANSI A115.2
Mount trim in the same manner as
65u94 except omit step “a” attach
blank front with (2) # 8-32x 3/4 "
Phillips head screws.
To Install Levers
1. Push lever & cylinder onto tube as
far as it will go
2. Turn key counter clockwise as far
as it will go
Caution: At this time check to see if
key can be removed from cylinder.
if not, remove lever and rotate key
180°. Push lever and cylinder onto
tube as far as it will go.
3. Turn key 45° clockwise.
Push lever onto tube. Make
certain lever catch on tube is
engaged in lever.
To Remove Levers
1. Turn key counter clockwise as far
as it will go.
2. Turn key 45° clockwise.
3. Depress lever catch through hole
in lever.
4. Slide lever from the tube.
FOR INSTALLATION ASSISTANCE CALL SARGENT AT 1-800-727-5477 / www.sargentlock.com
Copyright © 2012, Sargent Manufacturing Company, an ASSA ABLOY Group company.
All rights reserved. Reproduction in whole or in part without the express written
permission of Sargent Manufacturing Company is prohibited.A6913:E
Important fold
edge here on
high edge of
beveled door
Important fold
edge here on
high edge of
beveled door
Drill a 7/16" dia. hole halfway
through door (top bottom)
Drill a 7/16" dia. hole halfway
through door (top bottom)
Bore 2-1/8" hole thru
door rst
Bore 2-1/8" hole thru
door rst
Mark for 1" dia. hole at
center of door thickness.
Drill thru onto cross bore
hole, parallel to sides of
door.
Determine correct backset
and door thickness – then
place template on door and
mark for holes.
2-3/8" backset (20 prex)
2-3/8" backset (20 prex)
2 ¾" backset
2 ¾" backset
1-9/32" 1-9/32"
38" FROM
FLOOR
38" FROM
FLOOR
7/16" THRU
HOLES
(2 REQ'D)
BACKSET
(SEE CHART) BACKSET
(SEE CHART)
EDGE OF DOOR
THREADED
HOLES
THREADED
HOLES
(2 PLACES)
EDGE OF
DOOR
HIGH EDGE OF
BEVEL DOOR
EDGE
OF
DOOR
EDGE
OF
DOOR
OUTSIDE
SCALP
SCALP
OUTSIDE
ROSE
INSIDE
ROSE
ROSE
SCREW
HOLES
LEVER
LATCH
LEVER
LATCH
LEVER
LATCH
SCALP
SCALP
TUBE
TUBE
LEVER
OUTSIDE
LEVER
OUTSIDE
ROSE
INSIDE
LEVER
TUBE
TUBE
TUBE
SCREW FOR
#10-32x1-
1 1/4"
(2 REQ'D)
SCREW FOR
#10- 3/16"
(2 REQ'D)
SCREW FOR POST
(2 PLACES)
INSIDE
OF DOOR
INSIDE
OF DOOR
INSIDE
OF DOOR
OUTSIDE
OF DOOR
OUTSIDE
OF DOOR
OUTSIDE
OF DOOR
HOLE FOR SCREW
POST
(2 PLACES)
LEVER CATCH
LEVER
CATCH
LEVER
PULL
ASSEMBLY
COMBINATION
SCREWS
#6 X 1/2"
(2 REQ'D)
COMBINATION
SCREWS
#6 X 1/2"
(2 REQ'D)
RECESS FOR
SCALP LOCKING
RECESS FOR
SCALP LOCKING
DIMPLE
USE FOR SCALP
LOCKING
DIMPLE
USE FOR SCALP
LOCKING
BACKSET 2-3/4"
STANDARD 2-3/8"
1-15/16"
1-15/16"
BACKSET 2-3/4"
STANDARD 2-3/8"