Atlas 412 User manual

Revised 9/21/2018
Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Co ntents
Specifications . . . . . .
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4
Installation Requirement
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5
Steps Of Installation . .
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7
Test Run . . . . . . . .
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35
Cylinder Bleeding Procedure . . . . . . 36
Operation Instructions.
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. 38
Maintenance Schedule.
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. 39
Trouble Shooting
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. 40
Exploded View
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. 41
Parts List . . .
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. 46
Warranty . . .
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. 53

Specifications
412
4
Specifications
412 Features
•Manual control air-operated locking system.
•Manual hydraulic power system, cable-driven.
•Diamond plate surface on platform
•Adjustable platform and adjustable safety lock ladders.
•Optional Jack: With hand pump/Air-operated hydraulic pump/Controlled by
power unit available.
Fig. 1
Model
Lifting
Capacity
Lifting
Height
Lifting
Time
Overall Length
(Inc. Ramps)
Overall
Length
(No Ramps)
Overall
Width
Width
Between
Columns
Gross
Weight
Motor
412
5.5T
12,000 lbs
1865mm
73 1/2”
60S
6012mm
236 5/8”
5100mm
200 3/4”
3208mm
126 1/4”
2852mm
112 1/4”
1100Kg
2,420 lbs
2.0HP

Installation Requirement
412
5
Installation Requirement
Tools Required
Rotary Hammer Drill (Φ19)
Hammer
Level Bar
English Spanner (12”)
Ratchet Spanner With Socket (28#)
Wrench set
(10#, 12#, 13#, 14#, 17#, 19#, 24#, 30#)
Carpenter’s Chalk
Screw Sets
Tape Measure (25’)
Pliers
Socket Head Wrench (3#, 5#, 6#)
Lock Wrench

Installation Requirement
412
6
Concrete Specifications
Specifications of concrete must be adhered to the specification as
following. Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 4” minimum and without reinforcing steel bars,
and must be dried totally before the installation.
2. Concrete must be in good condition and must be of test strength 3,000psi
(210kg/cm²) minimum.
3. Floors must be level and no cracks.
Fig. 3
Air Supply
Air pressure requirement: 0.5Mpa~0.8Mpa, Air line size ￠8×￠6 and ￠6×￠4.
Power Supply
220volt single phase source on a 30amp breaker with minimum of 10 gauge
wire running to the power unit. Operating voltage range is 208v-230v.

Steps Of Installation
412
7
Steps Of Installation
A. Location Of Installation
Check and insure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Check The Parts Before Assembly
1. Packaged lift and hydraulic power unit (See Fig. 4).
Fig. 4
2. Open the outer packing carefully (See Fig. 5).
Drive-thru R amp
Column
Shipment
Parts List
Parts box
Powerside Platform
Fig. 5
Offside Platform
Cross Beam

Steps Of Installation
412
8
3. Take off the drive-thru ramps and columns (See Fig. 6).
Fig. 6
4. Remove the screws of the upper package stand, take off the offside
platform, take out the parts inside the powerside platform, than remove the
package stand.
5. Move aside the parts and check the parts according to the shipment parts
list (See Fig. 7).
76
Fig. 7

Steps Of Installation
412
9
6. Open the carton of parts and check the parts according to the parts box list
(See Fig. 8).
Fig. 8

Steps Of Installation
412
10
7. Check the parts of the parts bag according to the parts bag list (See Fig. 9).
Parts Bag 1
Parts Bag 2
Fig. 9

Steps Of Installation
412
11
C. Use A Carpenter’s Chalk Line To Establish
Installation Layout As Per Table 1
Make sure the size is right and ground is flat (See Fig. 10).
Note: Reserve plenty of space in front and behind the installation site.
Car in Direction
Use a carpenter’s
chalk line to establish
installation la yout
Fig. 10
A
B
C
5100mm
200 3/4”
3208mm
126 1/4”
6025mm
237 1/4”
Table 1

Steps Of Installation
412
12
D. Install Cross Beams
Fig. 11
Fig. 12

Steps Of Installation
412
13
E. Fix The Anchor Bolts
1. Prepare the anchor bolts (See Fig. 13).
Fig. 13
Washer
Nut
Spring washer
2. Using the prescribed rotary hammer drill, and drill all the anchor holes and
install the anchor bolts, do not tighten the anchor bolts first (See Fig. 14).
Note: Anchor bolts driven into the ground at least 90mm
Fig. 14
F. Install the safety ladders
1. Take off the pulley safety cover and unscrew the four upper nuts of the
Safety Ladders, and then adjust the four lower nuts to be at the same
position. Withdraw the Slack-cable safety lock of the Cross-beam to insert
the Safety Ladder in, raise the Safety Ladder, and screw the upper nuts
(See Fig. 15).

Steps Of Installation
412
14
Primary
safety lock
6
Slack-cable safety lock
Safety
Ladder is
inserted
between
Limit Pins
Limit Pin
Limit Pin
Safety Ladder
Fig. 15
2. Install safety ladders (See Fig. 16).
7
Safety Ladder i s
inserted b et w een
Limit Pins of t he
cross -b eam
This height should
be the same for
four safety ladders
Safety ladder pass
through the hole of
the top plate, then
6 tighten the two nuts
Fig. 16

Steps Of Installation
412
15
G. Put The Cross Beams At The Same Height
The four primary
safety locks are
adjusted to be
locked to the
safety ladders at
the same time
Lifting Both Cross
Beams to the
same height, it is
recommended to
about 3 feet height
Fig. 17

Steps Of Installation
412
16
H. Install Powerside Platform
1. Put the powerside platform upon the cross beams by fork lift or manual,
offset the cross beams to the outside till the pulleys of both platforms can
set up into the cross beams (See Fig.18), Install the powerside platform
and screw up the bolts (See Fig.19).
Offset the cross
beam to the outside
when putting the
powerside platform
on the cross beams
Pulley installation
8
15
16
17
Install the
powerside
platform and
screw up
the bolts
Fig. 18
Fig. 19
Offset the
cross beam
to the outside
when putting
the powerside
platform on the
cross beams

Steps Of Installation
412
17
I. Assembly Of Offside Platform
Install the offside platform and slider block. Check the plumbness of columns
with a level. Adjust with shims if necessary. Then tighten the anchor bolts (See
Fig. 20).
18
8
3-14
3-15
3-16
Using the ratchet
spanner with socket
to tighten the bolts
Install the slider block
Note: The tightening torque for the anchor bolts is 117Nm or 110 Ft Lbs
Fig. 20

Steps Of Installation
412
18
J. Install Cables
1. Pass through the cables from the platform to the columns according to the
number of the cables.
C
A
B
D
Fig. 21
NO.
Cable
①
②
③
④
Length
(inc. connecting fitting)
3749mm
147 5/8”
10260mm
404”
5350mm
210 5/8”
8654mm
340 3/4”
57
C
56
55 A
B
58
D

Steps Of Installation
412
19
2. The cable pass through the cross beam to top plate of columns and be
screwed with cable nuts (See Fig. 22).
7
Cable pass through
between the
big pulley and
tension pulley
Cable pass
through top plate
and be screwed
with cable nuts
Fig. 22

Steps Of Installation
412
20
3. Illustration for platform cables (See Fig. 23).
Cable 4
Cable 2
Cable 1
Cable 4
Cable 3
Cable 2
Cable 4
Cable 2
Cable 1
Cable 4
Cable 3
Cable 2
19
Cable 2 Cable 4
Hex Bolt
Fig. 23