Atlas PV-12PX User manual

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Model: PV12
Revised: 09/29/23

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CONTENTS
Product Features and Specifications ...................................................3
Installation Requirement ..................................................................5
Installation Steps ….........................................................................7
Exploded View ...............................................................................32
Test Run .......................................................................................36
Operation Instruction ......................................................................38
Maintenance ..................................................................................39
Trouble Shooting ............................................................................40
Warranty .......................................................................................41

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I. PRODUCT FEATURES AND SPECIFICATIONS
CLEAR-FLOOR DIRECT-DRIVE MODEL FEATURES
Model PV12 (See Fig. 1)
· Direct-drive design minimizes the lift wear parts and breakdown ratio.
· Dual hydraulic cylinders, designed and made to high standards, utilizing imported oil
seal in cylinder.
· Self-lubricating UHMW Polyethylene slide blocks and bronze bush.
· Single-point safety release with dual safety design.
. Clear-floor design provides unobstructed floor use.
. Overhead safety shut-off device prevents vehicle damage.
MODEL PV12 SPECIFICATIONS
*SPECIAL LOW HEIGHT SETTING REQUIRES PURCHASE OF EXTRA CABLES
Model
Style
Lifting
Capacity
Lifting
Time
Lifting
Height
Overall Height
Overall
Width
Width
Between
Columns
Minimum
Pad Height
Motor
PV12
Clear-floor
Direct-drive
5.5 T/
12000 LBS
55S
72 ½” –
81 1/2”
165”/177”
150”*
150 3/4"
123 1/2"
4 1/2"
2.0HP

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Arm Swings View
For Model PV12
Fig. 2

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II. INSTALLATION REQUIREMENT
A. TOOLS REQUIRED
✓Rotary Hammer Drill (Φ19)
✓Hammer
✓Level Bar
✓English Spanner (12")
✓Ratchet Spanner With Socket (28#)
Wrench set
✓Carpenter’s Chalk
✓Screw Sets
✓Tape Measure (7.5m)
✓Pliers
✓Socket Head Wrench (3#, 5#, 8#)
Lock Wrench
(10#, 13#, 14#, 15#, 17#, 19#, 24# ,27#, 30#,)
Fig. 3

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B. Equipment storage and installation requirements.
The equipment should be stored or installed in a shady, moderately
temperate, ventilated and dry place.
C. The equipment should be unloaded and transferred by forklift.
D. SPECIFICATIONS OF CONCRETE (See Fig. 5)
Concrete specifications must be followed accordingly.
WARNING: Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be 6 inches minimum thickness, without reinforcing steel bars,
and must be completely cured before lift installation.
2. Concrete must be in good condition and must be of test strength of 3,000psi
(210kg/cm²) minimum.
3. Floors must be level with no cracks or holes.
E. POWER SUPPLY
220 volt single phase motor on a 30 amp breaker with minimum of 10 gauge wire.
Operating voltage range is 208v-230v.
Fig. 5
Concrete intensive must be
3,000psi (210kg/cm²)
55
Fig. 4
6”

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III.INSTALLATION STEPS
A. Location of installation
Check and ensure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Use a carpenter’s chalk line to establish installation layout of baseplate.
(See Fig. 6)
C. Check the parts before assembly.
1. Packaged lift and hydraulic power unit (See Fig. 7).
2. Move the lift aside with a forklift or hoist, and open the outer packing carefully and
move aside the top connecting assy. and parts box
(See Fig. 8).
Fig. 7
Fig. 8
Chalk Line
150 3/4 inch
Fig. 6

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3. Lift the upper column with a forklift or hoist and loosen the bolts on the
upper package stand. Remove the upper column and take out the parts in the
bottom column. (See Fig. 9)
4. Lift the lower column with a forklift or hoist, remove the package stand, then take off
the lower column and remove the parts from the inner column (See Fig. 10).
5. Move aside the parts and check the parts according to the shipment parts list.
(See Fig. 11 & Fig. 12).
Fig. 9
Fig. 10
Shipment parts list
Fig. 11

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6. Check the parts of the parts bag 1 according to parts bag list (See Fig. 13).
7. Check the parts of the parts bag 2 according to parts bag list (See Fig. 14).
Fig. 13
Fig. 14
Parts box
Fig. 12

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D. Install the hydraulic hose and lock release cable brackets on
extension columns (See Fig. 15).
Fig. 15

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E. Install hydraulic cylinder
Wrap both ends of straight fittings with white Teflon tape, install straight fitting in each
cylinder (See Fig. 16).
Fig. 16
The fitting of the cylinder
toward the hole of the column

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F. Install columns
Lay down the columns on the installation site parallel to each other. Position the
power side column according to the installation site. This lift is designed with
2-section columns. Adjust lift height according to the ceiling height and connect the
inner and extension columns.
1. When the ceiling height is over 177 1/8”, connect the extension columns
using the bottom set of holes (See Fig. 17)
High Setting
Fig. 17

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2. When the ceiling height is over 165 3/8”but is less than 177 1/8”, connect
the extension columns using the middle set of holes (See Fig. 18)
Low Setting
Fig. 18

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3. When the ceiling height is less than 165 3/8”, connect the extension columns
using the top set of holes (See Fig. 19)
NOTE: THIS SETTING REQUIRES THE ADDITIONAL PURCHASE OF SHORTER CABLES
Special Low Setting
Fig. 19

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G. Position the columns
Position the columns so the base plates line up with a chalk line. Position the offside
column parallel to the power side column at the approximate width of 122 5/8”. Install
the overhead cross beam. Level and plumb the columns, shim where necessary. Drill
3/4”anchor holes. If the top of the anchor exceeds 2 inches above the floor grade, you
DO NOT have enough embedment, tighten the anchor bolts to 150 Ft Lbs.
Do not drill holes for anchor bolts until overhead cross beam has been installed.
(See Fig. 20)
.
Drilling
Cleaning
Bolting
4”
Fig. 20

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H. Install overhead top beam
1. With help of the hook of top beam, put one side of top beam on top of the extension
column and connecting the top beam to extension column by bolts, tighten the bolts.
(See Fig. 21).
Fig. 21
Hook on the extension
columns
Tighten the bolts
10
9
8
15
1

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2. Assemble overhead top beam: tighten the anchor bolts (See Fig. 22).
Fig. 22
Tighten the anchor bolts with
ratchet with socket
The anchor bolts should be Torqued
to 125 Ft Lbs. or 150 N.m

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I. Installing the limit switch control bar and limit switch (See Fig. 23)
Fig. 23

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J. Install safety device (See Fig. 24 & Fig. 25).
Fig. 24 Power side safety device
Fig. 25 Offside safety device

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K. Lift the carriages up manually and set on the 1st set of locks. (See Fig. 26).
Fig. 26