Atlas PV-10P Owner's manual

Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Contents
Specifications. . . . . . . . . . . . . 4
Installation Requirement . . . . . . . 6
Installation Steps . . . . . . . . . . . 8
Exploded View . . . . . . . . . . . .39
Test Run . . . . . . . . . . . . . . .43
Operation Instructions. . . . . . . . .45
Maintenance Schedule. . . . . . . . .46
Trouble Shooting . . . . . . . . . . .47
PV-10P and PV-10HP Parts List. . . . .48
Warranty . . . . . . . . . . . . . . .54

Specifications 4
PV-10P / PV-10HP
Specifications
Clear-Floor Direct-Drive Model Features
Model PV-10P & PV-10HP (See Fig. 1)
• Direct drive hydraulic cylinder design, minimizes the lift wear parts and
breakdown ratio
• Dual hydraulic cylinders, designed and made on ANSI standards, utilizing
NOK oil seal in cylinder
• Self- lubricating UHMW Polyethylene sliders and bronze bush
• Single-point safety release with dual safety design
• Clear-floor design, provides non-obstructed floor use
• Overhead safety shut-off device prevents vehicle damage
• Standard adjustable heights accommodates variety of ceiling heights
Fig. 1

Specifications 5
PV-10P / PV-10HP
Model PV-10P/ PV-10HP Specifications
Model Style Lifting
Capacity Lifting Time Lifting Height Overall Height Overall Width
Width
Between
columns
Minimum
Pad
Height Motor
PV-10P Clear-floor
Direct drive 4.5 T 10,000 lbs 55S 1842-2112mm 72 1/2”–83 1/8” 3635/3735mm 143 1/8”/ 147” 3492mm 137 1/2” 2800mm 110 1/4” 115 mm 4 1/2” 3.0HP
PV-10HP Clear-floor
Direct drive 4.5 T 10,000 lbs 55S 1842-2112mm 72 1/2”–83 1/8” 3812/4245/4345mm 150”/167 1/8”/171” 3492mm 137 1/2” 2800mm 110 1/4” 115mm 4 1/2” 3.0 HP
Arm Swings View For Model PV-10P & PV-10HP
Fig. 2
39.5 in
58 in
96.25 in
40.5 in
28 in
137.5 in

Installation Requirement 6
PV-10P / PV-10HP
Installation Requirement
Tools Required
Rotary Hammer Drill (3/4in bit) Carpenter’s Chalk
Hammer Screw Drivers
4 Foot Level Tape Measure (25ft)
Crescent Wrench (12”) Pliers
Ratchet & Socket (28mm) Allen Head Wrench (3mm, 5mm, 8mm)
Wrench set (mm)
(10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#, 30#) Vise Grips
Fig. 3

Installation Requirement 7
PV-10P / PV-10HP
Concrete Specifications (See Fig. 4)
Concrete specifications must be followed accordingly.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must have 4 inches minimum and must be totally cured before lift
installation.
2. Concrete must be in good condition and must have a test strength 3,000psi
minimum.
3. Floors must be level with no cracks or holes.
Fig. 4
Power Supply
220 volt single phase motor on a 30 amp breaker with minimum of 10 gauge
wire. Operating voltage range is 208v-230v.
4”

Installation Steps 8
PV-10P / PV-10HP
Installation Steps
A. Location of installation
Check and ensure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Use a carpenter’s chalk line to establish
installation layout of base plate (See Fig. 5).
Fig. 5
C. Check the parts before assembly.
1. Packaged lift and hydraulic power unit (See Fig. 6).
Fig. 6
Chalk Line
137.5 in

Installation Steps 9
PV-10P / PV-10HP
2. Move aside the lift aside with a fork lift or hoist, and open the outer packing
carefully (See Fig. 7).
Fig. 7
3. Remove the top connecting assembly and parts box (See Fig. 8).
Fig. 8
4. Lift the upper column with a fork lift or hoist and loosen the bolts on the
upper package stand. Remove the upper column and take out the parts in the
bottom column (See Fig. 9).
Fig. 9
Shipment
Parts list
Serial No.
Top Connecting Assembly
Parts box

Installation Steps 10
PV-10P / PV-10HP
5. Lift the lower column with a fork lift or hoist, remove the package stand.
Remove the lower column and remove the parts in the inner column
(See Fig. 10).
Fig. 10
6. Move aside the parts and check the parts according to the shipment parts list
(See Fig. 11).
Fig. 11

Installation Steps 11
PV-10P / PV-10HP
7. Open the parts box and check the parts according to parts box list
(See Fig. 12).
Fig. 12
8. Check the parts in the parts bag 1 according to parts bag list (See Fig. 13).
Fig. 13
9. Check the parts in the parts bag 2 according to parts bag list (See Fig. 14).
Fig. 14
Bag 1
PV-10P/PV-10HP
Bag 2
PV-10P/PV-10HP

Installation Steps 12
PV-10P / PV-10HP
D. Install the hydraulic hose and lock release cable
brackets on the extension columns (See Fig. 15).
Fig. 15
Use M6 x 20 Hex Bolts with
M6 Nylock Nut & M6 Washer

Installation Steps 13
PV-10P / PV-10HP
E. Install hydraulic cylinder
Connect the extended straight fitting and 90° fitting. Install the cylinders inside
the carriages (See Fig. 16).
Fig. 16
Use Teflon tape to seal pipe threads.
Do not use teflon tape on hydraulic hose ends.
Power Side
Column Offside
Column

Installation Steps 14
PV-10P / PV-10HP
F. Install columns
Lay down the two columns on the installation site parallel of each other. Position
the power side column according to the actual installation site. This lift is
designed with 2 sectional columns. Adjust the height according to your ceiling
height.
For model PV-10P
1. When the ceiling height is less than 3750mm (147 5/8”), connect the
sectional columns with the upper holes (See Fig. 17).
Fig. 17 - Low Setting

Installation Steps 15
PV-10P / PV-10HP
2. When the ceiling height is over 3750mm (147 5/8”), connect the sectional
columns with the lower holes (See Fig. 18).
Fig. 18 - High Setting

Installation Steps 16
PV-10P / PV-10HP
For model PV-10HP
1. When the ceiling height is between 4250mm (167 3/8”) and 4350mm (171
1/4”), connect the sectional columns with the middle holes (See Fig. 19).
Fig. 19 - Low Setting

Installation Steps 17
PV-10P / PV-10HP
2. When the ceiling height is over 4350mm (171 1/4”), connect the sectional
columns with the lower holes (See Fig. 20).
Fig. 20 - High Setting

Installation Steps 18
PV-10P / PV-10HP
G. Position posts
Position the columns upright on the installation layout. Position the offside
column parallel to the power side column at the approximate overall width
(1371/2”). Install the overhead cross beam. Do not drill holes for anchor bolts
until overhead cross beam has been installed.
Fig. 22
Install the anchor bolts. Check the posts for plumb with level bar, and adjust
with the horseshoe shims if the columns are not plumb. Do not tighten the
anchor bolts.
See Fig. 23
Use M12 x 30 Hex Bolt
with M12 Nylock Nut
Fig. 21
Drill the anchor holes to the depth
of the length of the anchor bolts

Installation Steps 19
PV-10P / PV-10HP
H. Install overhead top beam
1. With help of the hook of top beam, put one side of top beam on top of the
extension column and connect the top beam to extension column by bolts,
tighten the bolts. Then assemble the connecting bracket (See Fig. 23).
Use M12 x 30
Hex Bolt with
M12 Nylock Nut
Fig. 23
Tighten the bolts
Hook onto the
extention columns

Installation Steps 20
PV-10P / PV-10HP
2. Assemble overhead top beam and tighten the anchor bolts (See Fig. 24).
Fig. 24
Use M12 x 30 Hex Bolt
with M12 Nylock Nut
Tighten