Atlas 414 User manual

Replace This With Cover PDF

Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Contents
Specifications . . . . . . . . . . . . . 4
Installation Requirement . . . . . . . 5
Steps Of Installation . . . . . . . . . 7
Exploded View . . . . . . . . . . . . 30
Test Run . . . . . . . . . . . . . . . 33
Cylinder Bleeding Procedure . . . . . . 34
Operation Instructions. . . . . . . . . 36
Maintenance Schedule. . . . . . . . . 37
Trouble Shooting . . . . . . . . . . . 38
Parts List . . . . . . . . . . . . . . . 39
Warranty . . . . . . . . . . . . . . . 44

Specifications 4
414
Specifications
414 Features
• Manual control air-operated system.
• Mechanical self-lock and air-driven safety release.
• Manual hydraulic power system, cable-driven.
• Sand finish platform
• Adjustable platform and adjustable safety lock ladders.
• Optional Jack:With hand pump/Air-operated hydraulic pump/Controlled by
power unit.
Fig. 1
Model Lifting
Capacity Lifting Height Lifting Time
Overall
Length
(Inc. Ramps)
Overall
Width
Width
Between
Posts
Gross
Weight Motor
414 14,000 lbs 74” 60 S 256” 130
7/8” 116” 3200 lbs.
2.0 HP
220V
1 Phase

Installation Requirement 5
414
Installation Requirement
Tools Required
Rotary Hammer Drill (Φ19)
Hammer
Level Bar
English Spanner (12”)
Ratchet Spanner With Socket (28#)
Wrench set
(10#, 12#, 13#, 14#, 17#, 19#, 24#, 30#)
Carpenter’s Chalk
Screw Sets
Tape Measure (25’)
Pliers
Socket Head Wrench (3#, 5#, 6#)
Lock Wrench
Fig. 2

Installation Requirement 6
414
Concrete Specifications
Specifications of concrete must be adhered to the specification as
following. Failure to do so may result in lift and/or vehicle falling.
1. Concrete must be thickness 6” minimum and without reinforcing steel bars,
and must be dried totally before the installation.
2. Concrete must be in good condition and must be of test strength 3,000psi
(220kg/cm2) minimum.
3. Floors must be level and no cracks.
Fig. 3
Air Supply
Air pressure requirement: 75-120 psi, Air line size 8mm×6mm and 6mm×4mm.
Power Supply
The electric power unit must be greater than 2 horse power. Electrical wire must
be a minimum of 10 gauge.

Steps Of Installation 7
414
Steps Of Installation
A. Location Of Installation
Check and ensure the installation location (concrete, layout, space size etc.) is
suitable for lift installation.
B. Check The Parts Before Assembly
1. Packaged lift and hydraulic power unit (See Fig. 4).
Fig. 4
2. Open the outer packing carefully (See Fig. 5).
Fig. 5
Parts box
Drive-thru Ramp
Cross Beam
Column
Offside Platform
Shipment
Parts List
Powerside Platform

Steps Of Installation 8
414
3. Remove the Drive-thru Ramps and Columns (See Fig. 6).
Fig. 6
4. Loosen the screws of the upper package stand, take off the offside
platform, take out the parts inside the power side platform, than remove
the package stand.
5. Move aside the parts and check the parts according to the shipment parts
list. (See Fig. 7).
Fig. 7
76

Steps Of Installation 9
414
6. Open the carton of parts and check the parts according to the parts box list
(See Fig. 8).
Fig. 8
7. Check the parts of the parts bag according to the parts bag list (See Fig. 9).
Fig. 9

Steps Of Installation 10
414
C. Use A Carpenter’s Chalk Line To Establish
Installation Layout As Per Table 1
Make sure the size is right and base is flat (see Fig. 10).
Note: Reserve space before and behind the installation site.
Fig. 10
MODEL A B C
414 216 1/2” 130 7/8” 253”
Table 1
Use a carpenter’s
chalk line to establish
installation layout
Car in Direction

Steps Of Installation 11
414
D. Install Cross Beams
Note: Install the runway platforms on the cross beams prior to drilling
the anchor holes. This will help if measurements are incorrect. Do not
fully tighten platform bolts.
Fig. 11
Fig. 12

Steps Of Installation 12
414
E. Anchor Bolts
1. Prepare the Anchor Bolts (See Fig. 13).
Fig. 13
2. Use a the rotary hammer drill with a ¾ inch masonry bit and drill all the
anchor holes and install the anchor bolts (See Fig. 14).
Fig. 14
F. Install The Safety Ladders
1. Take off the pulley safety cover and unscrew the four upper nuts on the
Safety Ladders, and then adjust the four lower nuts so they are at the same
level. Pull back on the cable safety lock on the Cross-beam to insert the
Safety Lock Ladder in, raise the Safety Ladder, and thread the upper nuts.
(See Fig. 15).
Nut
Spring washer
Washer

Steps Of Installation 13
414
Fig. 15
2. Install safety ladders (See Fig. 16).
Fig. 16
Safety
Ladder is
inserted
between
Limit Pins
Limit Pin
Slack-cable safety lock
Limit Pin
Primary
safety lock
6
Safety Ladder
This height should
be the same for
four safety ladders
6
7
Safety ladder pass through
the hole of the top plate,
then tighten the two nuts
Safety Ladder
is adjusted to
be parallel to
the back side
of Column.

Steps Of Installation 14
414
G. Put The Cross Beams At The Same Height
Fig. 17
The four primary
safety locks are
adjusted so the
locks engage at
the same time
Lift both cross
beams to the
same height,
about 3 feet high

Steps Of Installation 15
414
H. Install Power Side Platform
1. Loosen one side of the pulley (See Fig. 18).
Fig. 18
9
11
10 12
13
14
8
Pull the cylinder shaft out
to its maximum distance

Steps Of Installation 16
414
2. Install the platform to Cross Beam with a forklift or other lifting device (See
Fig. 19).
Fig. 19
17
16
15

Steps Of Installation 17
414
I. Assemble The Pulleys Back To The Power Side Platform
Install the offside platform on the cross beams and check the plumb of
columns with a level, adjust with the shims and tighten the Anchor Bolts
(See Fig. 20).
Fig. 20
18
8
Install the pulley
Using the ratchet
spanner with socket
to tighten the bolts

Steps Of Installation 18
414
J. Install Cables
NO.
Cable ①②③④
Length
(inc. connecting fitting)
4104 mm
161 5/8”
11058 mm
435 3/8”
5810 mm
228 3/4”
9354 mm
368 1/4”
Fig. 21
C
D
B
A
C
D
B
A
57
58
56
55

Steps Of Installation 19
414
1. After routing the cables through the pulleys, attach the cables to the
connecting plate. (See Fig. 22).
Fig. 22
Cable 3
Cable 2
Cable 2
Cable 4
Cable 4
Cable 1
Cable 3
Cable 2 Cable 2
Cable 4
Cable 4
Cable 1
19
Cable 4
Cable 2
Hex Bolt

Steps Of Installation 20
414
2. The cable passes through Cross Beam and top plate on the column. Install
the cable nuts (See Fig. 23).
Fig. 23
7
Cable passes through
top plate and install
the two cable nuts
on top of each other
Cable passes through
the big pulley and
in front of the white
safety lock pulley