Atlas BP12000 User manual

CONTENTS
Product Features and Specifications ..............................................1
Installation Requirement ............................................................ 3
Steps of Installation ………………………………………………..……………………………4
Exploded View ..........................................................................21
Test Run ..................................................................................24
Operation Instruction ................................................................25
Maintenance ........................................................................... 26
Trouble Shooting ..................................................................... 27
Parts List................................................................................. 28

1
I. PRODUCT FEATURES AND SPECIFICATIONS
FLOOR PLATE CHAIN-ASSIST MODEL FEATURES
Model BP12000 (See Fig. 1)
·Dual hydraulic chain-assist cylinders, designed and made on ANSI standards, utilizing NOK oil
seal in the cylinders
· Self- lubricating UHMW Polyethylene sliders and bronze bushings
· Single point safety release and dual safety design
· Symmetric arms design with 3-stages on the front and rear arms
· Convenient width adjustment: Distance between columns 3137mm (123 1/2”) and 3000mm
(118 1/8”)
. Stackable rubber pads with 1.5, 3 and 6” inch extension adaptors
MODEL BP12000 SPECIFICATIONS
Model Style
Lifting
Capacity
Lifting
Time Lifting Height Overall
Height Overall Width
Width
Between
Columns
Minimum
Pad
Height
Gross
Weight Motor
BP
12000
Base Plate
Chain-Drive 12,000lbs 55 Seconds
1860mm -
2130mm
73 1/4” – 83 7/8”
3110mm
122 1/2”
3692/3829mm
145 3/8”-150
3/4”
3000/3137mm
118 1/8”-123
1/2”
115 mm
4 1/2”
980Kg
2,156lbs 4.0 HP
Fig. 1

2
Arm Dimensions
For Model 212
Fig. 2

3
II. INSTALLATION REQUIREMENTS
A. TOOLS REQUIRED
9Rotary Hammer Drill (3/4” Bit)
9Hammer
94 Foot Level Bar
9Crescent Wrench (12inch)
9Ratchet Spanner With Socket (28mm)
3Wrench set (mm)
9Carpenter’s Chalk
9Screw Driver Sets
9Tape Measure (25’)
9Pliers
9Allen Head Wrench (6#)
3Vise Grips
(10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#)
Fig. 3

4
B. CONCRETE SPECIFICATIONS (See Fig. 4).
Concrete specifications must be adhered to.
Failure to do so may result in personal injury; lift and/or vehicle falling.
1. Concrete must have a minimum thickness of 6 inches. Concrete must be cured before the
installation.
2. Concrete must be in good condition and must be of test strength 3,000psi (250kg/cm²)
minimum.
3. Floors must be level and no cracks.
C. POWER SUPPLY
The power unit source must be 3Kw minimum. The electrical wire size must be a minimum of 10
gauge with a sufficient ground source. Minimum of a 30 amp breaker is required.
III.STEPS OF INSTALLATION
A. Location of Installation
Make sure the location of the lift (concrete, layout, space size etc.) is suitable for installation.
B. Use a carpenter’s chalk line to establish installation layout of the base plate (See Fig. 5).
83
Snap a line
Fig. 4
Fig. 5
1453/8” or 1503/4”
6” 6”
Concrete strength 3,000psi

5
C. Check the parts before assembly.
1. Packaged lift and hydraulic power unit (See Fig. 6).
Fig. 6
2. Move the lift aside with fork lift or hoist, and open the outer packing carefully
(See Fig. 7).
Fig. 7
3. Remove the parts from the upper and inside of the column. Remove the parts box, and check the
parts according to the shipment parts list (See Fig. 8).
4. Loosen the bolts on the upper package stand, take off the upper column and remove the
package stand.
Shipment Parts list Floor coverSerial #
Fig. 8

6
5. Move aside the parts and check the parts according to the shipment parts list
(See Fig. 9).
6. Open the parts box (84) and check the parts according to parts box list
(See Fig. 10).
Fig. 10
Fig. 9


7
7. Check the parts in the parts bag according to parts bag list (See Fig. 11).
D. Position power side columns
Lay down two columns on the installation site parallel, position the power side column according
to the actual installation site. Usually, it is suggested to install power side column on the right
side. Install the top plates (See Fig.12).
Car-in direction
Power side column
Offside column
Assemble top plates using
M12*30 hex bolt with nut
and washer.
Fig. 12
51
52
53
Fig. 11

8
E. Position the columns check the columns for plumb with a level bar, and adjust with the
shims if the columns are not true. (See Fig. 13).
Note: Set the width to 145 3/8” or 150 ¾”
F. Fix anchor bolts
1. Prepare anchor bolts (See Fig. 14).
118 1/8” or 123 1/2”
54
145 3/8 or 150 3/4
Lock washerWasher Nut
Fig. 14
Adjust the columns
to vertical with the
shims
check the columns
plumb (front and side)
with level bar
Fig. 13

9
2. Use a rotary hammer drill and ¾” masonry bit. Drill all the anchor holes and install the anchor
bolts. Tighten the anchor bolts between 60 and 86 foot pounds. (See Fig. 15).
G. Install safety locks (See Fig. 16&17).
Power side safety lock
Fig. 16
Fig. 15
58
57
59 60 52
6
56
55 61
64
63
65
66
67
69
62
68
Offside safety lock
Fig. 17

10
H. Lift the carriages up by hand and lock them at the same level
(See Fig. 18).
Fig. 18
Safety device locked at the
same level

11
I. Install cable
According to step E (Width Setting) to choose the width distance of your lift (See Fig.13).
Note: Follow cable routing diagram below
1. For width distance with 150 3/4” (See Fig.19).
Pass the cable through from the
bottom to the top of the two
plates on the carriages.
Upper cable plate
70
70
Fig. 19

12
2. For width distance with 145 3/8”
2.1. Pass through the cable from the bottom to the top of the carriage, The fitting of cable pass
through the hole of the carriages and be screwed with two cable nuts. (See Fig. 20).
Cable pass
thou
g
h direction
Threaded with
two cable nuts
Pass the cable through the
hole on the two cable
connecting plates on the
carriages.
Cable connect
plate
71
Cable pass though
direction
Fig. 20

13
2.2. Pass the cable through as shown below(See Fig. 21).
70
70
Fig. 21

14
J. Install the cable on the safety locks (See Fig. 22).
Note: Install the safety cable from the offside safety first. Pay attention to the pass through
direction.
72
63
73
2. According to the arrow
direction, pass the cable
from offside safety lock to
the power side safety lock
3. Reinstall the nuts
after installation
1. Install the safety
cable from the
offside safety lock
Fig. 22

15
K. Install the hydraulic power unit and oil hose assembly. (See Fig. 23).
Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil.
Note: Use hydraulic oil AW46.
http://www.gregsmithequipment.com/Whats-The-Best-Oil-For-My-Lift
Fig. 23
View A
View A
74
81 82 81
75
74
203
7
76
77
20 78
80
79
81
20
81

16
L. Install floor cover (See Fig. 24).
NOTE: Choose different extension cover according to the columns distance.
9
8
7
1
Installation for 123 1/2” columns distance:
Use long extension covers to connect the floor
cover.
Fig. 24
OR
1
Installation for 118 1/8” columns distance:
Use short extension cover to connect the
floor cover.

17
M. Install the lifting arms and adjust the arm locks
1. Install the lifting arms (See Fig. 25).
2. Use an 8mm allen wrench and loosen the allen bolts on the arm locks (See Fig. 26).
3. Adjust the arm lock as shown below (See Fig. 27).
4. Adjust the moon gear and arm lock so they mesh together, then tighten bolts on the arm lock
(See Fig. 28).
Use an 8mm allen
wrench
Fig. 25 Fig. 26
Fig. 27 Fig. 28
Adjust the Arm lock Lock the the nuts after the moon gear
and arm lock engaged well

18
Control button
N. Install Electrical System
1. 220V single phase motor
1.1. Circuit diagram (See Fig. 29).
1.2. Connection step (See Fig. 30)
a. Connect the two power supply lines (fire wire Land zero wire N) to the terminals on the AC
contactor marked L1, L2.
b. Terminal 4# on the control button connected with terminals L1 on the AC contactor; Terminal
3# on the control button connected to terminal A1on the AC contactor.
Fig. 30
Fig. 29
Power supply
LL1L2
A1
3#
4#
N

19
1.3. Connection diagram (See Fig. 31).
Fig. 31
Control switch
P
O
W
E
R
S
U
P
P
L
Y