Atlas BP12000X User manual

Read this entire manual before operation begins.
Record below the following information which is located on the serial number
data plate.
Serial No.
Model No.
Date of Installation

Contents
Specifications . . . . . . . . . . . . . 4
Installation Requirement . . . . . . . 6
Steps Of Installation . . . . . . . . . 8
Test Run . . . . . . . . . . . . . . . 24
Operation Instructions. . . . . . . . . 26
Maintenance Schedule. . . . . . . . . 27
Trouble Shooting . . . . . . . . . . . 28
Exploded View . . . . . . . . . . . . 29
Parts List . . . . . . . . . . . . . . . 32
Warranty . . . . . . . . . . . . . . . 37

Specifications 4
BP12000X
Specifications
BP12000X Floorplate Chain-Drive Model Features (See Fig. 1)
• Dual hydraulic direct-drived cylinders, designed and made on ANSI
standards, utilizing NOK oil seal in cylinder
• Self- lubricating UHMW Polyethylene sliders and bronze bush
• Single-point safety release, and dual safety design
• Symmetric arms design with 3-stages front and rear arms
• Convenient width adjustment: Distance between columns 3137mm (123
1/2”) and 3000mm (118 1/8”)
• Stackable rubber pad with 1.5” , 2.5” and 5” extension adapters
Fig. 1

Specifications 5
BP12000X
Model BP12000X Specification
Style Lifting
Capacity Lifting Time Lifting Height Overall Height Overall Width Width Between Columns Minimum Pad Height Gross Weight Motor
Floor-plate
Chain-drived
5.5T
12,000lbs 55S 1860mm-2089mm 73 1/4” – 82 1/4”
3110mm
122 1/2”
3692/3829mm
145 3/8”-150 3/4”
3000/3137mm
118 1/8”-123 1/2”
120mm
4 3/4”
980Kg
2,156lbs 2.0 HP
Arm Swing View
Fig. 2

Installation Requirement 6
BP12000X
Installation Requirement
Tools Required
Rotary Hammer Drill (3/4”) Carpenter’s Chalk
Hammer Screw Drivers
Level Bar Tape Measure (25ft)
Crescent Wrench (12”) Pliers
Ratchet Spanner With Socket (28#) Allen Head Wrench (6#)
Wrench set (mm)
(10#, 13#, 14#, 15#, 17#, 19#, 24#, 27#)
Vise Grips
Fig. 3

Installation Requirement 7
BP12000X
Specifications Of Concrete (See Fig. 4)
Concrete specifications must be adhered to the specification as following.
Failure to do so may result in lift and/or vehicle falling.
1. Concrete must have a minimum thickness of 6 inches. Concrete must be
cured before the installation.
2. Concrete must be in good condition and must be of test strength 3,500psi
minimum.
3. Floors must be level with no cracks.
Fig. 4
Power Supply
The electrical source must be 3Kw minimum. The source cable size must be
2.5mm² and in good condition of contacting with floor.

Steps Of Installation 8
BP12000X
Steps Of Installation
A. Location Of Installation
Make sure the location of the lift (concrete, layout, space size etc.) is suitable for
installation.
B. Use A Carpenter’s Chalk Line To Establish
Installation Layout Of The Base Plate (See Fig. 5)
Fig. 5
C. Check The Parts Before Assembly
1. Packaged lift and hydraulic power unit (See Fig. 6).
Fig. 6

Steps Of Installation 9
BP12000X
2. Move the lift aside with fork lift or hoist, and open the outer packing carefully
(See Fig. 7).
Fig. 7
3. Remove the parts from the upper and inside of the column. Remove the parts
box, and check the parts according to the shipment parts list (See Fig. 8).
Fig. 8
4. Loosen the bolts of the upper package stand, take off the upper column and
remove the package stand.
Parts Box
Shipment
Parts list
Floor cover
Serial No.

Steps Of Installation 10
BP12000X
5. Move aside the parts and check the parts according to the shipment parts list
(See Fig. 9, 10).
Parts in the shipment parts list
Fig. 9
Parts in the parts box (84)
Fig. 10
84

Steps Of Installation 11
BP12000X
6. Open the parts bag and check the parts according to parts bag list (See Fig. 11).
Fig. 11
D. Position Power Side Columns
Lay down two columns on the installation site parallel, position the power side
column according to the actual installation site. Usually, it is suggested to install
power side column on the right side. Install the top plates (See Fig.12).
Offside column
Power side column
Car-in direction
Assemble top
plate using
M12*30 hex
bolt with nut
and washer. Fig. 12

Steps Of Installation 12
BP12000X
E. Position Columns, Install Anchor Bolts, Check The
Columns Plumbness With Level Bar, And Adjusting
With The Shims If The Columns Are Not Vertical, Don’t
Tighten The Anchor Bolts At This Time (See Fig. 13)
Note: Set the width to 145 3/8” or 150 ¾”
Adjust the
columns to
vertical with
the shims
118 1/8”
or
123 1/2”
54/54A
Check the columns
plumb (front and
side) with level bar
145 3/8” or 150 3/4”
Fig. 13

Steps Of Installation 13
BP12000X
F. Fix Anchor Bolts
1. Prepare anchor bolts (See Fig. 14).
2. Use a rotary hammer drill and ¾” masonry bit. Drill all the anchor holes and install
the anchor bolts. Tighten the anchor bolts between 60 and 86 foot pounds.
Fig. 15
G. Install Safety Locks (See Fig. 16 & 17)
Power side safety device Fig. 16
Fig. 14
Lock washer
Washer
Nut

Steps Of Installation 14
BP12000X
Offside safety device Fig. 17

Steps Of Installation 15
BP12000X
H. Lift The Carriages Up By Hand And Lock
Them At The Same Level (See Fig. 18)
Fig. 18
Safety device
locked at the
same level

Steps Of Installation 16
BP12000X
I. Install Cable
According to step E (Width Setting) choose the width distance of your lift
(See Fig.13).
Note: Pass through the cable from the hole of the strength plate of one carriage
to another carriage.
1. For width distance with 150 3/4” (See Fig.19).
Fig. 19

Steps Of Installation 17
BP12000X
2. For width distance with 145 1/2”
2.1. Pass the cable through from the bottom to the top of the carriage. The
cable passes through the hole of the carriages and is screwed with two cable
nuts. (See Fig. 20).
Fig. 20

Steps Of Installation 18
BP12000X
2.2. Pass the cable through as shown below (See Fig. 21).
Fig. 21

Steps Of Installation 19
BP12000X
J. Install The Cable On The Safety Locks (See Fig. 22)
Note: Install the safety cable from the offside safety first. Pay attention to the
pass through direction.
Fig. 22

Steps Of Installation 20
BP12000X
K. Install Hydraulic Power Unit And Oil
Hose Assembly (See Fig. 23)
Fig. 23
Tighten all the hydraulic fittings, and fill the reservoir with hydraulic oil.
Note: Use hydraulic oil AW46.