Autel Maxiscan MS509 User manual

Table of Contents
1. SAFETY PRECAUTIONS AND WARNINGS.............................................. 1
2. GENERAL INFORMATION.......................................................................... 2
2.1 ON-BOARD DIAGNOSTICS (OBD) II ............................................................. 2
2.2 DIAGNOSTIC TROUBLE CODES (DTCS)........................................................ 2
2.3 LOCATION OF THE DATA LINK CONNECTOR (DLC) .................................... 3
2.4 OBD II READINESS MONITORS .................................................................... 4
2.5 OBD II MONITOR READINESS STATUS......................................................... 5
2.6 OBD II DEFINITIONS .................................................................................... 6
3. USING THE SCAN TOOL.............................................................................. 8
3.1 TOOL DESCRIPTION ...................................................................................... 8
3.2 SPECIFICATIONS.......................................................................................... 10
3.3 ACCESSORIES INCLUDED ............................................................................ 10
3.4 NAVIGATION CHARACTERS ........................................................................ 10
3.5 KEYBOARD.................................................................................................. 11
3.6 POWER ........................................................................................................ 11
3.7 DTC LOOKUP ............................................................................................. 12
3.8 PRODUCT SETUP ......................................................................................... 13
3.9 TOOL INFORMATION................................................................................... 20
3.10 B ATTERY REPLACEMENT ...................................................................... 21
3.11 VEHICLE COVERAGE ............................................................................. 21
3.12 PRODUCT TROUBLESHOOTING .............................................................. 22
4. REVIEW DATA ............................................................................................. 23
5. OBD II DIAGNOSTICS ................................................................................ 24
5.1 READING CODES ......................................................................................... 27
5.2 ERASING CODES.......................................................................................... 29
5.3 LIVE DATA .................................................................................................. 31
5.4 VIEWING FREEZE FRAME DATA ................................................................. 47
5.5 RETRIEVING I/M READINESS STATUS......................................................... 48
5.6 O2 MONITOR TEST ..................................................................................... 51
5.7 ON-BOARD MONITOR TEST........................................................................ 53
5.8 COMPONENT TEST ...................................................................................... 56
5.9 VIEWING VEHICLE INFORMATION.............................................................. 58
5.10 MODULES PRESENT ............................................................................... 60
6. PRINT DATA ................................................................................................. 60
7. APPENDIX ..................................................................................................... 63
7.1 APPENDIX 1-- PID LIST .............................................................................. 63
7.2 APPENDIX 2-- IN-USE PERFORMANCE TRACKING DATA LIST.................... 69
8. WARRANTY AND SERVICE...................................................................... 72
8.1 LIMITED ONE YEAR WARRANTY................................................................ 72
8.2 SERVICE PROCEDURES................................................................................ 72
Autel Maxiscan MS509 user manual
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1. Safety Precautions and Warnings
To prevent personal injury or damage to vehicles and/or the scan
tool, read this instruction manual first and observe the following
safety precautions at a minimum whenever working on a vehicle:
zAlways perform automotive testing in a safe environment.
zWear safety eye protection that meets ANSI standards.
zKeep clothing, hair, hands, tools, test equipment, etc. away from
all moving or hot engine parts.
zOperate the vehicle in a well ventilated work area: Exhaust gases
are poisonous.
zPut blocks in front of the drive wheels and never leave the vehicle
unattended while running tests.
zUse extreme caution when working around the ignition coil,
distributor cap, ignition wires and spark plugs. These
components create hazardous voltages when the engine is
running.
zPut the transmission in PARK (for automatic transmission) or
NEUTRAL (for manual transmission) and make sure the parking
brake is engaged.
zKeep a fire extinguisher suitable for gasoline/chemical/ electrical
fires nearby.
zDon’t connect or disconnect any test equipment while the
ignition is on or the engine is running.
zKeep the scan tool dry, clean, free from oil/water or grease. Use a
mild detergent on a clean cloth to clean the outside of the scan
tool, when necessary.
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2. General Information
2.1 On-Board Diagnostics (OBD) II
The first generation of On-Board Diagnostics (called OBD I) was
developed by the California Air Resources Board (ARB) and
implemented in 1988 to monitor some of the emission control
components on vehicles. As technology evolved and the desire to
improve the On-Board Diagnostic system increased, a new generation
of On-Board Diagnostic system was developed. This second generation
of On-Board Diagnostic regulations is called "OBD II".
The OBD II system is designed to monitor emission control systems
and key engine components by performing either continuous or
periodic tests of specific components and vehicle conditions. When a
problem is detected, the OBD II system turns on a warning lamp (MIL)
on the vehicle instrument panel to alert the driver typically by the
phrase of “Check Engine” or “Service Engine Soon”. The system will
also store important information about the detected malfunction so
that a technician can accurately find and fix the problem. Here below
follow three pieces of such valuable information:
1) Whether the Malfunction Indicator Light (MIL) is
commanded 'on' or 'off';
2) Which, if any, Diagnostic Trouble Codes (DTCs) are stored;
3) Readiness Monitor status.
2.2 Diagnostic Trouble Codes (DTCs)
OBD II Diagnostic Trouble Codes are codes that are stored by the
on-board computer diagnostic system in response to a problem found
in the vehicle. These codes identify a particular problem area and are
intended to provide you with a guide as to where a fault might be
occurring within a vehicle. OBD II Diagnostic Trouble Codes consist
of a five-digit alphanumeric code. The first character, a letter,
identifies which control system sets the code. The other four
characters, all numbers, provide additional information on where the
DTC originated and the operating conditions that caused it to set. Here
below is an example to illustrate the structure of the digits:
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2.3 Location of the Data Link Connector (DLC)
The DLC (Data Link Connector or Diagnostic Link Connector) is the
standardized 16-cavity connector where diagnostic scan tools
interface with the vehicle's on-board computer. The DLC is usually
located 12 inches from the center of the instrument panel (dash),
under or around the driver’s side for most vehicles. If Data Link
Connector is not located under dashboard, a label should be there
telling location. For some Asian and European vehicles, the DLC is
located behind the ashtray and the ashtray must be removed to access
the connector. If the DLC cannot be found, refer to the vehicle’s
service manual for the location.
Identifying specific
malfunctioning
section of the
s
y
stems
Systems
B=Body
C=Chassis
P=Powertrain
U=Network
DTC Example
P0202
Sub-systems
1= Fuel and Air Metering
2= Fuel and Air Metering
3= Ignition System or Engine Misfire
4= Auxiliary Emission Controls
5= Vehicle Speed Control and Idle
Controls
6= Computer Output Circuits
7= Transmission Controls
8= Transmission Controls
Code Type
Generic (SAE):
P0, P2, P34-P39
B0, B3
C0, C3
U0, U3.
Manufacturer Specific:
P1, P30-p33
B1, B2
C1, C2
U1, U2
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2.4 OBD II Readiness Monitors
An important part of a vehicle’s OBD II system is the Readiness
Monitors, which are indicators used to find out if all of the emissions
components have been evaluated by the OBD II system. They are
running periodic tests on specific systems and components to ensure
that they are performing within allowable limits.
Currently, there are eleven OBD II Readiness Monitors (or I/M
Monitors) defined by the U.S. Environmental Protection Agency
(EPA). Not all monitors are supported by all vehicles and the exact
number of monitors in any vehicle depends on the motor vehicle
manufacturer’s emissions control strategy.
Continuous Monitors -- Some of the vehicle components or systems
are continuously tested by the vehicle’s OBD II system, while others
are tested only under specific vehicle operating conditions. The
continuously monitored components listed below are always ready:
1）Misfire
2）Fuel System
3）Comprehensive Components (CCM)
Once the vehicle is running, the OBD II system is continuously
checking the above components, monitoring key engine sensors,
watching for engine misfire, and monitoring fuel demands.
Non-Continuous Monitors -- Unlike the continuous monitors, many
emissions and engine system components require the vehicle to be
operated under specific conditions before the monitor is ready. These
monitors are termed non-continuous monitors and are listed below:
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1) EGR System
2) O2 Sensors
3) Catalyst
4) Evaporative System
5) O2 Sensor Heater
6) Secondary air
7) Heated Catalyst
8) A/C system
2.5 OBD II Monitor Readiness Status
OBD II systems must indicate whether or not the vehicle’s PCM’s
monitor system has completed testing on each component.
Components that have been tested will be reported as “Ready”, or
“Complete”, meaning they have been tested by the OBD II system.
The purpose of recording readiness status is to allow inspectors to
determine if the vehicle’s OBD II system has tested all the
components and/or systems.
The powertrain control module (PCM) sets a monitor to “Ready” or
“Complete” after an appropriate drive cycle has been performed. The
drive cycle that enables a monitor and sets readiness codes to “Ready”
varies for each individual monitor. Once a monitor is set as “Ready”
or “Complete”, it will remain in this state. A number of factors,
including erasing of diagnostic trouble codes (DTCs) with a scan tool
or a disconnected battery, can result in Readiness Monitors being set
to “Not Ready”. Since the three continuous monitors are constantly
evaluating, they will be reported as “Ready” all of the time. If testing
of a particular supported non-continuous monitor has not been
completed, the monitor status will be reported as “Not Complete” or
“Not Ready.”
In order for the OBD monitor system to become ready, the vehicle
should be driven under a variety of normal operating conditions.
These operating conditions may include a mix of highway driving and
stop and go, city type driving, and at least one overnight-off period.
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For specific information on getting your vehicle’s OBD monitor
system ready, please consult your vehicle owner’s manual.
2.6 OBD II Definitions
Powertrain Control Module (PCM) -- OBD II terminology for the
on-board computer that controls engine and drive train.
Malfunction Indicator Light (MIL) -- Malfunction Indicator Light
(Service Engine Soon, Check Engine) is a term used for the light on
the instrument panel. It is to alert the driver and/or the repair
technician that there is a problem with one or more of vehicle's
systems and may cause emissions to exceed federal standards. If the
MIL illuminates with a steady light, it indicates that a problem has
been detected and the vehicle should be serviced as soon as possible.
Under certain conditions, the dashboard light will blink or flash. This
indicates a severe problem and flashing is intended to discourage
vehicle operation. The vehicle onboard diagnostic system can not turn
the MIL off until necessary repairs are completed or the condition no
longer exists.
DTC -- Diagnostic Trouble Codes (DTC) that identify which section
of the emission control system has malfunctioned.
Enabling Criteria -- Also termed Enabling Conditions. They are the
vehicle-specific events or conditions that must occur within the
engine before the various monitors will set, or run. Some monitors
require the vehicle to follow a prescribed “drive cycle” routine as part
of the enabling criteria. Drive cycles vary among vehicles and for
each monitor in any particular vehicle.
OBD II Drive Cycle -- A specific mode of vehicle operation that
provides conditions required to set all the readiness monitors
applicable to the vehicle to the “ready” condition. The purpose of
completing an OBD II drive cycle is to force the vehicle to run its
onboard diagnostics. Some form of a drive cycle needs to be
performed after DTCs have been erased from the PCM’s memory or
after the battery has been disconnected. Running through a vehicle’s
complete drive cycle will “set” the readiness monitors so that future
faults can be detected. Drive cycles vary depending on the vehicle and
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the monitor that needs to be reset. For vehicle specific drive cycle,
consult the vehicle’s Owner’s Manual.
Freeze Frame Data -- When an emissions related fault occurs, the
OBD II system not only sets a code but also records a snapshot of the
vehicle operating parameters to help in identifying the problem. This
set of values is referred to as Freeze Frame Data and may include
important engine parameters such as engine RPM, vehicle speed, air
flow, engine load, fuel pressure, fuel trim value, engine coolant
temperature, ignition timing advance, or closed loop status.
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3. Using the Scan Tool
3.1 Tool Description
① LCD DISPLAY -- Indicates test results. Backlit, 128 x 64 pixel
display with contrast adjustment.
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ENTER BUTTON -- Confirms a selection (or action) from
a menu. Starts recording live data under manual trigger mode.
②
ESC BUTTON -- Cancels a selection (or action) from a
menu or returns to the menu. It is also used to setup system, exit
DTC Lookup screen, or stop data recording when pressed.
③
LEFT SCROLL BUTTON -- When look up DTC
definitions, moves to previous character and views additional
information on previous screens if DTC definition covers more
than one screen; deselect all marked PID data when viewing or
recording customized live data list; views previous frames of
recorded data when playing back live data. It is also used to
update DTC library when pressed.
④
RIGHT SCROLL BUTTON -- When look up DTC
definitions, moves to next character and view additional
information on next screens if DTC definition covers more than
one screen; selects/deselects PID data when viewing or
recording customized live data list, and views next frames of
data when playing back live data.
⑤
UP SCROLL BUTTON -- Moves up through menu and
submenu items in menu mode. When more than one screen of
data is retrieved, moves up through the current screen to the
previous screens for additional data.
⑥
DOWN SCROLL BUTTON -- Moves down through menu
and submenu items in menu mode. When more than one screen
of data is retrieved, moves down through the current screen to
next screens for additional data. It is also used as the language
setup hotkey when pressed.
⑦
HELP BUTTON -- Provides help information when
pressed.
⑧
POWER SWITCH -- Turns on/off the scan tool when
powered by cell battery; resets the scanner when powered by
vehicle battery.
⑨
⑩ OBD II CONNECTOR -- Connects the scan tool to the
vehicle’s Data Link Connector (DLC).
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⑪ RUBBER BOOT -- Protects the scan tool from drop, abrasion
and etc.
3.2 Specifications
1) Display: Backlit, 128 x 64 pixel display with contrast adjustment
2) Operating Temperature: 0 to 60°C (32 to 140 F°)
3) Storage Temperature: -20 to 70°C (-4to 158 F°)
4) External Power: 8.0 to 18.0 V power provided via vehicle
battery
5) Internal Power: 9V cell battery
6) Dimensions:
Length Width Height
178 mm (7.00”) 95 mm (3.74”) 35 mm (1.38”)
7) NW: 0.70kg (1.54lb), GW: 1.0kg(2.20lb)
3.3 Accessories Included
1) User’s Manual -- Instructions on tool operations
2) CD -- Includes user’s manual, DTC lookup software, and etc.
3) OBD2 cable -- Provides power to tool and communicates
between tool and vehicle
4) USB cable -- Used to upgrade the scan tool, and to print
retrieved data.
5) Carry case -- A nylon case to store the scan tool when not in use.
6) Cell battery -- Supplies power to the scan tool when
disconnected from vehicle DLC.
3.4 Navigation Characters
Characters used to help navigate the scan tool are:
1) “►”-- Indicates current selection.
2) “ ”-- A DOWN Arrow indicates additional information is
available on next screens.
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3) “ ”-- An UP Arrow indicates additional information is available
on previous screens.
4) “$” -- Identifies the control module number from which data is
retrieved.
5) “?” -- Indicates help information is available.
6) “G” -- Indicates graphic viewing is available.
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7) “ ” -- Indicates battery volume.
3.5 Keyboard
No solvents such as alcohol are allowed to clean the keypad or display.
Use a mild nonabrasive detergent and a soft cotton cloth. Do not soak
the keypad as the keypad is not waterproof.
3.6 Power
Internal Battery Power
The scan tool has a 9V cell battery that provides power for off-car
reviewing and analysis. Press the power key to turn on the scan tool.
When the icon appears, replace the battery as instructed in
“Battery Replacement” on paragraph 3.10.
•If the scan tool is stored for a long period of time, remove
batteries to prevent battery leakage from damaging battery
compartment.
External Power
External power of the scan tool is provided via the vehicle Data Link
Connector (DLC). Just follow the steps below to turn on the scan tool:
1) Connect the OBD II Cable to scan tool.
2) Find DLC on vehicle.
•A plastic DLC cover may be found for some vehicles and you
need to remove it before plugging the OBD2 cable.
3) Plug OBD II cable to the vehicle’s DLC.
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3.7 DTC Lookup
The DTC Lookup function is used to search for definitions of
DTCs stored in built-in DTC library.
1) From Main Menu, use UP/DOWN scroll button to select DTC
Lookup and press ENTER button.
MainMenu
2/6
Diagnostics
►DTC Lookup
ReviewData ?
Print Data
System Setup
Tool Information
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zThe number “x/x” to the right indicates total number of items
under this menu and sequence of highlighted item.
zThe “?” to the right indicates help information available. Press
HELP button to view help information for selected item.
2) From DTC Lookup menu, use LEFT/RIGHT button to move to
the desired character, use UP/DOWN button to change selected
digit/character and press ENTER button to confirm.
DTCLookup
P 0 0 0 1
[ ] –Left [ ] - Right
［］［ ］- Change Digit
［ENTER］- Confirm
［ESC］- Exit
3) View the DTC definition on screen. When DTC definition covers
more than one screen, use LEFT/RIHT button to view
additional information on previous/next screens.
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zFor manufacturer specific codes, you need to select a vehicle
make on an additional screen to look for DTC definitions.
zIf definition could not be found (SAE or Manufacturer
Specific), the scan tool displays “DTC definition not found!
Please refer to vehicle service manual!”
4) To view next or previous DTC in the built-in DTC library, use
UP/DOWN button.
5) To enter another DTC, press ESC button to return to previous
screen.
6) To exit to Main Menu, press ESC button.
3.8 Product Setup
The scan tool allows you to make the following adjustments and
settings:
1) Language: Selects the desired language.
2) Contrast adjustment: Adjusts the contrast of the LCD display.
3) Unit of measure: Sets the unit of measure to English or Metric.
4) Auto Power-Off: Sets automatic power-off limits.
5) Beep Set: Turns on/off beep.
6) Tool self-test: Checks if the LCD display and keyboard are
working normally.
•Settings of the unit will remain until change to the existing
settings is made.
To enter the setup menu mode
From the keyboard: Press ESC button to enter System Setup menu.
Follow the instructions to make adjustments and settings as described
inthefollowingsetupoptions.
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SystemSetup
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►Language
Contrast
Unit of Measure ?
Auto Power-off
Beep Set
Tool Self-test
From the Main Menu: Use the UP/DOWN scroll button to select
System Setup, and press ENTER button. Follow the instructions to
make adjustments and settings as described in the following setup
options.
............ ..Main Menu…… ……………
5/6
Diagnostics
DTC Lookup
ReviewData ?
Print Data
►System Setup
Tool Information
Language Setup
•English is the default language.
1) From System Setup menu, use UP/DOWN scroll button to
select Language, and press ENTER button.
………………System Setup……… …….
1/6
►Language
Contrast
Unit of Measure ?
Auto Power-off
Beep Set
Tool Self-test
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2) Use UP/DOWN scroll button to select the desired language and
press ENTER button to save your selection and return to
previous menu.
Language
1/3
►English
Français
Español
Contrast Adjustment
1) From System Setup menu, use UP/DOWN scroll button to
select Contrast, and press ENTER button.
SystemSetup
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Language
►Contrast
Unit of Measure ?
Auto Power-Off
Beep Set
Tool Self-test
2) From Contrast menu, use UP/DOWN scroll button to increase
or decrease contrast.
Contrast
（30%）
to changeUse or
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3) Press ENTER button to save your settings and return to previous
menu.
Unit of Measurement
•Metric is the default measurement unit.
1) From System Setup menu, use UP/DOWN scroll button to
select Unit of Measure and press ENTER button.
System Setup
3/6
Language
Contrast
►Unit of Measure ?
Auto Power-off
Beep Set
Tool Self-test
2) From Unit of Measure menu, use UP/DOWN scroll button to
select the desired unit of measurement.
…………….Unit of Measure…… … ….
2/2
English
►Metric ?
3) Press ENTER button to save your selection and return to
previous menu.
Auto Power-off
•The minimum automatic power-off time is 1 minute, and the
maximum is 20 minutes.
•The Auto Power-Off function can be available only when the
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scanner is powered by cell battery.
1) From System Setup menu, use UP/DOWN scroll button to
select Auto Power-Off and press ENTER button.
SystemSetup
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Language
Contrast
UnitofMeasure ?
►Auto Power-off
Beep Set
Tool Self-test
2) From Auto Power-off menu, use UP/DOWN scroll button to
increase or decrease time.
AutoPower-off
01 Minute
[] – Increase time
[] – Decrease time
[ENTER] - Confirm
3) Press ENTER button to save your setting and return to previous
menu.
Beep Set
•The default setting is Beep On.
1) From System Setup menu, use UP/DOWN scroll button to
select Beep Set and press ENTER button.
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System Setup
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Language
Contrast
UnitofMeasure ?
Auto Power-off
►Beep Set
Tool Self-test
2) From Beep Set menu, use UP/DOWN scroll button to select
Beep ON or Beep OFF to turn on/off the beep.
BeepSet
2/2
Beep ON
►Beep OFF ?
3) Press ENTER button to save your selection and return to
previous menu.
Tool Self-test
The Tool Self-test function checks if the display and keyboard are
working properly.
A. Display test
The Display Test function checks if the LCD display is working
normally.
1) From System Setup menu, use UP/DOWN scroll button to
select Tool Self-test, and press ENTER button.
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System Setup
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Language
Contrast
UnitofMeasure ?
Auto Power-off
Beep Set
►Tool Self-test
2) Select Display Test from Tool Self-test menu and press
ENTER button.
ToolSelf-test
1/2
►Display Test
KeyboardTest ?
3) Press ENTER button again to start test. Look for missing spots
in the solid black characters.
4) When completed, press ESC button to return.
B. Keyboard Test
The Keyboard Test function verifies if the keys are functioning
properly.
1) Use UP/DOWN scroll button to select Keyboard Test from the
Tool Self-test menu, and then press ENTER button.
ToolSelf-test
2/2
Display Test
►Keyboard Test ?
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