Automatic Systems TR450 User manual

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utomatic Systems
Automatic Systems TR450-GB YD-XX MQ-1302 31/08/97 Installation TR450 2-1105GB Rev.: A
Tripod turnstile type TR450
INSTALLATION MANUAL
Automatic Systems s.a.
Head office & factory:
Avenue Mercator 5, 1300 Wavre, Belgium
Tel.: [phone] Fax: [phone]
Automatic Systems reserves the right to change the characteristics of its products without notice.

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utomatic Systems
Automatic Systems TR450-GB YD-XX MQ-1302 31/08/97 Installation TR450 2-1105GB Rev.: A p. 2/12
Table of contents
1. INTRODUCTION............................................................................................................... p. 3
2. GENERAL......................................................................................................................... p. 4
2.1. General view................................................................................................................... p. 4
2.2. Switching off the equipment ........................................................................................... p. 5
2.3. General conditions of use............................................................................................... p. 5
2.4. In case of power failure .................................................................................................. p. 5
2.5. Overall dimensions and installation plan ........................................................................ p. 6
3. INSTALLATION................................................................................................................ p. 7
3.1. First step ......................................................................................................................... p. 7
3.2. Preliminary work on site ................................................................................................. p. 8
3.3. Installing the tripod turnstile............................................................................................ p. 8
3.4. Mounting the tripod arms................................................................................................ p. 9
3.5. Electrical connections and initial power-up .................................................................... p. 10
3.6. Check-list ........................................................................................................................ p. 11
3.7. Temporary dismantling ................................................................................................... p. 11
3.7.1. Disconnecting the equipment.......................................................................... p. 11
3.7.2. Dismounting the tripod arms ........................................................................... p. 11
3.7.3. Removing the unit ........................................................................................... p. 12
3.8. Scrapping the equipment................................................................................................ p. 12
4. ANNEX: ELECTRICAL DIAGRAM

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1. INTRODUCTION
We thank you for having chosen the electrical tripod turnstile type TR450 designed and
manufactured by Automatic Systems. We are confident that your purchase will fully meet your
requirements. However, in order to obtain maximum satisfaction from this equipment for a
maximum period of time, we strongly advise you to read this manual carefully before installing
the equipment.
Although this manual has been prepared with great care, some information may seem
erroneous or unclear to you. In this case, please do not hesitate to contact us with your
remarks or questions.
WARNING:
YOUR TRIPOD TURNSTILE TYPE TR450 COMPRISES
A MECHANISM AND VARIOUS ELECTRICAL
COMPONENTS.ANY NEGLIGENCE DURING AN
INTERVENTION IN THE MACHINE MAY SERIOUSLY
ENDANGER YOUR SAFETY.AS SOON AS YOU OPEN
THE HOUSING,PUT OFF THE MAIN SWITCH (2:1)ON
THE ELECTRICAL CONTROL LOGIC (2:2), LOCATED
UNDER THE HOOD.BE CAREFUL IN HANDLING ANY
INTERNAL ELEMENT WHICH MIGHT BE UNDER POWER
OR COULD BE SET IN MOTION.

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2. GENERAL
2.1. General view
Fig. 1
A
1:2
1:1 Front door "A" (hinged)
1:2 Front door "B" (hinged)
Legend:
1:1
B
1:3
1:7
1:5
1:6 Tripod obstacle with stainless steel arms
1:7 Tripod turnstile mechanism (see Field manual)
1:4 Approach pictogram (option)
1:5 Ticket/card reader (option)
1:8 Electrical control logic
1:9 Floor fixing
1:5
1:8
1:10
1:4
1:3 Hood (removable)
1:10 AISI304 stainless steel housing
1:4
1:11 Commercial identification plate
Green arrow:
"PASSAGE IN SERVICE"
Approach
pictogram
Red cross:
"PASSAGE OUT OF SERVICE"
1:6
1:4
1:9
1:9
1:11
Note: Conventionally and as a general rule, the user will be considered in direction "A" when
the turnstile is at his right-hand side, in direction "B" when the turnstile is at his left-hand
side.

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2.2. Switching off the equipment
-
Fig. 2
2:1 Main switch
2:2 Control logic
Legend:
2:1
2:2
-
Phase
Prod. Type
N° Volts
Hertz
Watt
Kg
Automatic Systems
A3-B5
230
50/60
TR450
5123456
1
82 76
•As soon as you open the housing, put off the main switch (2:1) on the electrical control logic
(2:2), located under the hood.
2.3. General conditions of use
•Your tripod turnstile type TR450 has been designed to operate in any climatic environments of
-20°C to +60°C, with up to 90% of relative humidity.
2.4. In case of power failure
•Depending on which control mode the tripod is set up for, the tripod turnstile type TR450 can
release the walkway in either direction or in both, when the electrical power supply is interrupted.
This unlocking principle in an emergency situation is called the "anti-panic" device. Refer to
paragraph [3.2. Principle of operation] in the Field manual for more information.

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2.5. Overall dimensions and installation plan
Fig. 3
Cable ducting
Cabling to be prepared:
Power supply: 230V single-phase + earth (3G x 2.5)
Control wiring according to specifications
50
1000
950
760
160
900
160
800
210 210
1220
50
1000
20
60
60
265 480 265 500 265
620145 145 620 145
1220
20
265 480 265 500 265
AAA
BBB
145
Min. 55mm
FIXING BRACKET
-/0445/011
EXPANSION BOLT B15/30
-/3413/000
(model recommended)
A
B
Fixing bracket
° 15
50

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3. INSTALLATION
3.1. First step
Fig. 4
4:2
4:1 Front door "A"
4:2 Front door "B"
Legend:
Free area
Controlled area
4:3
4:3 Hood
4:1
4:4 End sections
4:4
4:4
•The tripod turnstile has been packaged suitable for transport. Move the material to the
installation site with the assistance of a fork-lift, or manual hand truck and remove the packing
material.
•Unlock and open the front doors (4:1) and (4:2). Keys are supplied as accessories in a separate
bag.
•Open and remove the hood (4:3).

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•Check the state of the material. Though it has been carefully packed, damage may have
occurred during transport. Any transportation damage should be repaired, or components
replaced.

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3.2. Preliminary work on site
•This is basically the following:
Check the positioning and location of the equipment according to the site's general lay-out.
Preparation of fixing holes in the floor as in Fig. 3. Make sure to drill holes with the diameter
adapted to the expansion bolts that will be used (type recommended: model B15/30, ref.
-/3413/000). Ensure that the drilling positions do not conflict with any cables, pipes, ducts or
steelwork in the floor structure. If this does occur, a slight repositioning of the turnstile may
be needed.
Preparation of electrical supply and control cabling: all power and control cables enter the
turnstiles through the floor at either end section (rear or front). Mark and drill entry holes in
floor as described for the fixing holes. A single-phase, 230V 2Amp (max.) power supply is
required, installed to the country Regulations, relevant for this installation, complete with
earth bonding for the metalwork. Control cables for remote desk consoles (if supplied), and
other access control devices (when applicable) will also be required, installed to conform
with relevant regulations and control device specifications.
Note: All cables to have a 2 meter tail.
3.3. Installing the tripod turnstile
•Position the turnstile on site precisely.
•Fix the 4 expansion bolts to the floor.
•Put the two fixing brackets inside the front and rear end sections, at the bottom of the housing, as
illustrated in Fig. 3. The fixing brackets are supplied as accessories.
•Carefully pull the power or control cables into the end sections of the turnstile (ensure cables are
not trapped between the floor and the end sections or the fixing brackets).
•Check turnstile for alignment and level, and tighten fixing brackets firmly.
•When the turnstiles are fitted in banks (rows), of more than 1 unit, attention should be given to the
linear, vertical and horizontal alignment. Packing shims can be used.

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3.4. Mounting the tripod arms
Fig. 5
5:4
5:3
LOCTITE
243
R
5:2
5:1
ST. STEEL ARM -/0208/172
LENGTH 480MM
•Remove the grease from the thread (5:1) of the arms (5:2) with trichlorethylene (care must be
taken when using any substance or chemical that can be harmful, refer to the manufacturer's
information and/or a Health & Safety "Risk Assessment") and apply some Loctite243 (blue) or
an equivalent industrial bonding adhesive on the thread.
•Screw the arms into the central hub, turn them clockwise and tighten them firmly with the help of
a strap tube-wrench.
•For each of the arms, fix the conic-end screw (5:3) and tighten it firmly. The screws are supplied
as accessories in a separate bag.
•Apply a drop of Loctite243 (blue) on the thread of the flat-end screw (5:4) and tighten this firmly
to lock the conic-end screw (5:3).

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3.5. Electrical connections and initial power-up
•The electrical connections must be made according to the diagram affixed inside the housing
(diagram Automatic Systems 2TR4A5B5).
Fig. 6
6:1 Board AS841/2
Legend:
6:5
6:2 F24 (24V 3.15A fuse)
6:3 F230 (230V 1.6A fuse)
6:3
Electrical control logic (model shown: type A3/B5)
AS841/2
220V
24V
F220 F24
B
OCF
22 21 20 19 18 17 16 15 14 13 12
B
5
4
3
B1
-
+
SBK C3200/2200
AFC CP
11 10 9 8 7 6 5 4 3 2 1
A
5
4
3
-
+
SBK C3200/2200
FC
RCPTF 11
3d 10
AC 24V 80Ohm
10A 220VAC
AJ OCF OCF EL
OCF
SER. N°
6
EL AJ
RCPTF 11
3d 10
AC 24V 80Ohm
10A 220VAC
B2
SW1
SW2PL
ON
OFF
6
51
5
4
3
N
R
TR
RL2
RL1 CP
6:2
6:1
6:66:4
6:7
6:86:9 6:10
6:116:12 6:13
6:4 EREA 230V/24V 100VA transformer
6:5 Transformer connection block
6:6 SW1 (16A 250VAC main switch)
6:7 Power supply & controls connection block
6:8 Internal connection block direction A
6:9 Operation mode selector direction A (3-4-5)
6:10 RL1 (5A relay direction A)
6:11 Internal connection block direction B
6:12 Operation mode selector direction B (3-4-5)
6:13 RL2 (5A relay direction B)
Note: The relay RL1 or RL2 is mounted only for a mechanism type 4 or type 5.
If the relay is not mounted, protect the connector with adhesive tape.
ÖMake sure that the power supply cables are not live. All internal connections are factory-
made.
ÖIf necessary, cut off the excess cable length. Connect the 230V single-phase power supply
wires to the terminals R and N on the connection block (6:7), and the earth wire to the
terminal TR. Make sure the equipment is correctly earth bonded (housing and associated
metalwork).
ÖProceed with all other electrical connections depending on the equipment specifications
(control wiring, etc.).
ÖRoute all cables via the cable entry holes and secure in the cable fastenings provided,
ensuring that they are held clear of the turnstile mechanism's moving parts.
ÖCheck the state of the 230V 1.6A (6:3) and 24V 3.15A (6:2) fuses on the control logic.
ÖAfter the power supply from the remote isolator has been energised, test for correct polarity,
supply voltage and earthing, power up the equipment by putting the main switch (6:6) to the
ON position.

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3.6. Check-list
Before commissioning the tripod turnstile, proceed with the various mechanical tests as
described in the Field manual paragraph [2.1. First service at 50,000 cycles], then electrical
(proper operation of the optional readers, pictograms, etc.). In case of a mechanical problem,
please refer to the corresponding paragraph.
Check if all wires are firmly connected to their respective terminal blocks.
Check if the tripod arms can be pushed freely if the equipment is powered off, in case a
mechanism type 3 or type 5 is mounted (anti-panic device).
Check if all screws and nuts have been tightened firmly.
Inspect the inside of the turnstile to ensure no tools remain, to cause equipment failures.
Remove any foreign body from the inside of the gate (packing, debris, etc.), and clean.
Replace and lock the hood (4:3).
Close and lock the front doors (4:1) and (4:2).
-- The tripod turnstile is now operational. Although all adjustments have been carried out in our
factory, a final adjustment may be required, following transportation and installation of the equipment.
In this case, refer to the Field manual.
3.7. Temporary dismantling
•If the equipment has to be temporarily dismantled, e.g. if you need to change its location, follow
the procedure below.
3.7.1. Disconnecting the equipment
-- Unlock and open the front doors (4:1) and (4:2).
-- Unlock and remove the hood (4:3).
-- Make sure that the power supply cables are not live.
-- Put off the main switch (6:6) on the electrical control logic.
-- Disconnect the power supply and earth wires from the connection block (6:4).
-- Disconnect any other cabling (control wires, etc.).
3.7.2. Dismounting the tripod arms (if required)
-- Remove the flat-end screw (5:4) and the conic-end screw (5:3) from the arms (5:2).
-- With the help of a strap tube-wrench, turn the arms counter-clockwise to unscrew them.

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3.7.3. Removing the unit
-- Loosen the four expansion bolts inside the front and rear end sections, at the bottom of the
housing.
-- Remove the two fixing brackets from the turnstile.
Note: Either remove, or cut off floor fixing expansion bolts and make good the floor
surface, protruding fixings are a dangerous risk to the health and safety of persons
using the area.
-- Using manual handling or fork-lift truck remove the tripod turnstile to safe or its new location
for installation.
3.8. Scrapping the equipment
•When the equipment is withdrawn from use, proceed with the dismantling procedure as
described in paragraph [3.7. Temporary dismantling]. Ensure that the various components of the
equipment (metals, electrical components, plastics, etc.) are handled, recycled, or disposed of in
the appropriate method, to comply with regulations and codes of practice in the country where the
unit is to be scrapped.