BÖWE M12 User manual

BA M12 M15 M18 /08.10 /GB III
SN 707766

This machine complies with the EC Machinery
Directive 98/37 EC, the EC Low Tension Directive 73/23 EEC
as amended by RL 93/68 EEC, EMV-recommendation
89/336/EWG
and the Harmonised Standards:
EN ISO 12100-1 und 12100-2
EN 60204-1 (DIN-VDE 0113 Part I)
EN 1127-1
Der Inhalt entspricht unserem besten Wissen und
basiert auf dem Stand der Technik. Rechtsverbind-
lichkeiten können nicht hergeleitet werden.
Technische Änderungen vorbehalten.
Nachdruck oder Vervielfältigung nur mit unserer
ausdrücklichen Genehmigung.
The contents are correct to the best of our
knowledge and belief and correspond to the
present level of technology. No legal claims
can be derived.
Technical modifications reserved.
Reproduction or duplication only with our
express premission.

Dear Customer,
It gives us great pleasure to present you with your BÖWE
machine. You are acquiring a machine that has been designed
and manufactured to meet the highest quality standards and
that corresponds to the latest standards in research and
technology.
Please do not put these operating instructions away without
reading them!
This manual contains all of the important information that you
need to operate your drycleaning machine.
If the prescribed maintenance work is neglected or improperly
performed, if repair work is carried out by service technicians
other than those authorized by BÖWE or if parts other than
original BÖWE spare parts are used, we naturally cannot fulfill
the guarantee obligations according to our General Terms of
Delivery.
Measurements and other values reflect the status as of the
printing date.
We reserve the right to make technical changes, at any time
and without prior notice, in the interest of continuing
development or when changes are considered to be
necessary for constructional reasons.
Reproduction - including excerpts - is permitted only with
written permission and when the source of the information is
indicated.
BÖWE Textile Cleaning GmbH
Dr.-Georg-Schaeffler-Strasse 22, D-77815 Bühl
Telefon [phone], Telefax (07223) 80103-29
Phone: ++49-7223-80103-0, Fax: ++49-7223-80103-29
email: [e-mail]

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Necessary Operating Materials and Chemical Additives
Dear Customer,
In order to prevent any delays in the commissioning of your M12/M15/M18 drycleaning
machine, we ask you to make sure that the following operating materials and chemical
additives are available.
- Solvent
The solvents used must have a flash point that is higher than the temperature stated
on the machine nameplate. The polycyclic aromatic compound content is not allowed
to exceed 0.01% by weight. The solvent must be heat-resistant under operating
conditions.
We recommend that only fresh solvent should be used in order to avoid contamination
through dirt, foreign substances and smells.
The solvent flash point must be checked every six months.
Total filling amount for the first filling: M12: approx. 220 l (58.1 US gal)
M15: approx. 260 l (68.7 US gal)
M18: approx. 300 l (79.2 US gal)
Total filling amount for the first filling M12: approx. 280 l (73.9 US gal)
For the 3-tank model: M15: approx. 330 l (87.1 US gal)
M18: approx. 380 l (100.4 US gal)
Tank I: Minimum filling volume: M12: 60 l (15.8 US gal)
M15: 75 l (19.8 US gal)
M18: 90 l (23.8 US gal)
Tank III: Minimum filling volume: M12: 60 l (15.8 US gal)
M15: 75 l (19.8 US gal)
M18: 90 l (23.8 US gal)
For machines with 2 economy filters: + 40 l (10.5 US gal)
For machines with 2 economy filters and 1 cartridge filter: + 55 l (14.5 US gal)
- Chemical additives
The chemical additives used must be halogen-free and must have a flash point that is
higher than the temperature stated on the machine nameplate. The polycyclic aromatic
compound content is not allowed to exceed 0.01% by weight. The chemical additives
must be heat-resistant under operating conditions.
Depending on the equipment, the following should be available:
- Drycleaning detergent
- Waterproofing agent
- Pre- and post-spotting agents
-

Attention !
Important information regarding solvents
When delivered, this machine is released only for the solvent specified on the nameplate.
At the time this manual was printed, the following statements are valid:
It is generally possible to use the following solvents:
 Cyclosiloxane (such as GreenEarth) with a flash point > 75°C
 Hydrocarbons (such as DF 2000) with a flash point > 60°C
 Hydrocarbons (such as Total TDC 3, among others) with a flash point > 55°C
 Polyglycolether (such as Rynex) with a flash point > 95°C
The use of the solvent perchlorethylene is not permitted!
The following must be observed in this regard:
If you plan to use the machine with a solvent whose data differs from that given on the
machine nameplate, you must first consult with BÖWE and obtain its written authorization.
This will require different software and a different nameplate.
Permission to operate the machine becomes invalid in case of non-compliance.
BÖWE Textile Cleaning GmbH
Dr.-Georg-Schaeffler-Strasse 22, D-77815 Bühl
Telefon [phone], Telefax (07223) 80103-29
Phone: ++49-7223-80103-0, Fax: ++49-7223-80103-29
email: [email protected]
Caution

BÖWE M12 /M15 /M18
Inhalt
1. General Information............................................................................1
1.1 Technical Literature..........................................................................................................................1
1.2 Laws, Ordinances, Regulations.......................................................................................................1
1.3 Corrective Maintenance Work .........................................................................................................1
2. Safety Regulations..............................................................................2
2.1 Save Installation and Commissioning ............................................................................................2
2.2 Authorized Use..................................................................................................................................2
2.3 Operation and Maintenance.............................................................................................................3
2.4 Repair Work .......................................................................................................................................4
2.5. Decommissioning and Disassembling..............................................................................................5
2.6. Further Safety Regulations.................................................................................................................5
3. View of the Machine............................................................................8
3.1. General Information.............................................................................................................................8
3.2. Rear of the Machine.............................................................................................................................9
4. Technical Specifications .................................................................. 12
5Settings and Optimum Operating Values .............................. 21
6. Operation .............................................................................................25
6.1 First Startup.........................................................................................................................................25
6.1.1. Preparatory Work..........................................................................................................................25
6.1.2. Filling Machine With Solvent.........................................................................................................25
6.1.3. Refilling Solvent ............................................................................................................................27
6.1.4 Vacuum Pump ..........................................................................................................................27
6.1.5. Filling the Water Separator ...........................................................................................................27
6.1.6. Filling the Economy Filter..............................................................................................................27
6.1.7. Dosing Unit....................................................................................................................................28
6.1.8. Sprayer (optional equipment)........................................................................................................28
6.1.9. Still Electrically Heated (Optional Equipment) ..............................................................................29
6.1.10. Electric Steam Generator (Optional Equipment) ........................................................................30
6.1.11. Opening the Loading Door..........................................................................................................31
6.1.12. Performing a Test Run................................................................................................................32
6.1.13. Refrigeration Unit ........................................................................................................................32
6.2 Automatic Operation - Brief Instructions.........................................................................................33
7. Functional Units.................................................................................34
7.1 Tanks....................................................................................................................................................34
7.2 Solvent Pump ......................................................................................................................................34
7.3 Solvent Cooling System.....................................................................................................................35
7.4 Economy Solvent Filter......................................................................................................................36
7.5 Solvent Filter, Jumbo Cartridge ........................................................................................................37
7.6 Adsorption Cartridge Filter................................................................................................................38
7.7 Cage .....................................................................................................................................................39
7.8 Cage Drive ...........................................................................................................................................39
7.9 Button Trap..........................................................................................................................................39
7.10 Level Controller.................................................................................................................................39
7.11 Lint Filter............................................................................................................................................39
7.12 Airshaft ..............................................................................................................................................40
7.12.1 Refrigeration Unit:.....................................................................................................................41
7.12.2 Heater Battery:..........................................................................................................................41

BÖWE M12 /M15 /M18
Inhalt
7.12.3 Thermal Sensor After Cooler:...................................................................................................41
7.12.4 Safety Temperature Limiter: .....................................................................................................41
7.13 Drying Controller (Volume Drystat) ................................................................................................42
7.14 Extraction Tank.................................................................................................................................43
7.15 Water Separator ................................................................................................................................44
7.16 Vacuum Pump...................................................................................................................................45
7.17 Steam Generator (Optional equipment) .........................................................................................45
7.18 Distillation..........................................................................................................................................46
7.18.1 Flash Tank ................................................................................................................................48
7.19 Dosing Unit........................................................................................................................................49
7.20 Sprayer...............................................................................................................................................49
7.21 Solvent Safety Trough......................................................................................................................52
7.22 Cooling Water Shortage Fuse .........................................................................................................52
7.23 Softpad for Slimline-machines M12 M15 and M18 ........................................................................52
7.23.1. Imbalance switch.........................................................................................................................52
8. Data Displays......................................................................................54
8.1 Temperature Display ..........................................................................................................................54
8.2 Operating Data ....................................................................................................................................54
8.3 What to Do When the Machine Malfunctions...................................................................................55
9. Control System and Programs......................................................56
9.1 Summary of Cleaning Programs.......................................................................................................56
9.2 Program Sequences (Extract) ...........................................................................................................57
10. Operating and Monitoring Systems ..........................................60
11. Maintenance......................................................................................66
11.1 Operation and Maintenance Summary ...........................................................................................66
11.2 Maintenance Points ..........................................................................................................................67
11.3 Maintenance Program Summary.....................................................................................................72
11.4 Special Maintenance Features ........................................................................................................74
11.5 Maintenance Work Instructions ......................................................................................................76
11.5.1 Lint Filter/Button Trap ...............................................................................................................76
11.5.2 Water Separator/Extraction Tank .............................................................................................78
11.5.3 Flash Tank ................................................................................................................................80
11.5.4 Economy Filter Maintenance ....................................................................................................81
11.5.5 Adsorption Filter Cartridge Maintenance (Optional equipment) ...............................................82
11.5.6 Filter Maintenance for Jumbo Cartridge Filter (Optional Equipment).......................................83
11.5.7 Distillation Maintenance............................................................................................................84
11.5.7.1. Emission-free Distillation System Maintenance (Optional Equipment) .............................85
11.5.8 Maintenance of the Solvent Tank .............................................................................................86
12. Safety Remarks Located on the Machine................................87
Fullscreen

1
M12/M15/M18
1. General Information 1
1.1 Technical Literature 1.1
We make particular reference here to the literature and leaflets of the trade and professional
associations, research institutes and mutual indemnity associations, as well as safety data sheets
provided by the solvent producers.
1.2 Laws, Ordinances, Regulations 1.2
To avoid health risks and environmental damage, you must strictly comply with all directives and
regulations pertaining to the industry, particularly with regard to proper handling of solvents.
In any case, you must observe the applicable laws and regulations in the country in
which the machine is installed.
The machine complies with the following regulations:
- EC Machinery Directive 98/37 EC
- EC Low Voltage Directive 73/23 EEC in the version RL 93/68 EEC
- EMC Directive 89/336/EEC
- Pressure Equipment Directive 97/23/EC
- Explosion protection guidlines 94/9EC
Applied harmonized standards:
- EN ISO 12100-1 und 12100-2
- EN 60204-1 (DIN-VDE 0113 Part 1)
- EN 1127-1
Applied national standards and directives:
- BGVD4- Accident Prevention Regulations for Refrigeration Plants, Heat Pumps and Cooling
Equipment)
- CFC and Halon Prohibition Ordinance
When operating the system in Germany, the following laws and directives must be observed:
- BG-Regel “Betreiben von Chemischreinigungen” (BGR 500 chapter 2.14)
- Water Resources Law (WHG § 19)
- Waste Disposal Law
- VDI guidelines
- VDE regulations
- 31st BImSchV
- GefStoffV with technical rules (Regulation for hazardous material)
- Operating safety regulation
1.3 Corrective Maintenance Work 1.3
We recommend that you commission the customer service department of the BÖWE
organization for the maintenance, servicing and operating safety of this valuable
drycleaning machine. They use original BÖWE spare parts.

2
M12/M15/M18
2. Safety Regulations 2
Each person who is charged with the installation, commissioning, operation, maintenance or repair
of the drycleaning machine must first have read and understood the operating and installation
instructions. In particular, we refer to the observation of the relevant laws and regulations for the
countries in question.
The cleaning machine has been built according to the latest state of the technology. Only persons
who are familiar with the machine and informed of the possible risks are authorized to set up, install,
commission, operate, maintain and repair this machine. The relevant accident prevention regulations
and other regulations involving safety and medical care for workers must be strictly adhered to.
Safety Symbols Used
This safety symbol identifies particular information regarding occupational
safety. It points out hazards and serves to protect personnel from physical
injury. You must observe all applicable laws and regulations; information on
occupational safety only emphasizes particularly dangerous areas. Failure to
observe this information can result in serious consequences for the health, up
to and including life-threatening injuries.
This symbol provides important information on the correct use of the machine.
Failure to observe this information can lead to disturbances in the machine or
surrounding area.
Mandatory signs for use of the machine
Use respiratory equipment Use eye shield Use hand guards
You are not permitted to bypass or turn off safety devices or to make them otherwise inoperative. You
must observe all applicable industrial safety regulations during installation and repair work. You must
dispose of distillation residues and process water in accordance with regulations.
2.1 Save Installation and Commissioning 2.1
You must install the drycleaning machine according to the enclosed installation instructions. The
room must be sufficiently ventilated.
You are not permitted to operate the machine in potentially explosive areas or in areas in which
systems with open flames have been installed. All electrical systems within a radius of 2 m
(approximately 6.5 feet) must comply with the IP 54 degree of protection.
The BÖWE Organization Customer Service department is responsible for carrying out the
first startup.
2.2 Authorized Use 2.2
This drycleaning machine is designed exclusively for operation with solvents with flash points higher
than the temperature information on the machine nameplate. (See "Necessary Operating Materials
and Chemical Additives“). Handle these solvents directly only when absolutely necessary and wear
protective gloves and goggles.