BÖWE M21 User manual

IA M21 /M26 /M30 06.03 /E I
SN 707764

This machine complies with the EC Machinery
Directive 98/37 EC, the EC Low Tension Directive 73/23 EEC
as amended by RL 93/68 EEC, EMV-recommendation
89/336/EWG
and the Harmonised Standards:
EN 292 Part 1 and Part 2
EN 60204-1 (DIN-VDE 0113 Part I)
EN 1127-1
Der Inhalt entspricht unserem besten Wissen und
basiert auf dem Stand der Technik. Rechtsverbind-
lichkeiten können nicht hergeleitet werden.
Technische Änderungen vorbehalten.
Nachdruck oder Vervielfältigung nur mit unserer
ausdrücklichen Genehmigung.
The contents are correct to the best of our
knowledge and belief and correspond to the
present level of technology. No legal claims
can be derived.
Technical modifications reserved.
Reproduction or duplication only with our
express premission.

M21/M26/M30
Dear Customer,
It gives us great pleasure to present you with your
BÖWE machine. You are acquiring a machine that has
been designed and manufactured to meet the highest
quality standards and that corresponds to the latest
standards in research and technology.
Please do not put these installation instructions away
without reading them!
This manual contains all of the important information
that you need to operate your drycleaning machine.
If the prescribed maintenance work is neglected or
improperly performed, if repair work is carried out by
service technicians other than those authorized by
BÖWE or if parts other than original BÖWE spare parts
are used, we naturally cannot fulfill the guarantee
obligations according to our General Terms of Delivery.
Measurements and other values reflect the status as of
the printing date.
We reserve the right to make technical changes at any
time and without prior notice in the interest of continuing
development or when changes are considered to be
necessary for constructional reasons.
Reproduction - including excerpts - is permitted only
with written permission and when the source of the
information is indicated.
BÖWE Textile Cleaning GmbH
Rumplerstraße 2, D-86159 Augsburg
Telefon [phone], Telefax (08 21) 57 07-351
Phone: ++49-821-5707-0, Fax: ++49-821-5707-351
email: vertrie[email protected]

M21/M26/M30
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M21/M26/M30
Necessary Operating Materials and Chemical Additives
Dear Customer,
In order to prevent any delays in the commissioning of your M21/M26/M30
drycleaning machine, we ask you to make sure that the following operating materials
and chemical additives are available.
- Solvent
The solvents used must have a flash point that is higher than the temperature stated
on the machine nameplate. The polycyclic aromatic compound content is not allowed
to exceed 0.01% by weight. The solvent must be heat-resistant under operating
conditions.
The solvent flash point must be checked every six months.
Total filling amount for the first filling: M21: approx. 445 l (117 US gal) *
M26: approx. 510 l (135 US gal) *
M30: approx. 565 l (150 US gal) *
Tank I: Minimum filling volume: M21: 110 l (29.3 US gal)
M26: 135 l (35.6 US gal)
M30: 155 l (40.9 US gal)
* Machine with 1 economy filter
- Chemical additives
The chemical additives used must be halogen-free and must have a flash point that is
higher than the temperature stated on the machine nameplate. The polycyclic aromatic
compound content is not allowed to exceed 0.01% by weight. The chemical additives
must be heat-resistant under operating conditions.
Depending on the equipment, the following should be available:
- Drycleaning detergent
- Waterproofing agent
- Pre- and post-spotting agents

M21/M26/M30
Attention !
Important information regarding solvents
When delivered, this machine is released only for the solvent specified on the nameplate.
At the time this manual was printed, the following statements are valid:
It is generally possible to use the following solvents:
§Cyclosiloxane (such as GreenEarth) with a flash point > 75°C
§Hydrocarbons (such as DF 2000) with a flash point > 60°C
§Hydrocarbons (such as Total TDC 3, among others) with a flash point > 55°C
§Polyglycolether (such as Rynex) with a flash point > 95°C
The use of the solvent perchlorethylene is not permitted!
The following must be observed in this regard:
If you plan to use the machine with a solvent whose data differs from that given on the
machine nameplate, you must first consult with BÖWE and obtain its written authorization.
This will require different software and a different nameplate.
Permission to operate the machine becomes invalid in case of non-compliance.
BÖWE Textile Cleaning GmbH
Rumplerstraße 2, D-86159 Augsburg
Telefon [phone], Telefax (08 21) 57 07-351
Phone: ++49-821-5707-0, Fax: ++49-821-5707-351
email: vertrie[email protected]
Caution

BÖWE M21 /M26 /M30
Contents
1 General Information........................................................................1
1.1 Technical Literature ......................................................................................................................1
1.2 Laws, Ordinances, Regulations...................................................................................................1
1.3 Corrective Maintenance Work......................................................................................................1
2 Safety Regulations..........................................................................2
2.1 Safe Installation and Commissioning .........................................................................................2
2.2 Authorized Use ..............................................................................................................................2
2.3 Operation and Maintenance.........................................................................................................3
2.4 Repair Work ...................................................................................................................................4
2.5 Decommissioning and Disassembling........................................................................................5
2.6 Further Safety Regulations...........................................................................................................5
3 View of the Machine........................................................................8
4 Transport..........................................................................................10
4.1 Entry..............................................................................................................................................10
5 Installation.......................................................................................11
5.1 Operating Environment ..............................................................................................................11
5.1.1 Regulations ............................................................................................................................11
5.1.2 Temperature...........................................................................................................................11
5.1.3 Structural Surroundings..........................................................................................................11
5.1.4 Machine Environment.............................................................................................................12
5.2 Place of Installation.....................................................................................................................13
5.2.1 Space Requirements..............................................................................................................13
5.2.2 Machine Dimensions..............................................................................................................15
5.3 Floor Load....................................................................................................................................17
5.3.1 Dimensions.............................................................................................................................17
5.4 Foundation...................................................................................................................................18
5.4.1 Foundation Dimensions..........................................................................................................18
5.4.2 Anchoring Surface..................................................................................................................21
5.4.3 Sound and Vibration Insulation ..............................................................................................21
6 Fixing the Machine in Place........................................................21
6.1 Machine Trough...........................................................................................................................22
6.2 Anchoring Methods.....................................................................................................................22
6.3 Machine Installation....................................................................................................................25
7 Connection......................................................................................26
7.1 Dimensioned Drawing of the Machine Connections ...............................................................26
7.2 Lines and Pipelines.....................................................................................................................27
7.2.1 Steam.....................................................................................................................................27
7.2.2 Condensate............................................................................................................................27
7.2.3 Cooling Water Supply.............................................................................................................28

BÖWE M21 /M26 /M30
Contents
M21/M26/M30
7.2.4 Cooling Water Outlet..............................................................................................................30
7.2.5 Compressed Air .....................................................................................................................30
7.2.6 Process Water........................................................................................................................30
7.2.7 Aeration Lines ........................................................................................................................30
7.3 Electrical Connection..................................................................................................................31
7.3.1 Permissible Voltage Range....................................................................................................33
7.3.2 Control of Room Ventilation ...................................................................................................34
8 Important Information ..................................................................35
8.1 First Startup.................................................................................................................................35
8.1.1 Preparatory Work...................................................................................................................35
8.1.2 Filling Machine With Solvent..................................................................................................35
8.1.3 Refilling Solvent......................................................................................................................36
8.1.4 Filling Extraction Tank Using Program P54 ...........................................................................37
8.1.5 Manually Filling the Vacuum Pump Operating Material Tank ................................................37
8.1.6 Vacuum Pump........................................................................................................................37
8.2 Refrigeration Unit........................................................................................................................37
9 Technical Specifications .............................................................38
10 Settings and Optimum Operating Values ...............................44
11 Safety Remarks Located on the Machine ...............................46
Fullscreen

1
M21/M26/M30
1
1General Information 1
1.1 Technical Literature 1.1
We make particular reference here to the literature and leaflets of the trade and professional
associations, research institutes and mutual indemnity associations, as well as safety data sheets
provided by the solvent producers.
1.2 Laws, Ordinances, Regulations 1.2
To avoid health risks and environmental damage, you must strictly comply with all directives and
regulations pertaining to the industry, particularly with regard to proper handling of solvents.
In any case, you must observe the applicable laws and regulations in the country in
which the machine is installed.
The machine complies with the following regulations:
-EC Machinery Directive 98/37 EC
-EC Low Voltage Directive 73/23 EEC in the version RL 93/68 EEC
-EMC Directive 89/336/EEC
-Pressure Equipment Directive 97/23/EC
Applied harmonized standards:
-EN 292 Part 1 and Part 2
-EN 60204-1 (DIN-VDE 0113 Part 1)
-EN 1127-1
Applied national standards and directives:
-VBG 20-Accident Prevention Regulations for Refrigeration Plants, Heat Pumps and Cooling
Equipment)
-CFC and Halon Prohibition Ordinance
-Betriebssicherheitsverordnung (Your local regulations for operational safety)
When operating the system in Germany, the following laws and directives must be observed:
-VBG 66-Accident Prevention Regulations for Chemical Cleaning
-Water Resources Law (WHG § 19)
-Waste Disposal Law
-Explosion protection guidelines
-VDI guidelines
-VDE regulations
-DIN standards
-31st BImSchV
-GefStoffV with technical rules (Regulation for hazardous material)
1.3 Corrective Maintenance Work 1.3
We recommend that you commission the customer service department of the BÖWE
organization for the maintenance, servicing and operating safety of this valuable
drycleaning machine. They use original BÖWE spare parts.

2
M21/M26/M30
2
2 Safety Regulations 2
Each person who is charged with the installation, commissioning, operation, maintenance or repair of
the drycleaning machine must first have read and understood the operating and installation
instructions. In particular, we refer to the observation of the relevant laws and regulations for the
countries in question.
The cleaning machine has been built according to the latest state of the technology. Only persons
who are familiar with the machine and informed of the possible risks are authorized to set up, install,
commission, operate, maintain and repair this machine. The relevant accident prevention regulations
and other regulations involving safety and medical care for workers must be strictly adhered to.
Safety Symbols
This safety symbol identifies particular information regarding occupational safety.
It points out hazards and serves to protect personnel from physical injury. You
must observe all applicable laws and regulations; the information on
occupational safety only emphasizes particularly dangerous areas. Failure to
observe this information can result in serious consequences for the health, up to
and including life-threatening injuries.
This symbol provides important information on the correct use of the machine.
Failure to observe this information can lead to disturbances in the machine or
surrounding area.
You are not permitted to bypass or turn off safety devices or to make them otherwise inoperative. You
must observe all applicable industrial safety regulations during installation and repair work. You must
dispose of distillation residues and process water in accordance with regulations.
2.1 Safe Installation and Commissioning 2.1
You must install the drycleaning machine according to the enclosed installation instructions.
The room must be sufficiently ventilated.
You are not permitted to operate the machine in potentially explosive areas or in areas in which
systems with open flames have been installed. All electrical systems within a radius of 2 m
(approximately 6.5 feet) must comply with the IP 54 degree of protection.
The BÖWE Organization Customer Service department is responsible for carrying out
the first startup.
2.2 Authorized Use 2.2
This drycleaning machine is designed exclusively for operation with solvents with flash points higher
than the temperature information on the machine nameplate. (See "Necessary Operating Materials
and Chemical Additives"). Handle these solvents directly only when absolutely necessary and wear
protective gloves and goggles.