BÖWE P12 User manual

IA P12-P15-P18 /01.16 /EN IV
SN 707770

P12-P15-P18
This machine, which works with the solvent
TETRACHLORETHENE (perc), complies with
the EC Machinery Directive 98/37 EC,
the EC Low Voltage Directive 73/23 EEC
in the version RL 93/68 EEC,
EMC Directive 89/336/EEC
and the Harmonized Standards:
EN ISO 12100-1 and 12100-2
EN 60204-1 (DIN-VDE 0113 Part I)
EN 418
EN ISO 8230*
* with the options - Safety separator and
- Distillation overfill preventer
The contents are correct to the best of our knowledge and belief and correspond to the present state of the technology.
No legal claims can be derived.
Subject to technical changes.
Reproduction or duplication only with our express permission.

P12-P15-P18
Dear Customer,
It gives us great pleasure to present you with your BÖWE
machine. You are acquiring a machine that has been
designed and manufactured to meet the highest quality
standards and that corresponds to the latest standards in
research and technology.
Please do not put these operating instructions away without
reading them!
This manual contains all of the important information that you
need to operate your drycleaning machine.
If the prescribed maintenance work is neglected or improperly
performed, if repair work is carried out by service technicians
other than those authorized by BÖWE or if parts other than
original BÖWE spare parts are used, we naturally cannot
fulfill the guarantee obligations according to our General
Terms of Delivery.
Measurements and other values reflect the status as of the
printing date.
We reserve the right to make technical changes at any time
and without prior notice in the interest of continuing
development or when changes are considered to be
necessary for constructional reasons.
Reproduction - including excerpts - is permitted only with
written permission and when the source of the information is
indicated.
BÖWE Textile Cleaning GmbH
Lochmatt 1A, 77880 Sasbach / Germany
T: +49 (0)7841 - 6002 - 200
F: +49 (0)7841 - 6002 - 230
E-Mail: inf[email protected]
Internet: www.bowe-germany.de

P12-P15-P18
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P12-P15-P18
Necessary Operating Materials and Chemical Additives
Dear Customer,
In order to prevent any delays in the commissioning of your dry cleaning machine
P12-P15-P18, we ask you to make sure that the following operating materials and
chemical additives are available.
- Solvent
Use only stabilized, high-purity TETRACHLORETHENE (PERC), in accordance
with DIN 53978.
We recommend that only fresh solvent should be used in order to avoid
contamination through dirt, foreign substances and smells.
Total filling amount for the first filling
3-tank model:
P 12: about 280 l (about 455 kg) or about 74 US gal (about 1003 lbs)
P 15: about 330 l (about 535 kg) or about 87 US gal (about 1180 lbs)
P 18: about 380 l (about 615 kg) or about 100 US gal (about 1356 lbs)
Tank I: Minimum filling volume: P12: 60 l (15.8 US gal)
P15: 75 l (19.8 US gal)
P18: 90 l (23.7 US gal)
Tank III: Minimum filling volume: P12: 60 l (15.8 US gal)
P15: 75 l (19.8 US gal)
P18: 90 l (23.7 US gal)
For machines with 2 economy filters: + 40 l (10.5 US gal)
For machines with 2 economy filters and 1 cartridge filter: + 55 l (14.5 US gal)
- Chemical additives
The chemical additives used must be heat-resistant under operating conditions.
Please provide the following additives, depending on the equipment:
- Dry cleaning detergent
- Antistatic agent
- Waterproofing agent
- Pre- and post-spotting agents

P12-P15-P18
Contents
P12-P15-P18
1 General Information ......................................................................1
1.1 Technical Literature................................................................................................................. 1
1.2 Laws, Ordinances, Directives................................................................................................. 1
1.3 Corrective Maintenance Work ................................................................................................ 1
2 Safety Regulations.........................................................................2
2.1 Safe Installation and Commissioning.................................................................................... 2
2.2 Authorized Use......................................................................................................................... 2
2.3 Operation and Maintenance.................................................................................................... 3
2.4 Repair Work.............................................................................................................................. 4
2.5 Decocommissioning and Disassembling.............................................................................. 5
2.6 Further Safety Regulations..................................................................................................... 5
3 View of the Machine......................................................................8
4 Transport........................................................................................10
4.1 Entry........................................................................................................................................ 10
5 Installation .....................................................................................12
5.1 Operating Environment......................................................................................................... 12
5.1.1 Regulations....................................................................................................................... 12
5.1.2 Temperature..................................................................................................................... 12
5.1.3 Structural Surroundings.................................................................................................... 12
5.1.4 Machine Environment....................................................................................................... 13
5.2 Place of Installation ............................................................................................................... 14
5.2.1 Space Requirements........................................................................................................ 14
5.2.2 Machine Dimensions ........................................................................................................ 20
5.3 Floor Load............................................................................................................................... 28
5.3.1 Dimensions....................................................................................................................... 28
5.4 Foundation ............................................................................................................................. 30
5.4.1 Foundation Dimensions.................................................................................................... 30
5.4.2 Anchoring Surface ............................................................................................................ 34
5.4.3 Sound and Vibration Insulation......................................................................................... 34
6Fixing the Machine in Place ................................................35
6.1 Machine Trough..................................................................................................................... 35
6.2 Anchoring Methods ............................................................................................................... 35
7Connection...............................................................................38
7.1 Dimensioned Drawing of the Machine Connections.......................................................... 38
7.2 Lines and Pipelines................................................................................................................ 40
7.2.1 Steam ............................................................................................................................... 40
7.2.2 Condensate....................................................................................................................... 40
7.2.3 Cooling Water Supply....................................................................................................... 41
7.2.4 Cooling Water Outlet ........................................................................................................ 43

P12-P15-P18
Contents
P12-P15-P18
7.2.5 Compressed Air................................................................................................................ 43
7.2.6 Process Water.................................................................................................................. 43
7.2.7 Aeration Line..................................................................................................................... 43
7.3 Electrical Connection ............................................................................................................ 44
7.3.1 Permissible Voltage Range.................................................................................................... 45
7.3.2 Room Ventilation Control ....................................................................................................... 46
8 Important Information.................................................................47
8.1 First Startup............................................................................................................................ 47
8.1.1 Preparatory Work.............................................................................................................. 47
8.1.2 Filling Machine With Solvent............................................................................................. 47
8.1.3 Refilling Solvent................................................................................................................ 48
8.1.4 Filling Slimsorba Carbon Container (Optional Equipment)............................................... 49
8.2 Refrigeration Unit................................................................................................................... 49
9 Technical Specifications............................................................50
10 Settings and Optimum Operating Values...........................59
10 Settings and Optimum Operating Values...........................61
11 Safety Remarks Located on the Machine...........................63
Fullscreen

1
P12-P15-P18
1 General Information
1.1 Technical Literature
We make particular reference here to the literature and leaflets of the trade and professional
associations, research institutes and mutual indemnity associations, as well as safety data sheets
provided by the solvent producers.
1.2 Laws, Ordinances, Directives
To avoid health risks and environmental damage, you must strictly comply with all directives and
regulations pertaining to the industry, particularly with regard to proper handling of
TETRACHLORETHENE (Perc).
In any case, you must observe the applicable laws and regulations in the country in which the
machine is installed.
The machine complies with the following regulations:
- EC Machinery Directive 98/37 EC
- EC Low Voltage Directive 73/23 EEC in the version RL 93/68 EEC
- EMC Directive 89/336/EEC
- Pressure Equipment Directive 97/23/EC
Applied harmonized standards:
- EN ISO 12100-1 and 12100-2
- EN 60204-1 (DIN-VDE 0113 Part 1)
- EN ISO 8230 *
- EN 418
Applied national standards and directives:
- Accident Prevention Regulations for Refrigeration Plants, Heat Pumps and
Cooling Equipment (BGVD4)
- CFC and Halon Prohibition Ordinance
When operating the system in Germany, the following laws and directives must be observed:
- 2. BImSchV
- Accident Prevention Regulations for Chemical Cleaning (BGR 500 chapter 2.14)
- Water Resources Law (WHG § 19)
- Waste Disposal Law
- Technical Regulations for Dangerous Working Materials (TRGS 402)
- VDI Guidelines
- VDE Regulations
- GefStoffV with technical rules (Regulation for hazardous material)
- Betriebssicherheitsverordnung (Your local regulations for operational safety)
1.3 Corrective Maintenance Work
We recommend that you commission the customer service department of the BÖWE organization for
the maintenance, servicing and operating safety of this valuable drycleaning machine. The customer
service organization uses original BÖWE spare parts when making replacements.
* with the options - safety separator and
- distillation overfill preventer

2
P12-P15-P18
2 Safety Regulations
2
Each person who is charged with the installation, commissioning, operation, maintenance or repair of the
dry cleaning machine must first have read and understood the operating and installation instructions. In
particular, we refer to the observation of the relevant laws and regulations for the countries in question.
The cleaning machine has been built according to the latest state of the technology. Only persons who
are familiar with the machine and informed of the possible risks are authorized to set up, install,
commission, operate, maintain and repair this machine. The relevant accident prevention regulations and
other regulations involving safety and medical care for workers must be strictly adhered to.
Safety Symbols
This safety symbol identifies particular information regarding occupational safety. It
points out hazards and serves to protect personnel from physical injury. All
applicable laws and regulations must be observed; the information on occupational
safety only emphasizes particularly dangerous areas. Failure to observe this
information can result in serious consequences for the health, up to and including
life-threatening injuries.
This symbol provides important information on the correct use of the machine.
Failure to observe this information can lead to disturbances in the machine or
surrounding area.
You are not permitted to bypass or turn off safety devices or to make them otherwise inoperative. You
must observe all applicable industrial safety regulations during installation and repair work. You must
dispose of distillation residues and process water in accordance with regulations.
2.1 Safe Installation and Commissioning
2.1
You must install the dry cleaning machine according to the enclosed installation instructions. The room
must be sufficiently ventilated.
You are not permitted to operate the machine in potentially explosive areas or in areas in which systems
with open flames have been installed.
The BÖWE Customer Service Department is responsible for carrying out the first startup.
2.2 Authorized Use
2.2
This dry cleaning machine has been designed exclusively for operation with the solvent
TETRACHLORETHENE (Perc). (See "Necessary Operating Materials and Chemical Additives”). Handle
these solvents only when absolutely necessary and wear protective gloves and goggles.

3
P12-P15-P18
2 Safety Regulations 2
This closed-circuit dry cleaning machine for industrial use (including use in cleaning shops) is intended
for cleaning textile articles (also leather or fur or for treating skins). This dry cleaning machine is not
intended for customer access (such as in self-service shops).
You are not permitted to treat textiles that are easily inflammable or poisonous or that contain
radioactive materials.
The definition of authorized use includes compliance with the operating, maintenance and repair
conditions prescribed by BÖWE.
The manufacturer is not liable for damages resulting from unauthorized use or from changes to the
system made without proper authority.
2.3 Operation and Maintenance
Only trained service personnel who are familiar with the machine are authorized to operate and
maintain the BÖWE dry cleaning machine. Safety regulations must be observed during operation and
maintenance.
Do not start the system unless all protective devices (belt guards for cage and filter drives) are in place
and functional.
Check the operating safety of the machine (sealing test) and the liquid levels daily before turning it on.
Dispose of lint, process water and distillation residues according to the operating instructions.
Do not perform any maintenance work when the machine is in operation. Make sure that the solvents,
lubricants and chemical additives meet the specified quality requirements.
Perform maintenance work only when the machine is turned off and secured and has cooled off.
When the machine is not in operation cooling water feed must be cut off by means of a stop
valve to be fitted on site.

4
P12-P15-P18
2 Safety Regulations 2
Attention: Check the liquid level before opening the still door.
The collecting tank must hold the amount that is expected to
be drained and must be temperature and solvent-resistant.
Attention: Do not dispose of distillation residues in the sewer system
or normal garbage. You must dispose of these residues
according to country-specific regulations on special waste.
Requirements for the owner and operating personnel
According to the legal stipulations of the German accident prevention
regulations BGR 500 chapter 2.14 and the 2nd BlmSchV, special knowledge
is required for the operation and maintenance of dry cleaning systems. A
person with this special knowledge must regularly be present during the
operation of dry cleaning systems.
As a person / body who runs a plant one is obliged to have the refrigerating plant of the
dry cleaning machine inspected annually with regard to tightness.
2.4 Repair Work
2.4
Only skilled workers with suitable protection devices and work tools are authorized to carry out repairs.
Make sure that there are no solvent emissions.
During repair and cleaning work:
Turn main switch off
Close the stop valves on the supply lines (steam, condensate and compressed air).
Make sure that the system cannot be turned on without permission (close off and put up
a sign " DO NOT TURN ON –REPAIR WORK")
Always remove the main fuse when working on the electrical system.
Use only original fuses to replace defective ones.
When working on pneumatic control parts, make sure that there is no pressure in the system.
Only specially trained refrigeration technicians are authorized to make repairs to the refrigeration unit.
All spare parts used must comply with the technical standards set by the manufacturer.

5
P12-P15-P18
2 Safety Regulations 2
2.5 Decocommissioning and Disassembling
Only skilled workers with suitable protection devices and work tools are
authorized to decommission and disassembly the system.
When decommissioning and disassembling the machine, drain all solvent
from the machine, including the pipelines, valves and fittings. You must
remove residues that could cause environmental pollution.
You must separate electric lines and pipelines that were used to supply or
drain the machine from the supply network. Make sure that they cannot be
turned on by unauthorized persons.
Have an authorized customer service technician dispose of the cooling agent from the refrigeration unit.
2.6Further Safety Regulations
This BÖWE dry cleaning machine works with TETRACHLORETHENE
(Perc). This solvent is hazardous to the health and is rated as slightly toxic
in the context of the German Hazardous Substances Ordinance.
Drinking, eating and food storage are prohibited in the area where the machine is installed.
Open flames and fires are not allowed in the operating area. No smoking is allowed.
Install steam generators in such a way that they do not draw in air containing solvent.
A BÖWE customer service representative must train the personnel in the operation of the machine
before the first startup. This training must include information on safe operation and possible hazards.
The owner is responsible for employing trained personnel to load and unload the machine and must
employ well-informed and expert personnel for maintenance work. No unauthorized personnel are
allowed in the area of the machine.
The daily checks prescribed in the operating instructions represent the minimum requirements. Operating
personnel must immediately report any changes in the machine that could affect the safety.

6
P12-P15-P18
2 Safety Regulations 2
The owner is obligated:
- to draw up clear regulations regarding responsibility for operation and maintenance, to ensure that
the machine is only operated when it is in perfect condition and to ensure the order, safety and
cleanliness at the workplace by means of instructions and inspections.
The owner is obligated to make sure that no working method is used that could place the health of the
personnel, the environment or the safety of the machine at risk.
Notice and warning signs must be placed on the machine or in the operating area in plain sight.
Damaged or missing signs must be replaced immediately. The specified safety regulations must be
followed at all times.
In the event of any kind of hazard, stop the machine immediately and turn off the main switch.
If there is a solvent leak:
Turn off the machine
Immediately send all personnel into an open area
Open windows and doors
Cut off the cause of the solvent leak
Change any clothing that is wet with tetrachlorethene (Perc)
If necessary, request a BÖWE customer service technician.
The escape of larger amounts of solvent is a reportable malfunction. It must be reported to the
responsible authorities, industrial control group, fire department, water resources board or subordinate
water authorities.

7
P12-P15-P18
2 Safety Regulations
The proper handling of perchlorethylene is an important prerequisite for workplace safety.
Note the following potential hazards:
TETRACHLORETHENE (Perc) is a very good grease remover; it also removes natural oils from
unprotected skin.
Protection:Wear solvent-resistant protective gloves, apply skin cream with oil to the hands.
Liquid TETRACHLORETHENE (Perc) is a strong irritant to the eyes.
Protection:Wear protective goggles.
Inhalation of TETRACHLORETHENE (Perc) vapors reduces alcohol tolerance.
Protection:Do not consume alcohol while working or for a short time after.
TETRACHLORETHENE (Perc) decomposes in the presence of an open flame or red-hot parts.
Protection:No smoking.
TETRACHLORETHENE (Perc) vapors irritate the mucous membranes of the respiratory passage
and eyes.
Protection:Prevent vapors from escaping and wear respiratory equipment when performing
extensive maintenance work (DIN 3181 gas filter, brown).
Caution: It is possible to smell Perc (odor threshold) in concentrations as low as
5 ml/m3of air.
TETRACHLORETHENE (Perc) affects the central nervous system similar to an
anesthetic and can result in unconsciousness and, in very high concentrations, even in
death.
Do not overload the machine.
The operating instructions provided by the company define special rules and regulations for the area
where the machine is installed. These instructions also contain information on all additional protective
measures, first aid instructions and information on correct behavior during operating malfunctions,
according to the local conditions.
The German Hazardous Substances Ordinance, BGR 500 chapter 2.14 and the 2nd BImSchV stipulate
the obligation to provide operating instructions.

8
P12-P15-P18
3 View of the Machine
3
Crossline
707770-02-0
1
Airshaft
16
Still
2
Cooling register
17
Slimsorba-carbon container *
3
Cage housing with cage
18
Slimsorba-fan *
4
Refrigeration unit
19
Electric steam generator *
5
Cage drive
20
Solvent cooling system *
6
Dosing unit
21
Heater battery
7
Sprayer *
22
Condenser
8
Solvent pump
23
Economy filter 1
9
Safety trough
24
Economy filter 2 *
10
Tanks 1 + 2
25
Filter drive
11
Button trap with lint filter
26
Cartridge-adsorption filter *
12
Water separator
27
Venting and aeration filter
13
Safety separator *
28
Fan
14
Tank 3
29
Airshaft flaps *
15
Pump for still rake out system *
* Option

9
P12-P15-P18
12
4
7
C
8
0
5
3
BÖWE
E
9
6
START
PROG
HOLDHOLD
START STOP
PROG
STOP
Reinigungsprogramme Wartungs-und Hilfsprogramme
3 View of the Machine 3
Crossline
707770-01-A
35 Switch panel
36 Loading door

10
P12-P15-P18
4 Transport
4
In order to guarantee that no damage results from the handling, we recommend that you consult with the
appropriate experts for correct transport, installation and connection.
You must provide suitable tools and equipment for unloading, transporting, machine entry and
installation. For example: crane, forklift, elevating truck, pulley block, rope, winch, crowbar, rollers,
wooden blocks, wedges.
Caution
Attention: Note the center of gravity of the machine and secure
against lateral tipping.
4.1Entry
Normally the machine and distillation unit are packed in a crate or shipping box and kept in an upright
position when being transported and brought in.
Package dimensions (box measurements)
P12-P15-P18
Slimline
Crossline
Width
mm(in)
1150(45.3)
1970(77.6)
Depth P12-P15 /P18
mm(in)
2290(90.2) /2400(94.5)
1640(64.6) /1740(68.5)
Height
mm(in)
2410(94.8)
2460(96.8)
Entry dimensions after unpacking (Fan is dismantled)
Width
mm(in)
1080(42.5)
1840(72.4)
Depth P12-P15 /P18
mm(in)
2165(85.2) /2275(89.5)
1406(55.3) /1540(60.6)
Height
mm(in)
1990(78.3)
1990(78.3)
Entry dimension without angle bracket for trough
Width
mm(in)
935(36.8)
1695(66.7)

11
P12-P15-P18
4. Transport 4
Package dimensions (box measurements)
P12-P15-P18 on Softpad
Slimline
Width
mm(in)
1650(64.9)
Depth P12-P15 /P18
mm(in)
2400(94.5) /2500(98.4)
Height
mm(in)
2465(97.0)
Entry dimensions after unpacking (without pallet, fan is dismantled)
Width
mm(in)
1500(59.0)
Depth P12-P15 /P18
mm(in)
2250(88.6) /2360(92.9)
Height
mm(in)
2050(80.7)
Removing machine from the pallet:
Must be done by transport experts.
Lift the machine only at sturdy points.
Note the center of gravity of the machine and secure against lateral tipping.

12
P12-P15-P18
5 Installation
5
5.1Operating Environment
5.1
5.1.1 Regulations
You must observe applicable regulations concerning room ventilation and size,
odor and noise emissions, accident prevention, etc. The switch panel contains
contacts for the room ventilation control system (see Point 7.3.2).
Noise level: approx. 60 dB (A)
(Average value taken from 6 measurement points at a distance of
2 m (6.5 feet) from the machine and
1.60 m (5.2 ft) above the floor
If there is an increase in the air-borne sound (for example, caused by resonance) because of the
spatial conditions at the place of installation (for example, the condition of and distances between
walls and ceiling), you must take sound insulation measures at the site.
5.1.2 Temperature
Do not expose the machine to direct sunlight. Ensure that there is an adequate air supply for the heat
exchange (heat buildup!).
The room temperature is not permitted to drop below 5 °C (41°F) because otherwise the water in the system
could freeze.
During continuous operation, the room temperature is not permitted to exceed 40 °C (104 °F) because of
increased solvent consumption and for safety reasons.
Heat dissipated to the surroundings: * approx.
P12
P15
P18
kJ/cycle
4000
4500
5000
* 2-bath procedure, low level precleaning bath only for distillation
5.1.3 Structural Surroundings
Partitions, panels, suspended ceilings and other structures near the machine must be installed in
such a way that they do not interfere with the operation, that no heat buildup occurs and that they
can be easily removed for maintenance and repair work.

13
P12-P15-P18
5 Installation 5
5.1.4 Machine Environment
Do not operate systems with open flames, such as gas-heated flatwork ironers
or tumblers, in the same room because poisonous, corrosive gases could
result from the solvent decomposition.
No hot surfaces with a temperature of more than 140° C (284° F) are permitted in the machine
room.
You must ensure that the air from the machine room cannot escape into a heating room, if there
is one in the area.
The air from the machine room is not permitted to be directed into the exhaust line of a furnace
system.