BÖWE P12 User manual

IA P12-P15-P18 /01.16 /EN IV
SN 707770

P12-P15-P18
This machine, which works with the solvent
TETRACHLORETHENE (perc), complies with
the EC Machinery Directive 98/37 EC,
the EC Low Voltage Directive 73/23 EEC
in the version RL 93/68 EEC,
EMC Directive 89/336/EEC
and the Harmonized Standards:
EN ISO 12100-1 and 12100-2
EN 60204-1 (DIN-VDE 0113 Part I)
EN 418
EN ISO 8230*
* with the options - Safety separator and
- Distillation overfill preventer
The contents are correct to the best of our knowledge and belief and correspond to the present state of the technology.
No legal claims can be derived.
Subject to technical changes.
Reproduction or duplication only with our express permission.

P12-P15-P18
Dear Customer,
It gives us great pleasure to present you with your BÖWE
machine. You are acquiring a machine that has been
designed and manufactured to meet the highest quality
standards and that corresponds to the latest standards in
research and technology.
Please do not put these operating instructions away without
reading them!
This manual contains all of the important information that you
need to operate your drycleaning machine.
If the prescribed maintenance work is neglected or improperly
performed, if repair work is carried out by service technicians
other than those authorized by BÖWE or if parts other than
original BÖWE spare parts are used, we naturally cannot
fulfill the guarantee obligations according to our General
Terms of Delivery.
Measurements and other values reflect the status as of the
printing date.
We reserve the right to make technical changes at any time
and without prior notice in the interest of continuing
development or when changes are considered to be
necessary for constructional reasons.
Reproduction - including excerpts - is permitted only with
written permission and when the source of the information is
indicated.
BÖWE Textile Cleaning GmbH
Lochmatt 1A, 77880 Sasbach / Germany
T: +49 (0)7841 - 6002 - 200
F: +49 (0)7841 - 6002 - 230
E-Mail: inf[email protected]
Internet: www.bowe-germany.de

P12-P15-P18
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P12-P15-P18
Necessary Operating Materials and Chemical Additives
Dear Customer,
In order to prevent any delays in the commissioning of your dry cleaning machine
P12-P15-P18, we ask you to make sure that the following operating materials and
chemical additives are available.
- Solvent
Use only stabilized, high-purity TETRACHLORETHENE (PERC), in accordance
with DIN 53978.
We recommend that only fresh solvent should be used in order to avoid
contamination through dirt, foreign substances and smells.
Total filling amount for the first filling
3-tank model:
P 12: about 280 l (about 455 kg) or about 74 US gal (about 1003 lbs)
P 15: about 330 l (about 535 kg) or about 87 US gal (about 1180 lbs)
P 18: about 380 l (about 615 kg) or about 100 US gal (about 1356 lbs)
Tank I: Minimum filling volume: P12: 60 l (15.8 US gal)
P15: 75 l (19.8 US gal)
P18: 90 l (23.7 US gal)
Tank III: Minimum filling volume: P12: 60 l (15.8 US gal)
P15: 75 l (19.8 US gal)
P18: 90 l (23.7 US gal)
For machines with 2 economy filters: + 40 l (10.5 US gal)
For machines with 2 economy filters and 1 cartridge filter: + 55 l (14.5 US gal)
- Chemical additives
The chemical additives used must be heat-resistant under operating conditions.
Please provide the following additives, depending on the equipment:
- Dry cleaning detergent
- Antistatic agent
- Waterproofing agent
- Pre- and post-spotting agents

P12-P15-P18
Contents
P12-P15-P18
1 General Information ......................................................................1
1.1 Technical Literature................................................................................................................. 1
1.2 Laws, Ordinances, Directives................................................................................................. 1
1.3 Corrective Maintenance Work ................................................................................................ 1
2 Safety Regulations.........................................................................2
2.1 Safe Installation and Commissioning.................................................................................... 2
2.2 Authorized Use......................................................................................................................... 2
2.3 Operation and Maintenance.................................................................................................... 3
2.4 Repair Work.............................................................................................................................. 4
2.5 Decocommissioning and Disassembling.............................................................................. 5
2.6 Further Safety Regulations..................................................................................................... 5
3 View of the Machine......................................................................8
4 Transport........................................................................................10
4.1 Entry........................................................................................................................................ 10
5 Installation .....................................................................................12
5.1 Operating Environment......................................................................................................... 12
5.1.1 Regulations....................................................................................................................... 12
5.1.2 Temperature..................................................................................................................... 12
5.1.3 Structural Surroundings.................................................................................................... 12
5.1.4 Machine Environment....................................................................................................... 13
5.2 Place of Installation ............................................................................................................... 14
5.2.1 Space Requirements........................................................................................................ 14
5.2.2 Machine Dimensions ........................................................................................................ 20
5.3 Floor Load............................................................................................................................... 28
5.3.1 Dimensions....................................................................................................................... 28
5.4 Foundation ............................................................................................................................. 30
5.4.1 Foundation Dimensions.................................................................................................... 30
5.4.2 Anchoring Surface ............................................................................................................ 34
5.4.3 Sound and Vibration Insulation......................................................................................... 34
6Fixing the Machine in Place ................................................35
6.1 Machine Trough..................................................................................................................... 35
6.2 Anchoring Methods ............................................................................................................... 35
7Connection...............................................................................38
7.1 Dimensioned Drawing of the Machine Connections.......................................................... 38
7.2 Lines and Pipelines................................................................................................................ 40
7.2.1 Steam ............................................................................................................................... 40
7.2.2 Condensate....................................................................................................................... 40
7.2.3 Cooling Water Supply....................................................................................................... 41
7.2.4 Cooling Water Outlet ........................................................................................................ 43

P12-P15-P18
Contents
P12-P15-P18
7.2.5 Compressed Air................................................................................................................ 43
7.2.6 Process Water.................................................................................................................. 43
7.2.7 Aeration Line..................................................................................................................... 43
7.3 Electrical Connection ............................................................................................................ 44
7.3.1 Permissible Voltage Range.................................................................................................... 45
7.3.2 Room Ventilation Control ....................................................................................................... 46
8 Important Information.................................................................47
8.1 First Startup............................................................................................................................ 47
8.1.1 Preparatory Work.............................................................................................................. 47
8.1.2 Filling Machine With Solvent............................................................................................. 47
8.1.3 Refilling Solvent................................................................................................................ 48
8.1.4 Filling Slimsorba Carbon Container (Optional Equipment)............................................... 49
8.2 Refrigeration Unit................................................................................................................... 49
9 Technical Specifications............................................................50
10 Settings and Optimum Operating Values...........................59
10 Settings and Optimum Operating Values...........................61
11 Safety Remarks Located on the Machine...........................63
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1
P12-P15-P18
1 General Information
1.1 Technical Literature
We make particular reference here to the literature and leaflets of the trade and professional
associations, research institutes and mutual indemnity associations, as well as safety data sheets
provided by the solvent producers.
1.2 Laws, Ordinances, Directives
To avoid health risks and environmental damage, you must strictly comply with all directives and
regulations pertaining to the industry, particularly with regard to proper handling of
TETRACHLORETHENE (Perc).
In any case, you must observe the applicable laws and regulations in the country in which the
machine is installed.
The machine complies with the following regulations:
- EC Machinery Directive 98/37 EC
- EC Low Voltage Directive 73/23 EEC in the version RL 93/68 EEC
- EMC Directive 89/336/EEC
- Pressure Equipment Directive 97/23/EC
Applied harmonized standards:
- EN ISO 12100-1 and 12100-2
- EN 60204-1 (DIN-VDE 0113 Part 1)
- EN ISO 8230 *
- EN 418
Applied national standards and directives:
- Accident Prevention Regulations for Refrigeration Plants, Heat Pumps and
Cooling Equipment (BGVD4)
- CFC and Halon Prohibition Ordinance
When operating the system in Germany, the following laws and directives must be observed:
- 2. BImSchV
- Accident Prevention Regulations for Chemical Cleaning (BGR 500 chapter 2.14)
- Water Resources Law (WHG § 19)
- Waste Disposal Law
- Technical Regulations for Dangerous Working Materials (TRGS 402)
- VDI Guidelines
- VDE Regulations
- GefStoffV with technical rules (Regulation for hazardous material)
- Betriebssicherheitsverordnung (Your local regulations for operational safety)
1.3 Corrective Maintenance Work
We recommend that you commission the customer service department of the BÖWE organization for
the maintenance, servicing and operating safety of this valuable drycleaning machine. The customer
service organization uses original BÖWE spare parts when making replacements.
* with the options - safety separator and
- distillation overfill preventer

2
P12-P15-P18
2 Safety Regulations
2
Each person who is charged with the installation, commissioning, operation, maintenance or repair of the
dry cleaning machine must first have read and understood the operating and installation instructions. In
particular, we refer to the observation of the relevant laws and regulations for the countries in question.
The cleaning machine has been built according to the latest state of the technology. Only persons who
are familiar with the machine and informed of the possible risks are authorized to set up, install,
commission, operate, maintain and repair this machine. The relevant accident prevention regulations and
other regulations involving safety and medical care for workers must be strictly adhered to.
Safety Symbols
This safety symbol identifies particular information regarding occupational safety. It
points out hazards and serves to protect personnel from physical injury. All
applicable laws and regulations must be observed; the information on occupational
safety only emphasizes particularly dangerous areas. Failure to observe this
information can result in serious consequences for the health, up to and including
life-threatening injuries.
This symbol provides important information on the correct use of the machine.
Failure to observe this information can lead to disturbances in the machine or
surrounding area.
You are not permitted to bypass or turn off safety devices or to make them otherwise inoperative. You
must observe all applicable industrial safety regulations during installation and repair work. You must
dispose of distillation residues and process water in accordance with regulations.
2.1 Safe Installation and Commissioning
2.1
You must install the dry cleaning machine according to the enclosed installation instructions. The room
must be sufficiently ventilated.
You are not permitted to operate the machine in potentially explosive areas or in areas in which systems
with open flames have been installed.
The BÖWE Customer Service Department is responsible for carrying out the first startup.
2.2 Authorized Use
2.2
This dry cleaning machine has been designed exclusively for operation with the solvent
TETRACHLORETHENE (Perc). (See "Necessary Operating Materials and Chemical Additives”). Handle
these solvents only when absolutely necessary and wear protective gloves and goggles.

3
P12-P15-P18
2 Safety Regulations 2
This closed-circuit dry cleaning machine for industrial use (including use in cleaning shops) is intended
for cleaning textile articles (also leather or fur or for treating skins). This dry cleaning machine is not
intended for customer access (such as in self-service shops).
You are not permitted to treat textiles that are easily inflammable or poisonous or that contain
radioactive materials.
The definition of authorized use includes compliance with the operating, maintenance and repair
conditions prescribed by BÖWE.
The manufacturer is not liable for damages resulting from unauthorized use or from changes to the
system made without proper authority.
2.3 Operation and Maintenance
Only trained service personnel who are familiar with the machine are authorized to operate and
maintain the BÖWE dry cleaning machine. Safety regulations must be observed during operation and
maintenance.
Do not start the system unless all protective devices (belt guards for cage and filter drives) are in place
and functional.
Check the operating safety of the machine (sealing test) and the liquid levels daily before turning it on.
Dispose of lint, process water and distillation residues according to the operating instructions.
Do not perform any maintenance work when the machine is in operation. Make sure that the solvents,
lubricants and chemical additives meet the specified quality requirements.
Perform maintenance work only when the machine is turned off and secured and has cooled off.
When the machine is not in operation cooling water feed must be cut off by means of a stop
valve to be fitted on site.