Balluff BNI IOL-101-000-K018 User manual

BNI IOL-101-000-K018
BNI IOL-102-000-K019
BNI IOL-101-S01-K018
BNI IOL-102-S01-K019
User’s Guide

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
1 Notes for the user
1.1
About this guide
2
1.2
Structure of the guide
2
1.3
Typographical conventions
2
1.3.1
Enumerations
2
1.3.2
Actions
2
1.3.3
Syntax
2
1.3.4
Cross references
2
1.4
Symbols
2
1.5
Abbreviations
2
2 Safety
2.1
Intended use
3
2.2
General safety notes
3
2.3
Meaning of the warnings
3
3 Getting started
3.1
Connection overview 8 port module
4
3.2
Connection overview 4 port module
5
3.3
Mechanical connection
6
3.4
Electrical connection
6
3.4.1
IO-Link interface
6
3.4.2
Sensor interface
6
4 IO-Link interface
4.1
IO-Link data
7
4.2
Process data / Input data
7
4.3
Process data / Output data
8
4.4
Parameter data / Request data
9
4.5
Errors
10
4.6
Events
10
5 Technical data
5.1
Dimensions
11
5.2
Mechanical data
11
5.3
Electrical data
11
5.4
Operating conditions
12
5.5
LED indicators
12
Appendix
Product ordering code
Order information
Scope of delivery

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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1Notes for the user
1.1 About this guide
This guide describes the Balluff IO-Link sensor collector module, also called Sensor hub.
Connection to the host interface master is made through the IO-Link protocol. Functionally
this compact, cost-effective module is comparable with a passive splitter box: It takes
conventional sensor signals and passes them over the IO-Link interface.
1.2 Structure of the
guide
The guide is organized so that the sections build on one another.
Section 2: Basic safety information.
Section 3: The main steps for installing the device.
Section 4: IO-Link, parameter and process data for the device.
Section 5: Technical data for the device.
…
1.3 Typographical
conventions
The following typographical conventions are used in this guide.
1.3.1 Enumerations
Enumerations are shown in list form with bullet points:
- Entry 1,
- Entry 2.
1.3.2 Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
1.3.3 Syntax

Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
1.3.4 Cross references
Cross references indicate where additional information on the topic can be found (see
section 5 „Technical data”).
1.4 Symbols
Note, tip:
This symbol indicates general notes.
Caution!
This symbol indicates a security notice which must be considered.
1.5 Abbreviations
BNI Balluff Network Interface
I port Standard input port
DPP Direct parameter page
IOL IO-Link
EMCElectromagnetic compatibility
FE Function earth
SPDU Service Protocol Data Unit

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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3
2Safety
2.1 Intended use
This guide describes the Balluff IO-Link sensor collector module, also called Sensor Hub.
Connection to the host interface master is made through the IO-Link protocol. Functionally
this compact, cost-effective module is comparable with a passive splitter box: It takes
conventional sensor signals and passes them over the IO-Link interface.
2.2 Installation and
startup
Note
Installation and startup are to be performed only by trained specialists. Qualified
personnel are persons who are familiar with the installation and operation of the
product, and who fulfills the qualifications required for this activity. Any damage
resulting from unauthorized manipulation or improper use voids the
manufacturer's guarantee and warranty. The Operator is responsible for
ensuring that applicable of safety and accident prevention regulations are
complied with.
2.3 General safety
instructions
Commissioning and inspection
The operating company shall be responsible for observance of locally applicable safety
instructions.
Before commissioning, carefully read the operating manual.
The system must not be used in applications in which the safety of persons is dependent on
the function of the device.
Authorized Personnel
Installation and commissioning may only be performed by trained specialist personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
Unauthorized tampering
Improper use
Use, installation or handling contrary to the instructions provided in this operating
manual
Obligations of the Operating Company
The device is a piece of equipment from EMC Class A. Such equipment may generate RF
noise. The operator must take appropriate precautionary measures. The device may only be
used with an approved power supply. Only approved cables may be used.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Hazardous
voltage
Note
Disconnect all power before servicing equipment.
Note
In the interest of product improvement, the Balluff GmbH reserves the right to
change the specifications of the product and the contents of this manual at any
time without notice.

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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3 Getting started
3.1 Connection
overview
8 port module
Figure 3-1: BNI IOL-102-000-K019 / BNI IOL-102-S01-K019
1 IO-Link interface
2 Mounting hole
3 Status LED: Communication / module
4 Standard input port 1
5 Standard input port 3
6 Standard input port 5
7 Standard input port 7
8 Mounting hole
9 Port LED: Standard input port 7, Pin 4
10 Standard input port 6
11 Standard input port 4
12 Standard input port 2
13 Label
14 Standard input port 0
1
13
12
2
3
4
5
6
7
8
9
10
11
14

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3Getting started
3.2 Connection
overview
4 port module
Figure 3-2: BNI IOL-101-000-K018 / BNI IOL-101-S01-K018
1 IO-Link interface
2 Mounting hole
3 Status LED: Communication / module
4 Standard input port 1
5 Standard input port 3
6 Mounting hole
7 Port LED: Standard input port 3 Pin 4
8 Standard input port 2
9 Label
10 Standard input port 0
1
2
3
4
5
6
7
8
9
10

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3 Getting started
3.3 Mechanical
connection
The BNI IOL … modules are attached by using 2 M4 screws and 2 spacers.
3.4 Electrical
connection
The sensor hub modules require no separate supply voltage connection. Power is provided
through the IO-Link interface by the host IO-Link master.
3.4.1 IO-Link interface
IO-Link (M12, A-coded, male)
Pin
Requirement
1
Power supply controller, +24V, max 1.1A
2
-
3
GND
4
C/Q, IO-Link Data transmission channel
Connecting the
Sensor hub
Connection protection ground to FE terminal, if present.
Connect the incoming IO-Link line to the Sensor hub.
Note!
A standard 3 wire sensor cable is used for connection to the host IO-Link master.
Module versions
Sensor hub version
Digital I-port
BNI IOL-101-000-K018
4
BNI IOL-102-000-K019
8
BNI IOL-101-S01-K018
4 with single channel monitoring
BNI IOL-102-S01-K019
8 with single channel monitoring
3.4.2 Sensor-
Standard input port (M8, female)
interface
Pin
Requirement
1
+24V, 100mA
2
-
3
0 V, GND
4
Input
Note!
For the digital sensor inputs follow the input guideline per EN61131-2, type 2.
Note!
Unused I/O port socket must be fitted with cover caps to ensure IP67 protection
rating.

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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4 IO-Link interface
4.1 IO-Link data
BNI IOL-101-000-K018 / BNI IOL-102-000-K019
Data transmission rate
COM2 (38,4 kBaud)
Frame type
2.1
Minimal cycle time
2.5 ms
Process data cycle time
2.5 ms, at minimal cycle time
Process data length
1 Byte
BNI IOL-101-S01-K018 / BNI IOL-102-S01-K019
Data transmission rate
COM2 (38,4 kBaud)
Frame type
2.2
Minimal cycle time
2.5 ms
Process data cycle time
2.5 ms, at minimal cycle time
Process data length
2 Bytes
4.2 Process data /
Output data
No output datas defined.

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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4 IO-Link interface
4.3 Process data /
Input data
BNI IOL-101-000-K018
BNI IOL-101-000-K018, 4 binary inputs
Byte 0
7
6
5
4
3
2
1
0
-
-
-
-
Input 3.0
Input 2.0
Input 1.0
Input 0.0
BNI IOL-102-000-K019
BNI IOL-102-000-K019, 8 binary inputs
Byte 0
7
6
5
4
3
2
1
0
Input 7.0
Input 6.0
Input 5.0
Input 4.0
Input 3.0
Input 2.0
Input 1.0
Input 0.0
BNI IOL-101-S01-K018
BNI IOL-101-S01-K018, 4 binary inputs with single channel monitoring
Byte 0
Byte 1
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
-
-
-
-
Input 3.0
Input 2.0
Input 1.0
Input 0.0
-
-
-
-
Error 3.0
Error 2.0
Error 1.0
Error 0.0
BNI IOL-102-S01-K019
BNI IOL-102-S01-K019, 8 binary inputs with single channel monitoring
Byte 0
Byte 1
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Input 7.0
Input 6.0
Input 5.0
Input 4.0
Input 3.0
Input 2.0
Input 1.0
Input 0.0
Error 7.0
Error 6.0
Error 5.0
Error 4.0
Error 3.0
Error 2.0
Error 1.0
Error 0.0
Signal port (x):
x.0: Pin 4,
Signal port (x):
x.0: Pin 4,
Signal port (x):
x.0: Pin 4,
Signal port (x):
x.0: Pin 4,

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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4 IO-Link interface
4.4 Parameter data /
Request data
DPP
SPDU
Object name
Length
Range
Default value
Index
Index
Sub-
Index
Identification Data
0x07
Vendor ID
2 Byte
read only
0x0378
0x08
0x09
Device ID
3 Byte
0x050108
0x05010A
0x050104
0x050106
0x0A
0x0B
0x10
0
Vendor name
7 Byte
BALLUFF
0x11
0
Vendor text
15 Byte
www.balluff.com
0x12
0
Product name
20 Byte
BNI IOL-101-000-K018
BNI IOL-101-S01-K018
BNI IOL-102-000-K019
BNI IOL-102-S01-K019
0x13
0
Product ID
7 Byte
BNI 000P
BNI 001W
BNI 000R
BNI 001Y
0x14
0
Product text
22 Byte
Sensor-Hub digital M8 4 inputs
Sensor hub digital M8 4 inputs SPC
Sensor hub digital M8 8 inputs
Sensor hub digital M8 8 inputs SPC
0x16
0
Hardware Revision
1 Byte
-
0x17
0
Firmware Revision
23 Byte
-
Parameter
Data
0x40
0
1-8
Inversion
1 Byte
0-FF
0x00
*: not used at BNI IOL-101-000-K018
Byte 0
7
6
5
4
3
2
1
0
Inversion 7.0*
Inversion 6.0*
Inversion 5.0*
Inversion 4.0*
Inversion 3.0
Inversion 2.0
Inversion 1.0
Inversion 0.0
Inversion Port (x):
x.0: Pin 4,

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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4 IO-Link interface
4.5 Errors
Error Code
Additional Code
Device application
error
Index not available
0x80
0x11
Device application
error
Subindex not available
0x80
0x12
Device application
error
Value out of range
0x80
0x30
4.6 Events
Class / Qualifier
Code ( high + low)
Mode
Type
Instance
Appears
Error
AL
Device Hardware
Supply
Supply low voltage
U2 = Supply +
24V
0xC0
0x30
0x03
0x5000
0x0100
0x0010
0x0002
0xF3
0x5112
Disappear
s
Error
AL
Device Hardware
Supply
Supply low voltage
U2 = Supply +
24V
0x80
0x30
0x03
0x5000
0x0100
0x0010
0x0002
0xB3
0x5112
Appears
Error
AL
Device Hardware
Supply
Supply periphery
0xC0
0x30
0x03
0x5000
0x0100
0x0060
0xF3
0x5160
Disappear
s
Error
AL
Device Hardware
Supply
Supply periphery
0x80
0x30
0x03
0x5000
0x0100
0x0060
0xB3
0x5160

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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5 Technical data
5.1 Dimensions
Figure 5-1: BNI IOL-101-xxx-K018 Figure 5-2: BNI IOL-102-xxx-K019
BNI IOL-101-000-K018
BNI IOL-101-S01-K018
BNI IOL-102-000-K019
BNI IOL-102-S01-K019
5.2 Mechanical
data
Housing material
Plastic
IO-Link port
M12, A coded, male
I ports
M8, female, 3-pole
Enclosure rating per IEC 60529
IP 67 (only when plugged and threaded in)
Dimensions (W x H x D in mm)
30 x 85 x 24
30 x 129 x 24
Weight
69.5 gr
97,2 gr.
5.3 Electrical data
Operating voltage
18…30.2 V DC, per EN 61131-2
Ripple
< 1%
Current draw without load
<= 40 mA

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5 Technical data
5.4 Operating
Operating temperature
-5 °C ... 55 °C
conditions
Storage temperature
-25 C ... 70 °C
EMC
Immunity test:
Emission test:
2004/108/EC
EN 61000-6-2
EN 61000-6-4
Vibration / Shock
EN 60068-2-6, EN 60068-2-27
EN 60068-2-29, EN 60068-2-64
* only for version "K019".
5.5 LED
indicators
Figure 5-3: LED indicators
Module status
LED 2, Communication / module supply
Indication
Function
Green
No communication, supply ok
Green, negative pulsed
Communication ok, supply ok
Red flashing
Communication fault, supply undervoltage / overload
LED 2
LED 1

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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5 Technical data
LED I-ports
BNI IOL-101-000-K018 / BNI IOL-102-000-K019
Standard
LED 1, I-port Pin 4
Indication
Function
Yellow, solid
Input signal = 1
Off
Input signal = 0
LED I-ports
BNI IOL 101-S01-K018 / BNI IOL-102-S01-K019
with single
LED 1, I-port Pin 4 with single channel monitoring
channel
Indication
Function
monitoring
Yellow, solid
Input signal = 1
Off
Input signal = 0
Red
Short circuit between 24V DC and 0V, GND

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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Appendix
Product ordering code
BNI IOL-10x-x0x-K01x
Balluff Network Interface
IO-Link interface
Function
101 = 4 port
102 = 8 port
Variants
000 = Standard version
S01 = with single channel monitoring
Mechanical version
K018 = Plastic housing, M8, 4 port
IO-Link interface and power supply: 1xM12 external thread
I-ports: 4xM8, female, 3 pole
K019 = Plastic housing, M8, 8 port
IO-Link interface and power supply: 1xM12 external thread
I-ports: 8xM8, female, 3 pole
Order information
Product ordering code
Order code
BNI IOL-101-000-K018
BNI000P
BNI IOL-101-S01-K018
BNI001W
BNI IOL-102-000-K019
BNI000R
BNI IOL-102-S01-K019
BNI001Y
Scope of delivery
BNI IOL-…consists of the following components:
IO-Module
2 filler plugs M8
12 Labels
User’s guide

Balluff Network Interface / IO-Link Sensor hub M8 BNI IOL-101…K018 / BNI IOL-102…K019
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15
www.balluff.com
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. [phone]
Fax [phone]
[email protected]
Nr. 919510 E Edition L14 Subject to modification