Balluff BIC 1I0-I2A50-M30MI3-SM4A4A User manual

BIC IO-Link unidirectional
500 mA, IP67
User´s Guide
English

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
www.balluff.com
1
Contents
1User instructions 2
1.1 Validity of the Guide 2
1.2 Typographical Conventions 2
1.3 Symbols 2
1.4 Abbreviations 2
2Safety 3
2.1 Proper use 3
2.2 Authorized Personnel 3
2.3 Obligations of the Operating Company 3
2.4 Malfunctions 3
2.5 Meaning of the warning notes 3
2.6 Certification 3
3Construction and Function 4
3.1 Construction 4
3.2 Function 4
3.3 Features, Advantages 4
3.4 Indicators 4
4Function indicator and diagnosis 5
4.1 Base indicators 5
4.2 Remote indicators 5
5Installation and Connection 6
5.1 Mutual Interference 6
5.2 Installation in metal 6
5.3 Angular offset 7
5.4 Connection 7
5.5 Series connection 7
6Technical data for "Base" 8
6.1 Dimension 8
6.2 Mechanical data 8
6.3 Operating conditions 8
6.4 Electrical data 8
6.5 Electrical connection 8
7Technical data for "Remote" 9
7.1 Dimension 9
7.2 Mechanical data 9
7.3 Operating conditions 9
7.4 Electrical data 9
7.5 Electrical connections M12, 5-pin, socket 9
8IO-Link communication 10
8.1 Process data 10
8.2 Parameters 11
8.3 Events 11
9Accessories 12
9.1 Connectors 12
9.2 Installation accessories 12
9.3 Active components 12
10 Type code 13
10.1 Type Code 13
10.2 Order code 13

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
1User instructions
1.1 Validity of the
Guide
This manual describes the structure, function and installation of the Balluff Uni-Standard
inductive coupler. It is valid for types:
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A (see type code)
The guide is intended for qualified technical personnel. Read the guide before you install
and operate the devices.
1.2 Typographical
Conventions
The following typographical conventions are used in this guide.
Enumerations
Enumerations are shown as a list with an en-dash.
-Entry 1
-Entry 2
Syntax
Numbers
-Decimal numbers are shown without additional indicators (e.g. 123),
-Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross-references
Cross-references indicate where additional information on the topic can be found:
(see Chap. 5, Section "Technical data").
1.3 Symbols
Note, tip
This symbol indicates general notes.
Caution!
This symbol indicates a safety instruction that must be followed without exception.
IO-Link
This device is IO-Link-capable
1.4 Abbreviations
BIC Balluff Inductive Coupler
EMC Electromagnetic Compatibility
FE Function Ground

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
www.balluff.com
3
2Safety
Important!
Before commissioning, carefully read the operating manual.
2.1 Proper use
The device is designed to replace a plug connection in order to ensure contact-free data
transmission.
The system must not be used in applications in which the safety of persons is dependent on
the function of the device.
Warranty and liability claims against the manufacturer are rendered void by:
-Unauthorized tampering
-Improper use
-Use, installation or handling contrary to the instructions provided in this operating manual
2.2 Authorized
Personnel
Installation and commissioning may only be performed by trained specialist personnel.
2.3 Obligations of the
Operating
Company
The operating company must ensure that the locally applicable safety regulations are
observed.
The device corresponds to EMC Class A and can cause radio interference. The operating
company must take appropriate precautions to prevent radio interference.
The device may only be used with an approved power supply. (see "Technical Data"). Only
approved cables may be used.
2.4 Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
2.5 Meaning of the
warning notes
The warning notices in this guide and the measures described for avoiding dangers must be
observed.
The warning notices contain the following signal words that indicate the severity of the
danger:
-Danger:
Indicates an immediate danger that will result in a severe injury or death of persons if not
observed.
-Warning:
Indicates a potential danger that may result in a severe injury or death of persons if not
observed.
-Caution:
Indicates a potential danger that may result in light injury to persons or damage to
property if not avoided.
-Caution:
Indicates a situation that may result in property damage if not avoided.
When working with this product, the following warning notices apply:
Caution!
Risk of burning on hot surfaces! The active surface heats up even under normal
operating conditions. Keep away hands and objects from the active surface.
Avoid contact of metal objects on the active surface. Fire hazard!
2.6 Certification
With the CE marking, we confirm that our products meet the requirements of
EC directives 2004/108/EC (EMC) and the EMC law.
In our EMC laboratory, which is accredited by DATech for testing
electromagnetic compatibility, evidence has been provided that the Balluff
products satisfy the EMC requirements of the generic standards:
EN 61000-6-4 (interference emission) and EN 61000-6-2 (interference
immunity)

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
3Construction and Function
3.1 Construction
The BIC components are designed for applications in an IO-Link system. They are
connected to the host master module via the IO-Link protocol. The system consists of the
following two components:
-Base (master side)
-Remote (device)
The components are enclosed in a brass housing protected acc. to IP 67
Master
The master is connected to the base.
Devices
The remote is connected to the device.
When IO-Link devices are connected, observe the following:
-Make certain that the total power consumption is not greater than that of the base.
-Use only devices with inputs
3.2 Function
This set transfers power from the base to the remote via an air bridge; the base then
receives IO-Link data back from the remote. The base and remote must match one another
with respect to size.
The IO-Link device is wired to the remote. The remote is only inductively coupled to the
base, however. The base transmits the energy for the IO-Link device to the remote. The
IO-Link communication of the IO-Link device is transmitted from the remote to the base.
The energy available for the IO-Link device is dependent on the distance and on the offset
between base and remote and is, therefore, limited. For this reason, the total current
consumption of the connected IO-Link device must not exceed the maximum power output
of the remote.
3.3 Features,
Advantages
-The cable length between the remote and IO-Link device can be a maximum of
20 meters.
-LED indicator on the remote and base for operational readiness and operating voltage
-An angular offset is possible between base and remote
-Simple wiring of e.g. rotary tables, replaceable punch heads etc.
-M12 plug connection on the systems
-Control of capacitive loads
-More power in the same structural shape
-Large operating voltage range
3.4 Indicators
If the supply voltage is applied correctly, the green LEDs on the base and remote illuminate.
If the IO-Link communication is active, the green LED on the base flashes inversely. The
base's red LED illuminates as soon as an error has been detected in the system.
As soon as the remote moves out of the secured working range, the red LEDs on the base
begin to flash. If the red LED illuminates and stays on, there is an error in the IO-Link
communication. If no device is connected to the remote but the remote is within range of the
base, the green LEDs flash.

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
www.balluff.com
5
4Function indicator and diagnosis
4.1 Base indicators
Signaling
Function
Green, static
Supply voltage OK
No IO-Link communication
Green, flashing inversely
IO-Link communication between master and base is OK
Red, flashing
No remote detected
Red off
Remote present, IO-Link communication OK
Red, static
Remote present, no IO-Link communication
to connected device
4.2 Remote
indicators
Signaling
Function
Green –static
The remote is located within the working range of a base,
communication between the remote and IO-Link device is
OK
Green, flashing
No IO-Link device present
Green LED status indicator "IO-Link
status"
Green LED status indicator

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
5Installation and Connection
5.1 Mutual
Interference
Caution!
Improper mounting may affect the function of the system and lead to damage.
The spacings specified for installation must be adhered to.
To prevent mutual interference with adjacent bases or remotes, the specified minimum
distances must be adhered to:
Type
A (mm)
BIC 1I0-I2A50-M30MI3-SM4A4A
100
BIC 2I0-I2A50-M30MI3-SM4A5A
100
5.2 Installation in
metal
Caution!
Device damage due to induction effects
Metallic objects on the coil cap cause the objects to be heated.
Install the components so that no metallic objects can collect on the coil cap.
There is a fire hazard!
When installing in metal, the specified minimum distances to the surrounding sides of the
metallic object must be maintained. Otherwise, the transmission distance between
transmitter and receiver changes.
The transmission distance can also be influenced by the type of metal.
Type
A (mm)
B (mm)
BIC 1I0-I2A50-M30MI3-SM4A4A
30
20
BIC 2I0-I2A50-M30MI3-SM4A5A
30
20

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
www.balluff.com
7
5 Installation and Connection
5.3 Angular offset
The permissible angular offset ensures proper function, even in difficult installation
conditions:
Distance D (mm)
Angle X
1
18°
2
12°
3
10°
4
5°
5
0°
5.4 Connection
Caution!
Device damage due to incorrect voltage supply!
Malfunctions may occur if the ripple is too high or if the output voltage is not
regulated.
Use only approved, regulated voltage supplies
Caution!
The remote (receiver) may be damaged by voltage spikes if cables that are too
long are used! To satisfy the EMC requirements, the cables must not be longer
than 20 meters.
5.5 Series
connection
Two BIC systems can be connected in series.
Caution!
This cuts the power in half from 500 mA to 250 mA. The cable length between
the individual components in each case must not be larger than 20 m. An
angular offset can no longer be guaranteed. For that reason, the systems
should be positioned accurately. It is not possible to have an air gap larger than
5mm.
No.
Legend for graphic:
Balluff components
1
Profibus controller
-
2
Balluff power supply
BAE PS-XA-1W-24-050-003
3
Balluff IO-Link master
BNI PBS-502-001-Z001
4+5
BIC IO-Link system
BIC 1I0-I2A50-M30MI3-SM4A4A
BIC 2I0-I2A50-M30MI3-SM4A5A
6
Balluff sensor hub
BNI IOL-104-000-K006
7
Balluff sensor hub alternative to 6
BNI IOL-104-000-K021

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
6Technical data for "Base"
6.1 Dimension
6.2 Mechanical data
Housing material
Brass
Degree of protection as per
IEC 60529
IP 67 (only in plugged-in and screwed-down state)
Connection type
M12, A-coded
Dimensions (D x L in mm)
M30 X 100
Weight
Approx. 160 g
Tightening torque
70 Nm
6.3 Operating
conditions
Transmission distance
1 to 5 mm
Operating temperature Ta
0 °C to 55 °C
Storage temperature range
-25 °C to 75 °C
EMC
EN 61000-4-2/3/4/5/6
EN 55011
Severity 4ª/3ª/4B/2ª/3ª
Size 1, Cl. A
Vibration
EN 60068-2-6, EN 60068-2-27
Shock
EN 60068-2-29, EN 60068-2-64
6.4 Electrical data
Supply voltage
24 V DC +-10% , acc. to EN 61131-2
Operating current at 24 V
Max. 1 A
Standby current
Max. 100 mA
Overload protection
Yes
6.5 Electrical
connection
M12, 4-pin, connector
Pin
Signal
Meaning
1
+24 V
Input voltage
2
nc
NC
3
0V
GND,
4
C/Q, IO Link
C/Q, IO Link

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
www.balluff.com
9
7Technical data for "Remote"
7.1 Dimension
Connector
SM4A5A
7.2 Mechanical data
Housing material
Brass
Degree of protection as per
IEC 60529
IP 67 (only in plugged-in and screwed-down state)
Connection type
M12, A-coded / Cable PUR
Dimensions (D x L in mm)
M30 X 106
Weight
Approx. 160 g
Tightening torque
70 Nm
7.3 Operating conditions
Transmission distance
1 to 5 mm
Operating temperature Ta
0 °C to 55 °C
Storage temperature range
-25 °C to 75 °C
EMC
EN 61000-4-2/3/4/5/6
EN 55011
Severity 4ª/3ª/4B/2ª/3ª
Size 1, Cl. A
Vibration
EN 60068-2-6, EN 60068-2-27
Shock
EN 60068-2-29, EN 60068-2-64
7.4 Electrical data
Supply voltage
24 V DC +-5 %
Output current
500 mA
Short-circuit protected
Yes
Output peak current
Max. 800 mA
Operational readiness
< 100 ms
7.5 Electrical connections
M12, 5-pin, socket
Pin
Signal
Meaning
1
+24 V
Output voltage
2
-
NC
3
0V
GND
4
C/Q, IO Link
C/Q, IO Link
5
nc
NC

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
8IO-Link communication
8.1 Process data
The "Base" transmits 4 bytes of input via the IO-Link. The first ten represent the data of
the IO-Link device connected to the "Remote", while the 4th byte contains status
information. If an IO-Link device that outputs less than 4 bytes of input data is connected
to the "Remote", the remaining, unused bytes are transmitted with "0".
Byte 0
7
6
5
4
3
2
1
0
PD Byte 0 Bit 7
PD Byte 0 Bit 6
PD Byte 0 Bit 5
PD Byte 0 Bit 4
PD Byte 0 Bit 3
PD Byte 0 Bit 2
PD Byte 0 Bit 1
PD Byte 0 Bit 0
Byte 1*
7
6
5
4
3
2
1
0
PD Byte 1 Bit 7
PD Byte 1 Bit 6
PD Byte 1 Bit 5
PD Byte 1 Bit 4
PD Byte 1 Bit 3
PD Byte 1 Bit 2
PD Byte 1 Bit 1
PD Byte 1 Bit 0
Byte 2*
7
6
5
4
3
2
1
0
PD Byte 2 Bit 7
PD Byte 2 Bit 6
PD Byte 2 Bit 5
PD Byte 2 Bit 4
PD Byte 2 Bit 3
PD Byte 2 Bit 2
PD Byte 2 Bit 1
PD Byte 2 Bit 0
Byte 3
7
6
5
4
3
2
1
0
not used
not used
not used
not used
Status „Supply Remote“
Status „Short Remote“
Status “nzone”
Status “Com”
* All unused bits and bytes are output with "0".
Explanation of the status bits
Status
Meaning
"Supply remote"
Voltage at the remote is less than 18V
"Short remote"
Short-circuit at the IO-Link interface of the remote
“Inzone”
No remote detected
“Com”
No IO-Link device detected
Note, tip
Process data update time is max. 50ms

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
www.balluff.com
11
8 IO-Link communication
8.2 Parameters
Various base parameters can be accessed via IO-Link. All parameters are read-only, so they
involve information, not configuration options. The "Identification data" can contain texts and
information about the base. The Direct Parameter page of the IO-Link device connected to
the remote is displayed in the "Parameter data".
DPP
SPDU
Description
Length
Default value
Index
Index
Sub
Index
Identification data
0 x 07
Vendor ID
2 bytes
0 x 0378
0 x 08
0 x 09
Device ID
3 bytes
0 x 050601
0 x 0A
0 x 0B
0 x 10
0
Vendor name
7 bytes
BALLUFF
0 x 11
0
Vendor text
15 bytes
www.balluff.com
0 x 12
0
Product name
37 bytes
BIC 1I0-I2A50-M30MI3-
SM4A4A
0 x 13
0
Product ID
7 bytes
BIC000C
0 x 14
0
Product text
34 bytes
BIC IOL Base
0 x 16
0
Hardware revision
3 bytes
0 x 17
0
Firmware revision
3 bytes
Parameterization data
0 x 40
64
0
1 –16
Direct Parameter page
of the IO-Link device
on the remote
16 bytes
8.3 Events
Event 1
Event 2
Event classification
Detailed information
Mode
Type
Instance
0 x F3
0 x 5112
0 x C0
0 x 30
0 x 03
0 x 5000
0 x 0100
0 x 0010
0 x 0002
coming
Error
Application
Hardware
Supply
Supply low
voltage
U2 = supply
+ 24 V
Supply voltage is too low
0 x B3
0 x 5112
0 x 80
0 x 30
0 x 03
0 x 5000
0 x 0100
0 x 0010
0 x 0002
going
Error
Application
Hardware
Supply
Supply low
voltage
U2 = supply
+ 24 V
Supply voltage is OK again

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
9Accessories
9.1 Connectors
Description
Description
Remarks
PUR for base, open cable
end
BCC M415-0000-1A-003-
PX0434-xxx
XXX -> cable length
PUR for base and remote as
jumper
BCC M415-M414-3A-304-
PX0434-xxx
XXX -> cable length
PUR for remote, open cable
end
BCC M415-0000-1A-003-
PX0434-xxx
XXX -> cable length
9.2 Installation
accessories
Description
Description
Fig.
BES 30.0-BS-1
BES 30-HW-1
9.3 Active
components
Description
Description
Fig.
Profibus connection for base
BNI PBS-507-001-Z011
Profibus connection for base
BNI PBS-502-001-Z001
Profibus connection for base
BNI PBS-504-001-K008
Profinet connection for base
BNI PNT-502-105-Z015

Balluff Inductive Coupler
Base BIC 1I0-I2A50-M30MI3-SM4A4A and
Remote BIC 2I0-I2A50-M30MI3-SM4A5A
www.balluff.com
13
10 Type code
10.1 Type Code
BIC 1I0-I2A50-M30MI3-XXXXXX_002-M45A
Balluff Inductive Coupler
Base (1) Remote (2)
Technology (PNP), variant (24 V),
power class (500 mA)
I2= 4 bytes
Housing shape (M30x1,5)
Housing material (M = brass) and length
SM4A5A:
Connector M12, axial
Number of pins and coding
BPX04:
Cable PUR, Number of wire
Cable lenght
Pig Tail
Number of wire
10.2 Order code
Description
Order code
BIC 1I0-I2A50-M30MI3-SM4A4A
BIC000C
BIC 2I0-I2A50-M30MI3-SM4A5A
BIC000E

888373 E Edition L14 Replaces Edition C12 Subject to modification
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. [phone]
Fax [phone]
[email protected]
www.balluff.com
www.balluff.com