B&R Automation PC 510 User manual

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1
Automation PC 510
User's Manual
Version: 1.01 (June 2012)
Orderno.: MAAPC510-GER
Allinformationcontainedinthismanualiscurrentasofitscreation/publication.Wereservetherighttochange
thecontentsofthismanualwithoutwarning.Theinformationcontainedhereinisbelievedtobeaccurateasof
the date of publication; however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, ex-
pressedorimplied,withregardtotheproductsorthedocumentationcontainedwithinthisbook.Bernecker+Rain-
erIndustrie-ElektronikGes.m.b.H.shallnotbeliableintheeventofincidentalorconsequentialdamagesincon-
nectionwithorarisingfromthefurnishing,performanceoruseoftheseproducts.Thesoftwarenames,hardware
names,andtrademarksusedinthisdocumentareregisteredbytherespectivecompanies.

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Chapter 1: General information
Chapter 2: Technical data
Chapter 3: Commissioning
Chapter 4: Software
Chapter 5: Accessories
Chapter 6: Maintenance / Service
Appendix A

Table of contents
Tableofcontents
Automation PC 510 User's Manual V 1.01 3
Chapter 1 General information................................................................................... 8
1Manualhistory....................................................................................................................................................8
2Safetyguidelines.............................................................................................................................................. 9
2.1Intendeduse............................................................................................................................................... 9
2.2Protectionagainstelectrostaticdischarge.................................................................................................. 9
2.2.1Packaging.............................................................................................................................................. 9
2.2.2GuidelinesforproperESD-handling......................................................................................................9
2.3Policiesandprocedures..............................................................................................................................9
2.4Transportandstorage...............................................................................................................................10
2.5Mounting....................................................................................................................................................10
2.6Operation...................................................................................................................................................10
2.6.1Protectionagainsttouchingelectricalparts.......................................................................................... 10
2.6.2Environmentalconditions-Dust,humidity,aggressivegases............................................................ 10
2.6.3Programs,virusesanddangerousprograms....................................................................................... 10
2.7Environmentallyfriendly............................................................................................................................ 11
2.7.1Separationofmaterials........................................................................................................................11
3Organizationofsafetynotices........................................................................................................................12
4Guidelines....................................................................................................................................................... 12
5Overview...........................................................................................................................................................13
Chapter 2 Technical data...........................................................................................15
1Introduction.......................................................................................................................................................15
1.1Features......................................................................................................................................................15
1.2Systemcomponents/ configuration........................................................................................................... 15
1.2.1Configuration–Basesystem................................................................................................................16
1.2.2Configuration-Softwareandaccessories............................................................................................17
2Completedevice............................................................................................................................................. 18
2.1Temperaturespecifications.........................................................................................................................18
2.1.1Temperaturesensorlocations...............................................................................................................18
2.1.2Temperaturemonitoring........................................................................................................................ 19
2.2Humidityspecifications..............................................................................................................................20
2.3Powermanagement................................................................................................................................... 21
2.3.1Blockdiagram-Supplyvoltage............................................................................................................21
2.4Device interfaces.......................................................................................................................................22
2.4.1Overviewofdeviceinterfaces...............................................................................................................22
2.4.2Supplyvoltage+24VDC.....................................................................................................................23
2.4.3SerialinterfaceCOM1......................................................................................................................... 24
2.4.4Ethernet (ETH).....................................................................................................................................25
2.4.5USBports(USB1,USB2)....................................................................................................................26
2.4.6Battery..................................................................................................................................................27
2.4.7 CompactFlashslot............................................................................................................................... 28
2.4.8SDmemorycardslot...........................................................................................................................28
2.4.9Powerbutton........................................................................................................................................29
2.4.10Reset button...................................................................................................................................... 29
2.4.11Status LEDs....................................................................................................................................... 30
2.4.12Interfaceboardslot............................................................................................................................31
3Individualcomponents..................................................................................................................................... 32
3.1Systemunits............................................................................................................................................... 32
3.1.15PC510.SX01-00...................................................................................................................................32
3.2US15W-CPUboards................................................................................................................................36
3.2.1General information...............................................................................................................................36
3.2.2Orderdata.............................................................................................................................................36
3.2.3Technicaldata....................................................................................................................................... 36
3.3Mainmemory............................................................................................................................................ 37
3.3.1Orderdata.............................................................................................................................................37
3.3.2Technicaldata....................................................................................................................................... 37
3.4Interface boards........................................................................................................................................ 38

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4 Automation PC 510 User's Manual V 1.01
3.4.15PP5IF.CETH-00...................................................................................................................................38
3.4.25PP5IF.CHDA-00...................................................................................................................................40
3.4.35PP5IF.FETH-00................................................................................................................................... 42
3.4.45PP5IF.FPLM-00................................................................................................................................... 44
3.4.55PP5IF.FCAN-00...................................................................................................................................47
3.4.65PP5IF.FX2X-00....................................................................................................................................49
3.4.75PP5IF.FXCM-00...................................................................................................................................51
3.5I/Oboards...................................................................................................................................................53
3.5.1 5PP5IO.GMAC-00................................................................................................................................. 53
3.6Drives..........................................................................................................................................................59
3.6.15MMHDD.0250-00.................................................................................................................................59
Chapter 3 Commissioning.........................................................................................61
1  Installation....................................................................................................................................................... 61
1.1Procedure................................................................................................................................................... 61
1.2Importantmountinginformation..................................................................................................................61
1.3 Mountingorientation..................................................................................................................................62
1.3.1Mountingorientation0°.........................................................................................................................62
1.3.2Mountingorientation90°.......................................................................................................................62
1.3.3Mountingorientation180°.....................................................................................................................63
1.4Spacingforaircirculation...........................................................................................................................64
2Cable connections.......................................................................................................................................... 65
3Groundingconcept...........................................................................................................................................66
Chapter 4 Software.................................................................................................... 67
1 BIOSoptions.................................................................................................................................................... 67
1.1Generalinformation.................................................................................................................................... 67
1.2BIOSsetupandbootprocedure...............................................................................................................67
1.2.1BIOSsetupkeys..................................................................................................................................69
1.3 Main...........................................................................................................................................................70
1.4OEMfeatures............................................................................................................................................ 71
1.4.1CPUboardfeatures.............................................................................................................................72
1.4.2Systemunitfeatures............................................................................................................................77
1.4.3 I/Oboardfeatures............................................................................................................................... 81
1.4.4IFboardfeatures................................................................................................................................. 86
1.4.5Memorymodulefeatures.....................................................................................................................88
1.5Advanced...................................................................................................................................................89
1.5.1 RAMconfiguration............................................................................................................................... 90
1.5.2 Bootconfiguration................................................................................................................................91
1.5.3Peripheralconfiguration.......................................................................................................................92
1.5.4IDEconfiguration................................................................................................................................. 93
1.5.5Videoconfiguration.............................................................................................................................. 96
1.5.6 USBconfiguration................................................................................................................................97
1.5.7 SDIOconfiguration.............................................................................................................................. 98
1.5.8ACPItable/featurescontrol..................................................................................................................99
1.5.9PCIExpressrootport1...................................................................................................................... 99
1.5.10PCIExpressrootport2...................................................................................................................102
1.5.11Consoleredirection.......................................................................................................................... 103
1.6Security....................................................................................................................................................106
1.6.1Setsupervisorpassword................................................................................................................... 107
1.6.2Setuserpassword.............................................................................................................................108
1.7 Power...................................................................................................................................................... 109
1.7.1AdvancedCPUcontrol...................................................................................................................... 110
1.7.2Platformpowermanagement............................................................................................................ 113
1.8 Boot......................................................................................................................................................... 114
1.8.1Legacy................................................................................................................................................115
1.9 Exit...........................................................................................................................................................119

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Automation PC 510 User's Manual V 1.01 5
1.10BIOSdefaultsettings............................................................................................................................ 120
1.10.1Main...................................................................................................................................................120
1.10.2OEMFeatures...................................................................................................................................120
1.10.3Advanced...........................................................................................................................................122
1.10.4Power................................................................................................................................................ 124
1.10.5Boot................................................................................................................................................... 125
1.11Distributionofresources.........................................................................................................................126
1.11.1RAMaddressassignment................................................................................................................126
1.11.2I/Oaddressassignment...................................................................................................................126
1.11.3InterruptallocationsinPICmode.................................................................................................... 126
1.11.4InterruptassignmentsinAPICmode................................................................................................127
2Upgradeinformation..................................................................................................................................... 128
2.1BIOSupgrade......................................................................................................................................... 128
2.1.1WhatinformationdoIneed?.............................................................................................................. 128
2.1.2UsingtheControlCenter.................................................................................................................... 129
2.2Firmwareupgrade................................................................................................................................... 130
2.2.1Procedure............................................................................................................................................130
2.3Upgradeproblems...................................................................................................................................130
3WindowsXPProfessional............................................................................................................................ 131
3.1Orderdata................................................................................................................................................ 131
3.2Overview................................................................................................................................................... 131
3.3Installation.................................................................................................................................................131
3.4Drivers.......................................................................................................................................................131
4Windows7.................................................................................................................................................... 132
4.1General information.................................................................................................................................. 132
4.2Orderdata................................................................................................................................................ 132
4.3Overview................................................................................................................................................... 132
4.4Installation.................................................................................................................................................132
4.5Drivers.......................................................................................................................................................132
4.6Specialconsiderations,limitations........................................................................................................... 132
5WindowsEmbeddedStandard2009............................................................................................................133
5.1General information.................................................................................................................................. 133
5.2Orderdata................................................................................................................................................ 133
5.3Overview................................................................................................................................................... 133
5.4FeatureswithWES2009(WindowsEmbeddedStandard2009)............................................................. 133
5.5Touchscreendriver..................................................................................................................................134
5.6Installation.................................................................................................................................................134
5.7Drivers.......................................................................................................................................................134
5.7.1Touchscreendriver............................................................................................................................ 134
6WindowsEmbeddedStandard7..................................................................................................................135
6.1General information.................................................................................................................................. 135
6.2Orderdata................................................................................................................................................ 135
6.3Overview................................................................................................................................................... 135
6.4FeatureswithWES7(WindowsEmbeddedStandard7)......................................................................... 136
6.5Installation.................................................................................................................................................136
6.6Drivers.......................................................................................................................................................136
6.6.1Touchscreendriver............................................................................................................................ 136
7WindowsCE................................................................................................................................................. 137
7.1General information.................................................................................................................................. 137
7.2Orderdata................................................................................................................................................ 137
7.3Overview................................................................................................................................................... 137
7.4WindowsCE6.0features....................................................................................................................... 137
7.5Requirements............................................................................................................................................138
7.6Installation.................................................................................................................................................138
7.7B&REmbeddedOSInstaller.................................................................................................................. 138
8AutomationRuntime..................................................................................................................................... 139
8.1General information.................................................................................................................................. 139

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6 Automation PC 510 User's Manual V 1.01
8.2Orderdata................................................................................................................................................ 139
8.3AutomationRuntimeWindows(ARwin).................................................................................................. 139
8.4AutomationRuntimeEmbedded(ARemb)..............................................................................................139
9B&RAutomationDeviceInterface(ADI)-ControlCenter........................................................................... 140
9.1Functions.................................................................................................................................................. 140
9.2Installation.................................................................................................................................................141
10B&RAutomationDeviceInterface(ADI)DevelopmentKit.......................................................................... 142
11 B&R Key Editor............................................................................................................................................ 144
Chapter 5 Accessories........................................................................................... 146
1ReplacementCMOSbatteries....................................................................................................................... 146
1.10AC201.91/4A0006.00-000....................................................................................................................146
1.1.1Generalinformation.............................................................................................................................146
1.1.2Orderdata...........................................................................................................................................146
1.1.3Technicaldata..................................................................................................................................... 146
2Powerconnectors.......................................................................................................................................... 147
2.10TB103.9x.................................................................................................................................................147
2.1.1Generalinformation.............................................................................................................................147
2.1.2Orderdata...........................................................................................................................................147
2.1.3Technicaldata..................................................................................................................................... 147
3Interfaceboardconnection............................................................................................................................ 148
3.10TB1208.3100.......................................................................................................................................... 148
3.1.1Generalinformation.............................................................................................................................148
3.1.2Orderdata...........................................................................................................................................148
3.1.3Technicaldata..................................................................................................................................... 148
4CompactFlashcards.....................................................................................................................................149
4.1General information.................................................................................................................................. 149
4.2Basicinformation...................................................................................................................................... 149
4.2.1 Flashtechnology................................................................................................................................. 149
4.2.2Wearleveling...................................................................................................................................... 149
4.2.3ECCerrorcorrection...........................................................................................................................149
4.2.4S.M.A.R.T. support.............................................................................................................................. 149
4.2.5Maximumreliability..............................................................................................................................150
4.35CFCRD.xxxx-06...................................................................................................................................... 151
4.3.1Generalinformation.............................................................................................................................151
4.3.2Orderdata...........................................................................................................................................151
4.3.3Technicaldata..................................................................................................................................... 151
4.3.4Temperaturehumiditydiagram........................................................................................................... 153
4.3.5Dimensions..........................................................................................................................................153
4.3.6Benchmark.......................................................................................................................................... 154
4.45CFCRD.xxxx-03...................................................................................................................................... 155
4.4.1Generalinformation.............................................................................................................................155
4.4.2Orderdata...........................................................................................................................................155
4.4.3Technicaldata..................................................................................................................................... 155
4.4.4Temperaturehumiditydiagram........................................................................................................... 157
4.4.5Dimensions..........................................................................................................................................157
4.5Knownproblems/issues......................................................................................................................... 158
5USBflash drive.............................................................................................................................................159
5.15MMUSB.2048-01.................................................................................................................................... 159
5.1.1Generalinformation.............................................................................................................................159
5.1.2Orderdata...........................................................................................................................................159
5.1.3Technicaldata..................................................................................................................................... 159
5.1.4Temperaturehumiditydiagram........................................................................................................... 160
6 Cables........................................................................................................................................................... 161
6.1DVIcables...............................................................................................................................................161
6.1.15CADVI.0xxx-00..................................................................................................................................161
6.2SDLcables..............................................................................................................................................164

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Automation PC 510 User's Manual V 1.01 7
6.2.15CASDL.0xxx-00.................................................................................................................................164
6.3SDLcableswith45°plugs......................................................................................................................167
6.3.15CASDL.0xxx-01.................................................................................................................................167
6.4SDL flexcables.......................................................................................................................................170
6.4.15CASDL.0xxx-03.................................................................................................................................170
6.5SDLflexcableswithextender................................................................................................................ 173
6.5.15CASDL.0xx0-13.................................................................................................................................173
6.6USBcables............................................................................................................................................. 177
6.6.15CAUSB.00xx-00................................................................................................................................ 177
6.7RS232cables.......................................................................................................................................... 178
6.7.19A0014.xx.......................................................................................................................................... 178
Chapter 6 Maintenance / Service............................................................................180
1ReplacingtheCompactFlashcard............................................................................................................... 180
Appendix A Anhang A [v1.7].................................................................................. 181
1Abbreviations..................................................................................................................................................181

General information • Manual history
8 Automation PC 510 User's Manual V 1.01
Chapter 1 • General information
1 Manual history
Version Date Change
0.10Preliminary 26-Aug-11 •Firstversion
1.00 08-May-12 •Chapter4"Software"updated.
•Chapter6"Maintenance/Service"updated.
•Terminalblock0TB1208.3100(interfaceboardplug)updatedinChapter5"Accessories".
•NewCompactFlashcards5CFCRD.xxxx-06updatedinChapter5"Accessories".CompactFlashcards
5CFCRD.xxxx-04discontinued.
•Interfaceboard5PP5IF.FETH-00updatedonpage5PP5IF.FETH-00.
•Harddisk5MMHDD.0250-00updatedonpage5MMHDD.0250-00.
•Sections "Temperature specifications" on page 18, " Humidity specifications" on page 20 and "Pow-
ermanagement"onpage21updatedinChapter2"Technicaldata".
•Section"Mountingorientation"onpage62updatedinChapter3"Commissioning".
1.01 18-Jun-12 •Section"CablelengthsandresolutionsforSDLtransfer"onpage54updated.

General information • Safety guidelines
Chapter1
Generalinformation
Automation PC 510 User's Manual V 1.01 9
2 Safety guidelines
2.1 Intended use
Programmablelogiccontrollers(PLCs),operating/monitoringdevices(industrialPCs,PowerPanels,MobilePan-
els,etc.),andB&Runinterruptiblepowersupplieshavebeendesigned,developed,andmanufacturedforconven-
tionaluseinindustrialenvironments.Theywerenotdesigned,developedandmanufacturedforanyuseinvolving
seriousrisksorhazardsthatcouldleadtodeath,injury,seriousphysicaldamageorlossofanykindwithoutthe
implementationofexceptionallystringentsafetyprecautions.Inparticular,suchrisksandhazardsincludetheuse
ofthesedevicestomonitornuclearreactionsinnuclearpowerplants,theiruseinflightcontrolorflightsafetysys-
temsaswellasinthecontrolofmasstransportationsystems,medicallifesupportsystemsorweaponssystems.
2.2 Protection against electrostatic discharge
Electricalcomponentsthatcanbedamagedbyelectrostaticdischarge(ESD)mustbehandledaccordingly.
2.2.1 Packaging
•Electrical components with a housing
…donotrequirespecialESDpackagingbutmustbehandledproperly(seeSection"Electricalcomponents
withhousing").
•Electrical components without a housing
…mustbeprotectedbyESD-suitablepackaging.
2.2.2 Guidelines for proper ESD- handling
Electrical components with a housing
•Donottouchtheconnectorcontactsonconnectedcables.
•Donottouchthecontacttipsoncircuitboards.
Electrical components without a housing
Thefollowingapplyinadditionto"Electricalcomponentswithhousing":
•Anypersonshandlingelectricalcomponentsordeviceswithelectricalcomponentsinstalledinthemmust
begrounded.
•Componentsmayonlybetouchedontheirnarrowsidesorfrontplate.
•Componentsshouldalwaysbestoredinasuitablemedium(ESDpackaging,conductivefoam,etc.).Metal-
licsurfacesarenotsuitablestoragesurfaces!
•Componentsshouldnotbesubjectedtoelectrostaticdischarge(e.g.throughtheuseofchargedplastics).
•Ensureaminimumdistanceof10cmfrommonitorsandTVsets.
•Measurementdevicesandequipmentmustbegrounded.
•Measurementprobesonpotential-freemeasurementdevicesmustbedischargedonsufficientlygrounded
surfacesbeforetakingmeasurements.
Individual components
•ESDprotectivemeasuresforindividualcomponentsarethoroughlyintegratedatB&R(conductivefloors,
footwear,armbands,etc.).
•TheseincreasedESDprotective measures for individualcomponentsarenotnecessaryforcustomers
handlingB&Rproducts.
2.3 Policies and procedures
Electronicdevicesarenevercompletelyfailsafe.Intheeventofafailureontheprogrammablecontrolsystem,
operating/monitoringdeviceoruninterruptiblepowersupply,theuserisresponsibleforensuringthatotherdevices
thatmaybeconnected,e.g.motors,arebroughttoasafestate.

General information • Safety guidelines
10 Automation PC 510 User's Manual V 1.01
Whenusingprogrammablelogiccontrollersoroperating/monitoringdevicesascontrolsystemsinconjunctionwith
aSoftPLC(e.g.B&RAutomationRuntimeorcomparableproduct)orslotPLC(e.g.B&RLS251orcomparable
product),thesafetyprecautionsapplyingtoindustrialcontrolsystems(e.g.theprovisionofsafetydevicessuch
asemergencystopcircuits,etc.)mustbeobservedinaccordancewithapplicablenationalandinternationalregu-
lations.Thesameappliesforallotherdevicesconnectedtothesystem,suchasdrives.
Alltaskssuchasinstallation,commissioningandmaintenanceareonlypermittedtobecarriedoutbyqualified
personnel.Qualifiedpersonnelare those familiar with the transport, mounting,installation,commissioningand
operationofthedevicewhoalsohavetheappropriatequalifications(e.g.IEC60364).Nationalaccidentprevention
regulationsmustbeobserved.
Thesafetynotices,connectiondescriptions(typeplateanddocumentation)andlimitvalueslistedinthetechnical
dataaretobereadcarefullybeforeinstallationandcommissioningandmustbeobserved.
2.4 Transport and storage
Duringtransportandstorage,devicesmustbeprotectedagainstunduestress(mechanicalloads,temperature,
humidity,aggressiveatmospheres,etc.).
2.5 Mounting
•Installationmustbeperformedaccordingtothisdocumentationusingsuitableequipmentandtools.
•Devicesmayonlybeinstalledbyqualifiedpersonnelwithoutvoltageapplied.Beforeinstallation,voltage
tothecontrolcabinetmustbeswitchedoffandpreventedfrombeingswitchedonagain.
•Generalsafetyguidelinesandnationalaccidentpreventionregulationsmustbeobserved.
•Electricalinstallationmustbecarriedoutaccordingtoapplicableguidelines(e.g.linecross-section,fuses,
protectivegroundconnections).
2.6 Operation
2.6.1 Protection against touching electrical parts
Tooperateprogrammablelogiccontrollers,operating/monitoringdevicesoruninterruptiblepowersupplies,certain
componentsmustcarrydangerousvoltagelevelsofover42VDC.Touchingoneofthesepartscanresultinalife-
threateningelectricshock.Thiscouldleadtodeath,severeinjuryordamagetoequipment.
Beforeturningontheprogrammablelogiccontroller,operating/monitoringdevicesandtheuninterruptiblepower
supply,thehousingmustbeproperlygrounded(PErail).Groundconnectionsmustbeestablishedwhentesting
operating/monitoringdevicesortheuninterruptiblepowersupplyevenwhenoperatingthemforonlyashorttime!
Beforeturningthedeviceon,allpartsthatcarryvoltagemustbesecurelycovered.Duringoperation,allcovers
mustremainclosed.
2.6.2 Environmental conditions - Dust, humidity, aggressive gases
Theuseofoperating/monitoringdevices(e.g.industrialPCs,PowerPanels,MobilePanels,etc.)anduninterruptible
powersuppliesinverydustyenvironmentsshouldbeavoided.Dustcollectiononthedevicescanaffectfunctionality
andmaypreventsufficientcooling,especiallyinsystemswithactivecoolingsystems(fans).
Thepresence of aggressivegasescan also leadto malfunctions. When combinedwith high temperature and
humidity,aggressivegases–e.g.withsulfur,nitrogenandchlorinecomponents–caninducechemicalreactions
thatcandamageelectroniccomponentsveryquickly.Signsofthepresenceofaggressivegasesareblackened
coppersurfacesandcableendsonexistingequipment.
Foroperationindustyorhumidconditions,correctlyinstalled(cutoutinstallation)operating/monitoringdeviceslike
theAutomationPanelorPowerPanelareprotectedonthefrontside.Therearsideofalldevicesmustbeprotected
fromdustandhumidityandcleanedatsuitableintervals.
2.6.3 Programs, viruses and dangerous programs
Thissystemissubjecttopotentialriskeachtimedataisexchangedorsoftwareisinstalledfromadatamedium
(e.g.diskette,CD-ROM,USBflashdrive,etc.),anetworkconnectionortheInternet.Theuserisresponsiblefor
assessingthesedangers,implementingpreventivemeasuressuchasvirusprotectionprograms,firewalls,etc.and
makingsurethatsoftwareisonlyobtainedfromtrustedsources.

General information • Safety guidelines
Chapter1
Generalinformation
Automation PC 510 User's Manual V 1.01 11
2.7 Environmentally friendly
AllB&Rprogrammablecontrollers,operating/monitoringdevicesanduninterruptiblepowersuppliesaredesigned
toinflictaslittleharmaspossibleontheenvironment.
2.7.1 Separation of materials
Itisnecessaryto separate differentmaterialssothe device canundergoanenvironmentallyfriendlyrecycling
process.
Component Disposal
Programmablelogiccontrollers
Operating/monitoringdevices
Uninterruptiblepowersupply
Batteries&rechargeablebatteries
Cables
Electronicsrecycling
Cardboardbox/paperpackaging Paper/cardboardrecycling
Plasticpackaging Plasticrecycling
Table1:Environmentallyfriendlyseparationofmaterials
Disposalmustcomplywithapplicablelegalregulations.

General information • Guidelines
12 Automation PC 510 User's Manual V 1.01
3 Organization of safety notices
Thesafetynoticesinthismanualareorganizedasfollows:
Safety notice Description
Danger! Disregardingsafetyregulationsandnoticescanbelife-threatening.
Caution! Disregardingsafetyregulationsandnoticescanresultinsevereinjuryorsubstantialdamagetoequipment.
Warning! Disregardingsafetyguidelinesandnoticescanresultininjuryordamagetoequipment.
Information: Importantinformationforpreventingerrors.
Table2:Organizationofsafetynotices
4 Guidelines
E
Europeandimensionstandardsapplytoalldimensiondiagramsinthisdocument.
Alldimensionsarespecifiedinmm.
Nominal measurement area General tolerance according to
DIN ISO 2768 medium
Upto6mm ±0.1mm
For6to30mm ±0.2mm
For30to120mm ±0.3mm
For120to400mm ±0.5mm
For400to1000mm ±0.8mm
Table3:Nominalmeasurementareas

General information • Overview
Chapter1
Generalinformation
Automation PC 510 User's Manual V 1.01 13
5 Overview
Product ID Short description on page
5PC510.SX01-00 APC510SystemUnitconnectionsfor1xRS232,2xUSB2.0,1xEthernet10/100/1000;canbeexpandedwith
interfaceboard;I/Oboard(5PP5IO.GMAC-00)and24VDCplugforsupplyvoltage(screwclamp:0TB103.9;
cageclamp:0TB103.91)mustbeorderedseparetely.
32
5PP5IO.GMAC-00 APC510I/Oboard connectionsfor2xUSB2.0,1xRS232/422/485,HDAsound,SmartDisplayLink/DVI-D;
optionalHardDisk
53
Automation Runtime
1A4600.10-5 B&RAutomationRuntimeARwin,incl.LicenseLabel 139
1A4601.06-5 B&RAutomationRuntimeARemb,incl.LicenseLabel 139
1A4601.06-T B&RAutomationRuntimeARembTerminal,incl.LicenseLabel 139
Batteries
0AC201.91 Lithiumbatteries4pieces,3V/950mAhbuttoncellHerebywedeclarethattheLithiumcellscontainedinthis
shipmentqualifyas„partlyregulated“.Handlewithcare.Ifthepackageisdamaged,inspectcells,repackintact
cellsandprotectcellsagainstshortcircuits.Foremergencyinformation,callRENATASAat+41613192827
146
4A0006.00-000 Lithiumbattery,3V/950mAh,buttoncell 146
CPU boards
5PP5CP.US15-00 IntelAtomZ510CPUboard,1100MHz,single-core,400MHzFSB,512kBL2cache;chipsetUS15W;1socket
forSO-DIMMDDR2module
36
5PP5CP.US15-01 IntelAtomZ520CPUboard,1330MHz,single-core,533MHzFSB,512kBL2cache;chipsetUS15W;1socket
forSO-DIMMDDR2module
36
5PP5CP.US15-02 IntelAtomZ530CPUboard,1600MHz,single-core,533MHzFSB,512kBL2cache;chipsetUS15W;1socket
forSO-DIMMDDR2module
36
CompactFlash
5CFCRD.0064-03 CompactFlash64MBWesternDigital(SLC) 155
5CFCRD.0128-03 CompactFlash128MBWesternDigital(SLC) 155
5CFCRD.016G-06 CompactFlash16GBB&R(SLC) 151
5CFCRD.0256-03 CompactFlash256MBWesternDigital(SLC) 155
5CFCRD.0512-03 CompactFlash512MBWesternDigital(SLC) 155
5CFCRD.0512-06 CompactFlash512MBB&R(SLC) 151
5CFCRD.1024-03 CompactFlash1GBWesternDigital(SLC) 155
5CFCRD.1024-06 CompactFlash1GBB&R(SLC) 151
5CFCRD.2048-03 CompactFlash2GBWesternDigital(SLC) 155
5CFCRD.2048-06 CompactFlash2GBB&R(SLC) 151
5CFCRD.4096-03 CompactFlash4GBWesternDigital(SLC) 155
5CFCRD.4096-06 CompactFlash4GBB&R(SLC) 151
5CFCRD.8192-03 CompactFlash8GBWesternDigital(SLC) 155
5CFCRD.8192-06 CompactFlash8GBB&R(SLC) 151
DVI cables
5CADVI.0018-00 DVI-Dcable,1.8m. 161
5CADVI.0050-00 DVI-Dcable,5m. 161
5CADVI.0100-00 DVI-Dcable,10m. 161
Drives
5MMHDD.0250-00 250GBSATAHardDiskSparepartfor5AC801.HDDI-03and5ACPCI.RAIC-05;Remark:Pleaseseemanual
forproperuseoftheharddisk.
59
Interface boards
5PP5IF.CETH-00 PP500interfaceboard;connectionfor1xEthernet10/100/1000 38
5PP5IF.CHDA-00 PP500interfaceboard;connectionfor1xMIC,1xLineIN,1xLineOUT 40
5PP5IF.FCAN-00 PP500 interface board; connection for 1x CAN master, 512 kB SRAM; order plug separately (cage clamp:
0TB1208.3100)
47
5PP5IF.FETH-00 PP500interfaceboard;connectionfor1xEthernet10/100/1000,512kBSRAM 42
5PP5IF.FPLM-00 PP500interfaceboard;connectionsfor2xPOWERLINK(withintegratedhub);512kBSRAM. 44
5PP5IF.FX2X-00 PP500 interface board; connection for 1x X2X master, 512 kB SRAM; order plug separately (cage clamp:
0TB1208.3100)
49
5PP5IF.FXCM-00 PP500interfaceboard;connectionfor1xCANmaster,1xX2Xmaster,512kByteSRAM;orderplugseparately
(cageclamp:0TB1208.3100)
51
Main memory
5MMDDR.0512-01 SO-DIMMDDR2RAM512MBPC2-5300 37
5MMDDR.1024-01 SO-DIMMDDR2RAM1024MBPC2-5300 37
5MMDDR.2048-01 SO-DIMMDDR2RAM2048MBPC2-5300 37
RS232 cables
9A0014.02 RS232extensioncableforremoteoperatingofadisplayunitwithtouchscreen,1.8m. 178
9A0014.05 RS232extensioncableforremoteoperatingofadisplayunitwithtouchscreen,5m. 178
9A0014.10 RS232extensioncableforremoteoperatingofadisplayunitwithtouchscreen,10m. 178
SDL cables
5CASDL.0018-00 SDLcable,1.8m. 164
5CASDL.0050-00 SDLcable,5m. 164
5CASDL.0100-00 SDLcable,10m. 164
5CASDL.0150-00 SDLcable,15m. 164
5CASDL.0200-00 SDLcable,20m. 164
5CASDL.0250-00 SDLcable,25m. 164
5CASDL.0300-00 SDLcable,30m. 164
SDL cables: 45° connectors
5CASDL.0018-01 SDLcable;45°connector,1.8m. 167
5CASDL.0050-01 SDLcable;45°connector,5m. 167
5CASDL.0100-01 SDLcable;45°connector,10m. 167

General information • Overview
14 Automation PC 510 User's Manual V 1.01
Product ID Short description on page
5CASDL.0150-01 SDLcable;45°connector,15m. 167
SDL flex cables
5CASDL.0018-03 SDLCableflex,1.8m. 170
5CASDL.0050-03 SDLcableflex,5m. 170
5CASDL.0100-03 SDLcableflex,10m. 170
5CASDL.0150-03 SDLcableflex,15m. 170
5CASDL.0200-03 SDLcableflex,20m. 170
5CASDL.0250-03 SDLcableflex,25m. 170
5CASDL.0300-03 SDLcableflex,30m. 170
5CASDL.0300-13 SDLcableflexwithextender,30m. 173
5CASDL.0400-13 SDLcableflexwithextender,40m. 173
5CASDL.0430-13 SDLCableflexwithextender,43m. 173
Terminal blocks
0TB103.9 Connector,24VDC,3-pinfemale,screwclamps3.31mm²,protectedagainstvibrationbythescrewflange 147
0TB103.91 Connector,24VDC,3-pinfemale,cageclamps3.31mm²,protectedagainstvibrationbythescrewflange 147
0TB1208.3100 Connector,8-pin,cageclamp,1mm²,protectedagainstvibrationbythescrewflange. 148
USB accessories
5MMUSB.2048-01 USB2.0flashdrive2048MBB&R 159
USB cables
5CAUSB.0018-00 USB2.0connectingcabletypeA-typeB,1.8m. 177
5CAUSB.0050-00 USB2.0connectingcabletypeA-typeB,5m. 177
Windows 7
5SWWI7.0100-ENG MicrosoftOEMWindows7Professional32-bit,DVD,English.Onlyavailablewithanewdevice. 132
5SWWI7.0100-GER MicrosoftOEMWindows7Professional32-bit,DVD,German.Onlyavailablewithanewdevice. 132
5SWWI7.0300-MUL MicrosoftOEMWindows7Ultimate32-bit,DVD,multilaguange.Onlyavailablewithanewdevice. 132
Windows CE 6.0
5SWWCE.0837-ENG MicrosoftOEMWindowsCE6.0 Professional,English;forAPC510;pleaseorderCompactFlash separately
(minimum128MB).
137
Windows Embedded Standard 7
5SWWI7.0537-ENG MicrosoftOEMWindowsEmbeddedStandard732-bit,English;forAPC510;pleaseorderCompactFlashsep-
arately(minimum8GB).
135
5SWWI7.0737-MUL Microsoft OEM Windows Embedded Standard 7 Premium 32-bit, multilanguage; for APC510; please order
CompactFlashseparately(minimum8GB).
135
Windows XP Professional
5SWWXP.0600-ENG MicrosoftOEMWindowsXPProfessionalServicePack3,CD,English.OnlyavailablewithaB&Rdevice. 131
5SWWXP.0600-GER MicrosoftOEMWindowsXPProfessionalServicePack3,CD,German.Onlyavailablewithadevice. 131
5SWWXP.0600-MUL MicrosoftOEMWindowsXPProfessionalServicePack3,CD,multilanguage.OnlyavailablewithaB&Rdevice. 131

Technical data • Introduction
Chapter2
Technicaldata
Automation PC 510 User's Manual V 1.01 15
Chapter 2 • Technical data
1 Introduction
TheAPC510andAPC511arethefirstchoiceswhenitcomestorunningapplicationswheregoodperformance
needstobecombinedwithparticularlycompactdimensions.ThesedevicesarebasedonIntelAtomprocessors,
whichareoptimizedforminimumpowerdissipation.Intheconsumerarea,thismeansextendedbatterylifefor
laptops;forusageinindustrialenvironments,however,thestrengthofAtomprocessorsliesintheirabilitytoreach
theupperendofthetemperaturescalewithoutrequiringtheuseoffans.B&Risabletodrawonmanyyearsof
experienceintheareaofheatbalancing,whichmakesitpossibletooperateevenselectedCore2Duoproces-
sorsfan-free.ThemostimportantfactorconsideredwhendesigningtheAPC510andAPC511waskeepingtheir
dimensionstoanabsoluteminimum,andthismeantdoingawaywiththespacenormallytakenupbyfans.Another
factorthatcontributestotheircompactdesignistheabsenceofslotsforPCIandPCIExpresscards,aswellas
forstandarddrivessuchasCD/DVD-ROM.Despitethis,however,theseAutomationPCsarenotlimitedatallin
termsofmodularityandflexibility.AgigabitEthernetinterface,USB2.0portsandserialinterfacesareallpartofthe
standardpackage,alongwithsoundoutput(HighDefinitionAudio)andaremovableexternalCompactFlashcard.
TheAPC510buildsontheprovendesignoftheAutomationPCseries.Itsbookformandminimalfootprintmeans
thatitrequiresverylittleofthevaluablespaceinthecontrolcabinet.TheCompactFlashslot,CMOSbatteryas
wellasthepowerandresetbuttonsareeasilyaccessiblebehindthefrontcover.
1.1 Features
•Intel®Atom™Z510,Z520orZ530processor
•Upto2GBSDRAM
•2xUSB2.0
•1xRS232
•1xEthernet10/100/1000Mbit/s
•Optionalinterfaceboards
•1CompactFlashslot(typeI)
•24VDCsupplyvoltage
•Operationwithoutfanorheatsink
•BIOS(Insyde)
•Real-timeclock(RTC,battery-backed)
1.2 System components / configuration
TheAPC510systemcanbeassembledtomeetindividualrequirementsandoperatingconditions.
Thefollowingcomponentsareabsolutelyessentialforoperation:
•Systemunit
•CPUboard
•Mainmemory
•I/Oboard
•Drive(massstoragedevicesuchasCompactFlashcard)fortheoperatingsystem
•Powerconnector(terminalblock)

Technical data • Introduction
16 Automation PC 510 User's Manual V 1.01
1.2.1 Configuration – Base system
CPU board
Select one
Select one
System unit
Configuration - Base system
CPU board - Main memory
Main memory
A system unit consists
of a housing and main board.
5PP5CP.US15-00 - 1100 MHz
5PP5CP.US15-01 - 1330 MHz
5PP5CP.US15-02 - 1600 MHz
5MMDDR.0512-01
5MMDDR.1024-01
5MMDDR.2048-01
5PC510.SX01-00
I/O board Select one
5PP5IO.GMAC-00
Image1:Configuration-Basesystem

Technical data • Introduction
Chapter2
Technicaldata
Automation PC 510 User's Manual V 1.01 17
1.2.2 Configuration - Software and accessories
Hard disk Select one
System unit
5PP5IF.CETH-00 - 1x ETH 10/100/100
5PP5IF.CHDA-00 - 1x HDA sound
5PP5IF.FPLM-00 - 2x POWERLINK, SRAM
5PP5IF.FETH-00 - 1x ETH 10/100/100, SRAM
5PP5IF.FCAN-00 - 1x CAN, SRAM
5PP5IF.FX2X-00 - 1x X2X, SRAM
5PP5IF.FXCM-00 - 1x CAN, 1x X2X, SRAM
CompactFlash
Select one
Select one
USB accessories
5CFCRD.0512-06
5CFCRD.1024-06
5CFCRD.2048-06
5MMUSB.2048-01
Software Select one
Terminal blocks
5SWWI7.0100-ENG
5SWWI7.0100-GER
5SWWI7.0300-MUL
Windows 7
Windows XP
5SWWXP.0600-ENG
5SWWXP.0600-GER
5SWWXP.0600-MUL
A system unit consists
of a housing and main board.
5CFCRD.4096-06
5CFCRD.8192-06
5CFCRD.016G-06
Interface board Select one
Automation Runtime
Automation Runtime
1A4600.10-5
1A4601.06-5
1A4601.06-T
Configuration - Software and accessories
5PC510.SX01-00
Select 1 each
0TB103.9
0TB103.91
Power connectors
0TB1208.3100
Interface board connection
5SWWI7.0537-ENG
5SWWI7.0737-MUL
Windows Embedded Standard 7
Windows Embedded Standard 2009
5SWWI7.0537-ENG
Windows CE 6.0
5SWWCE.0837-ENG
5MMHDD.0250-00 - SATA-HDD 250 GB
Image2:Configuration-Softwareandaccessories

Technical data • Complete device
18 Automation PC 510 User's Manual V 1.01
2 Complete device
2.1 Temperature specifications
Temperaturespecificationsmusttakeboththepermissibletemperaturerangeofthesystemunitaswellasthat
ofthe installed components intoconsideration. The latter canbe found in thetechnicaldata for theindividual
components.
Thepermissibletemperaturerangesbasedonthetypeofinstallationmustalsobetakenintoconsideration.For
moreinformationaboutthis,refertothesection"Mountingorientation"onpage62.
Information regarding worst-case conditions
•ThermalAnalysisTool(TATV2.02)fromIntelforsimulatinga100%processorload
•BurnInTesttool(BurnInTestV4.0ProfromPassmarkSoftware)forsimulatinga100%loadontheinterface
vialoopbackadapters(serialinterfaces,USBports)
•Maximumsystemexpansionandpowerconsumption
2.1.1 Temperature sensor locations
Sensorsmonitortemperaturevaluesatvariouslocations(USBports,mainmemory)insidetheAPC510.These
temperatures1)canbereadinMicrosoftWindowsoperatingsystemsusingtheB&RControlCenter2)orinAutoma-
tionRuntimeusingdatapointsinAutomationStudio.
Image3:Temperaturesensorlocations
Position Measurement point for measurement Max. specified
A CPU Ambienttemperatureoftheprocessor(sensorintegratedintheprocessor) 100°C:
5PP5CP.US15-00,
5PP5CP.US15-01
90°C:5PP5CP.US15-02
A Mainmemory Ambienttemperatureofthemainmemory(sensorintegratedintheprocessor) 80°C
B Interfaces Temperatureoftheinterfaces(sensorintegratednexttotheUSBports). 80°C
Interfaceboard Temperatureofaninterfaceboard(sensorintegratedontheinterfaceboard) Board-specific
I/Oboard TemperatureofanI/Oboard(sensorintegratedontheI/Oboard) Board-specific
Table4:Temperaturesensorlocations
1) Thetemperaturemeasuredapproximatestheimmediateambienttemperaturebutmayalsobeinfluencedbyneighboringcomponents.
2) TheB&RControlCenterisincludedintheADIdriver,whichisavailableintheDownloadssectionoftheB&Rwebsite(www.br-automation.com).

Technical data • Complete device
Chapter2
Technicaldata
Automation PC 510 User's Manual V 1.01 19
2.1.2 Temperature monitoring
Sensorsmonitortemperaturevalues in various places (CPU, interfaces, interfaceboard,I/Oboard)insidethe
APC510.Thelocationsofthetemperaturesensorscanbeseenin"Image3:Temperaturesensorlocations"onpage
18.Thevalueslistedinthetablerepresentthedefinedmaximumtemperature3)fortherespectivemeasurement
point.Analarmisnottriggeredifthistemperatureisexceeded.ThesetemperaturescanbereadinBIOSorin
approvedMicrosoftWindowsoperatingsystemtogetherwithAutomationRuntimeandtheB&RControlCenter.
3) Thetemperaturemeasuredapproximatestheimmediateambienttemperaturebutmayalsobeinfluencedbyneighboringcomponents.

Technical data • Complete device
20 Automation PC 510 User's Manual V 1.01
2.2 Humidity specifications
Thefollowingtabledisplaystheminimumandmaximumrelativehumidityfortheindividualcomponentsthatare
relevantforthehumiditylimitationsoftheentiredevice.Thelowestandhighestcommonvaluesarealwaysused
whenestablishingtheselimits.
Component Operation1) Storage / Transport1)
Systemunits 5to90% 5to95%
US15W-CPUboards 5to90% 5to95%
MainmemoryforCPUboards 10to90% 5to95%
5PP5IF.CETH-00 5to90% 5to95%
5PP5IF.CHDA-00 5to90% 5to95%
5PP5IF.FETH-00 5to90% 5to95%
5PP5IF.FPLM-00 5to90% 5to95%
5PP5IF.FCAN-00 5to90% 5to95%
5PP5IF.FETH-00 5to90% 5to95%
5PP5IF.FX2X-00 5to90% 5to95%
Interfaceboards
5PP5IF.FXCM-00 5to90% 5to95%
I/Oboards 5PP5IO.GMAC-00 5to90% 5to95%
5CFCRD.xxxx-06CompactFlashcards 85% 85%
5CFCRD.xxxx-04CompactFlashcards 85% 85%
5CFCRD.xxxx-03CompactFlashcards 8to95% 8to95%
Accessories
5MMUSB.2048-01flashdrive 10to90% 5to90%
Table5:Overviewofhumidityspecificationsforindividualcomponents
1) Specificationscorrespondtonon-condensingrelativehumidity.
Thelistedspecificationscorrespondtotherelativehumidityatanambienttemperatureof30°C.Moredetailed
informationaboutthespecifictemperature-dependenthumidityvaluescanbefoundinthetechnicaldataforthe
individualcomponents.