B&R Automation PC 510 User manual

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1
Automation PC 510
User's Manual
Version: 1.01 (June 2012)
Orderno.: MAAPC510-GER
Allinformationcontainedinthismanualiscurrentasofitscreation/publication.Wereservetherighttochange
thecontentsofthismanualwithoutwarning.Theinformationcontainedhereinisbelievedtobeaccurateasof
the date of publication; however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, ex-
pressedorimplied,withregardtotheproductsorthedocumentationcontainedwithinthisbook.Bernecker+Rain-
erIndustrie-ElektronikGes.m.b.H.shallnotbeliableintheeventofincidentalorconsequentialdamagesincon-
nectionwithorarisingfromthefurnishing,performanceoruseoftheseproducts.Thesoftwarenames,hardware
names,andtrademarksusedinthisdocumentareregisteredbytherespectivecompanies.

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Chapter 1: General information
Chapter 2: Technical data
Chapter 3: Commissioning
Chapter 4: Software
Chapter 5: Accessories
Chapter 6: Maintenance / Service
Appendix A

Table of contents
Tableofcontents
Automation PC 510 User's Manual V 1.01 3
Chapter 1 General information................................................................................... 8
1Manualhistory....................................................................................................................................................8
2Safetyguidelines.............................................................................................................................................. 9
2.1Intendeduse............................................................................................................................................... 9
2.2Protectionagainstelectrostaticdischarge.................................................................................................. 9
2.2.1Packaging.............................................................................................................................................. 9
2.2.2GuidelinesforproperESD-handling......................................................................................................9
2.3Policiesandprocedures..............................................................................................................................9
2.4Transportandstorage...............................................................................................................................10
2.5Mounting....................................................................................................................................................10
2.6Operation...................................................................................................................................................10
2.6.1Protectionagainsttouchingelectricalparts.......................................................................................... 10
2.6.2Environmentalconditions-Dust,humidity,aggressivegases............................................................ 10
2.6.3Programs,virusesanddangerousprograms....................................................................................... 10
2.7Environmentallyfriendly............................................................................................................................ 11
2.7.1Separationofmaterials........................................................................................................................11
3Organizationofsafetynotices........................................................................................................................12
4Guidelines....................................................................................................................................................... 12
5Overview...........................................................................................................................................................13
Chapter 2 Technical data...........................................................................................15
1Introduction.......................................................................................................................................................15
1.1Features......................................................................................................................................................15
1.2Systemcomponents/ configuration........................................................................................................... 15
1.2.1Configuration–Basesystem................................................................................................................16
1.2.2Configuration-Softwareandaccessories............................................................................................17
2Completedevice............................................................................................................................................. 18
2.1Temperaturespecifications.........................................................................................................................18
2.1.1Temperaturesensorlocations...............................................................................................................18
2.1.2Temperaturemonitoring........................................................................................................................ 19
2.2Humidityspecifications..............................................................................................................................20
2.3Powermanagement................................................................................................................................... 21
2.3.1Blockdiagram-Supplyvoltage............................................................................................................21
2.4Device interfaces.......................................................................................................................................22
2.4.1Overviewofdeviceinterfaces...............................................................................................................22
2.4.2Supplyvoltage+24VDC.....................................................................................................................23
2.4.3SerialinterfaceCOM1......................................................................................................................... 24
2.4.4Ethernet (ETH).....................................................................................................................................25
2.4.5USBports(USB1,USB2)....................................................................................................................26
2.4.6Battery..................................................................................................................................................27
2.4.7 CompactFlashslot............................................................................................................................... 28
2.4.8SDmemorycardslot...........................................................................................................................28
2.4.9Powerbutton........................................................................................................................................29
2.4.10Reset button...................................................................................................................................... 29
2.4.11Status LEDs....................................................................................................................................... 30
2.4.12Interfaceboardslot............................................................................................................................31
3Individualcomponents..................................................................................................................................... 32
3.1Systemunits............................................................................................................................................... 32
3.1.15PC510.SX01-00...................................................................................................................................32
3.2US15W-CPUboards................................................................................................................................36
3.2.1General information...............................................................................................................................36
3.2.2Orderdata.............................................................................................................................................36
3.2.3Technicaldata....................................................................................................................................... 36
3.3Mainmemory............................................................................................................................................ 37
3.3.1Orderdata.............................................................................................................................................37
3.3.2Technicaldata....................................................................................................................................... 37
3.4Interface boards........................................................................................................................................ 38

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4 Automation PC 510 User's Manual V 1.01
3.4.15PP5IF.CETH-00...................................................................................................................................38
3.4.25PP5IF.CHDA-00...................................................................................................................................40
3.4.35PP5IF.FETH-00................................................................................................................................... 42
3.4.45PP5IF.FPLM-00................................................................................................................................... 44
3.4.55PP5IF.FCAN-00...................................................................................................................................47
3.4.65PP5IF.FX2X-00....................................................................................................................................49
3.4.75PP5IF.FXCM-00...................................................................................................................................51
3.5I/Oboards...................................................................................................................................................53
3.5.1 5PP5IO.GMAC-00................................................................................................................................. 53
3.6Drives..........................................................................................................................................................59
3.6.15MMHDD.0250-00.................................................................................................................................59
Chapter 3 Commissioning.........................................................................................61
1  Installation....................................................................................................................................................... 61
1.1Procedure................................................................................................................................................... 61
1.2Importantmountinginformation..................................................................................................................61
1.3 Mountingorientation..................................................................................................................................62
1.3.1Mountingorientation0°.........................................................................................................................62
1.3.2Mountingorientation90°.......................................................................................................................62
1.3.3Mountingorientation180°.....................................................................................................................63
1.4Spacingforaircirculation...........................................................................................................................64
2Cable connections.......................................................................................................................................... 65
3Groundingconcept...........................................................................................................................................66
Chapter 4 Software.................................................................................................... 67
1 BIOSoptions.................................................................................................................................................... 67
1.1Generalinformation.................................................................................................................................... 67
1.2BIOSsetupandbootprocedure...............................................................................................................67
1.2.1BIOSsetupkeys..................................................................................................................................69
1.3 Main...........................................................................................................................................................70
1.4OEMfeatures............................................................................................................................................ 71
1.4.1CPUboardfeatures.............................................................................................................................72
1.4.2Systemunitfeatures............................................................................................................................77
1.4.3 I/Oboardfeatures............................................................................................................................... 81
1.4.4IFboardfeatures................................................................................................................................. 86
1.4.5Memorymodulefeatures.....................................................................................................................88
1.5Advanced...................................................................................................................................................89
1.5.1 RAMconfiguration............................................................................................................................... 90
1.5.2 Bootconfiguration................................................................................................................................91
1.5.3Peripheralconfiguration.......................................................................................................................92
1.5.4IDEconfiguration................................................................................................................................. 93
1.5.5Videoconfiguration.............................................................................................................................. 96
1.5.6 USBconfiguration................................................................................................................................97
1.5.7 SDIOconfiguration.............................................................................................................................. 98
1.5.8ACPItable/featurescontrol..................................................................................................................99
1.5.9PCIExpressrootport1...................................................................................................................... 99
1.5.10PCIExpressrootport2...................................................................................................................102
1.5.11Consoleredirection.......................................................................................................................... 103
1.6Security....................................................................................................................................................106
1.6.1Setsupervisorpassword................................................................................................................... 107
1.6.2Setuserpassword.............................................................................................................................108
1.7 Power...................................................................................................................................................... 109
1.7.1AdvancedCPUcontrol...................................................................................................................... 110
1.7.2Platformpowermanagement............................................................................................................ 113
1.8 Boot......................................................................................................................................................... 114
1.8.1Legacy................................................................................................................................................115
1.9 Exit...........................................................................................................................................................119

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Automation PC 510 User's Manual V 1.01 5
1.10BIOSdefaultsettings............................................................................................................................ 120
1.10.1Main...................................................................................................................................................120
1.10.2OEMFeatures...................................................................................................................................120
1.10.3Advanced...........................................................................................................................................122
1.10.4Power................................................................................................................................................ 124
1.10.5Boot................................................................................................................................................... 125
1.11Distributionofresources.........................................................................................................................126
1.11.1RAMaddressassignment................................................................................................................126
1.11.2I/Oaddressassignment...................................................................................................................126
1.11.3InterruptallocationsinPICmode.................................................................................................... 126
1.11.4InterruptassignmentsinAPICmode................................................................................................127
2Upgradeinformation..................................................................................................................................... 128
2.1BIOSupgrade......................................................................................................................................... 128
2.1.1WhatinformationdoIneed?.............................................................................................................. 128
2.1.2UsingtheControlCenter.................................................................................................................... 129
2.2Firmwareupgrade................................................................................................................................... 130
2.2.1Procedure............................................................................................................................................130
2.3Upgradeproblems...................................................................................................................................130
3WindowsXPProfessional............................................................................................................................ 131
3.1Orderdata................................................................................................................................................ 131
3.2Overview................................................................................................................................................... 131
3.3Installation.................................................................................................................................................131
3.4Drivers.......................................................................................................................................................131
4Windows7.................................................................................................................................................... 132
4.1General information.................................................................................................................................. 132
4.2Orderdata................................................................................................................................................ 132
4.3Overview................................................................................................................................................... 132
4.4Installation.................................................................................................................................................132
4.5Drivers.......................................................................................................................................................132
4.6Specialconsiderations,limitations........................................................................................................... 132
5WindowsEmbeddedStandard2009............................................................................................................133
5.1General information.................................................................................................................................. 133
5.2Orderdata................................................................................................................................................ 133
5.3Overview................................................................................................................................................... 133
5.4FeatureswithWES2009(WindowsEmbeddedStandard2009)............................................................. 133
5.5Touchscreendriver..................................................................................................................................134
5.6Installation.................................................................................................................................................134
5.7Drivers.......................................................................................................................................................134
5.7.1Touchscreendriver............................................................................................................................ 134
6WindowsEmbeddedStandard7..................................................................................................................135
6.1General information.................................................................................................................................. 135
6.2Orderdata................................................................................................................................................ 135
6.3Overview................................................................................................................................................... 135
6.4FeatureswithWES7(WindowsEmbeddedStandard7)......................................................................... 136
6.5Installation.................................................................................................................................................136
6.6Drivers.......................................................................................................................................................136
6.6.1Touchscreendriver............................................................................................................................ 136
7WindowsCE................................................................................................................................................. 137
7.1General information.................................................................................................................................. 137
7.2Orderdata................................................................................................................................................ 137
7.3Overview................................................................................................................................................... 137
7.4WindowsCE6.0features....................................................................................................................... 137
7.5Requirements............................................................................................................................................138
7.6Installation.................................................................................................................................................138
7.7B&REmbeddedOSInstaller.................................................................................................................. 138
8AutomationRuntime..................................................................................................................................... 139
8.1General information.................................................................................................................................. 139

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6 Automation PC 510 User's Manual V 1.01
8.2Orderdata................................................................................................................................................ 139
8.3AutomationRuntimeWindows(ARwin).................................................................................................. 139
8.4AutomationRuntimeEmbedded(ARemb)..............................................................................................139
9B&RAutomationDeviceInterface(ADI)-ControlCenter........................................................................... 140
9.1Functions.................................................................................................................................................. 140
9.2Installation.................................................................................................................................................141
10B&RAutomationDeviceInterface(ADI)DevelopmentKit.......................................................................... 142
11 B&R Key Editor............................................................................................................................................ 144
Chapter 5 Accessories........................................................................................... 146
1ReplacementCMOSbatteries....................................................................................................................... 146
1.10AC201.91/4A0006.00-000....................................................................................................................146
1.1.1Generalinformation.............................................................................................................................146
1.1.2Orderdata...........................................................................................................................................146
1.1.3Technicaldata..................................................................................................................................... 146
2Powerconnectors.......................................................................................................................................... 147
2.10TB103.9x.................................................................................................................................................147
2.1.1Generalinformation.............................................................................................................................147
2.1.2Orderdata...........................................................................................................................................147
2.1.3Technicaldata..................................................................................................................................... 147
3Interfaceboardconnection............................................................................................................................ 148
3.10TB1208.3100.......................................................................................................................................... 148
3.1.1Generalinformation.............................................................................................................................148
3.1.2Orderdata...........................................................................................................................................148
3.1.3Technicaldata..................................................................................................................................... 148
4CompactFlashcards.....................................................................................................................................149
4.1General information.................................................................................................................................. 149
4.2Basicinformation...................................................................................................................................... 149
4.2.1 Flashtechnology................................................................................................................................. 149
4.2.2Wearleveling...................................................................................................................................... 149
4.2.3ECCerrorcorrection...........................................................................................................................149
4.2.4S.M.A.R.T. support.............................................................................................................................. 149
4.2.5Maximumreliability..............................................................................................................................150
4.35CFCRD.xxxx-06...................................................................................................................................... 151
4.3.1Generalinformation.............................................................................................................................151
4.3.2Orderdata...........................................................................................................................................151
4.3.3Technicaldata..................................................................................................................................... 151
4.3.4Temperaturehumiditydiagram........................................................................................................... 153
4.3.5Dimensions..........................................................................................................................................153
4.3.6Benchmark.......................................................................................................................................... 154
4.45CFCRD.xxxx-03...................................................................................................................................... 155
4.4.1Generalinformation.............................................................................................................................155
4.4.2Orderdata...........................................................................................................................................155
4.4.3Technicaldata..................................................................................................................................... 155
4.4.4Temperaturehumiditydiagram........................................................................................................... 157
4.4.5Dimensions..........................................................................................................................................157
4.5Knownproblems/issues......................................................................................................................... 158
5USBflash drive.............................................................................................................................................159
5.15MMUSB.2048-01.................................................................................................................................... 159
5.1.1Generalinformation.............................................................................................................................159
5.1.2Orderdata...........................................................................................................................................159
5.1.3Technicaldata..................................................................................................................................... 159
5.1.4Temperaturehumiditydiagram........................................................................................................... 160
6 Cables........................................................................................................................................................... 161
6.1DVIcables...............................................................................................................................................161
6.1.15CADVI.0xxx-00..................................................................................................................................161
6.2SDLcables..............................................................................................................................................164

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Automation PC 510 User's Manual V 1.01 7
6.2.15CASDL.0xxx-00.................................................................................................................................164
6.3SDLcableswith45°plugs......................................................................................................................167
6.3.15CASDL.0xxx-01.................................................................................................................................167
6.4SDL flexcables.......................................................................................................................................170
6.4.15CASDL.0xxx-03.................................................................................................................................170
6.5SDLflexcableswithextender................................................................................................................ 173
6.5.15CASDL.0xx0-13.................................................................................................................................173
6.6USBcables............................................................................................................................................. 177
6.6.15CAUSB.00xx-00................................................................................................................................ 177
6.7RS232cables.......................................................................................................................................... 178
6.7.19A0014.xx.......................................................................................................................................... 178
Chapter 6 Maintenance / Service............................................................................180
1ReplacingtheCompactFlashcard............................................................................................................... 180
Appendix A Anhang A [v1.7].................................................................................. 181
1Abbreviations..................................................................................................................................................181

General information • Manual history
8 Automation PC 510 User's Manual V 1.01
Chapter 1 • General information
1 Manual history
Version Date Change
0.10Preliminary 26-Aug-11 •Firstversion
1.00 08-May-12 •Chapter4"Software"updated.
•Chapter6"Maintenance/Service"updated.
•Terminalblock0TB1208.3100(interfaceboardplug)updatedinChapter5"Accessories".
•NewCompactFlashcards5CFCRD.xxxx-06updatedinChapter5"Accessories".CompactFlashcards
5CFCRD.xxxx-04discontinued.
•Interfaceboard5PP5IF.FETH-00updatedonpage5PP5IF.FETH-00.
•Harddisk5MMHDD.0250-00updatedonpage5MMHDD.0250-00.
•Sections "Temperature specifications" on page 18, " Humidity specifications" on page 20 and "Pow-
ermanagement"onpage21updatedinChapter2"Technicaldata".
•Section"Mountingorientation"onpage62updatedinChapter3"Commissioning".
1.01 18-Jun-12 •Section"CablelengthsandresolutionsforSDLtransfer"onpage54updated.

General information • Safety guidelines
Chapter1
Generalinformation
Automation PC 510 User's Manual V 1.01 9
2 Safety guidelines
2.1 Intended use
Programmablelogiccontrollers(PLCs),operating/monitoringdevices(industrialPCs,PowerPanels,MobilePan-
els,etc.),andB&Runinterruptiblepowersupplieshavebeendesigned,developed,andmanufacturedforconven-
tionaluseinindustrialenvironments.Theywerenotdesigned,developedandmanufacturedforanyuseinvolving
seriousrisksorhazardsthatcouldleadtodeath,injury,seriousphysicaldamageorlossofanykindwithoutthe
implementationofexceptionallystringentsafetyprecautions.Inparticular,suchrisksandhazardsincludetheuse
ofthesedevicestomonitornuclearreactionsinnuclearpowerplants,theiruseinflightcontrolorflightsafetysys-
temsaswellasinthecontrolofmasstransportationsystems,medicallifesupportsystemsorweaponssystems.
2.2 Protection against electrostatic discharge
Electricalcomponentsthatcanbedamagedbyelectrostaticdischarge(ESD)mustbehandledaccordingly.
2.2.1 Packaging
•Electrical components with a housing
…donotrequirespecialESDpackagingbutmustbehandledproperly(seeSection"Electricalcomponents
withhousing").
•Electrical components without a housing
…mustbeprotectedbyESD-suitablepackaging.
2.2.2 Guidelines for proper ESD- handling
Electrical components with a housing
•Donottouchtheconnectorcontactsonconnectedcables.
•Donottouchthecontacttipsoncircuitboards.
Electrical components without a housing
Thefollowingapplyinadditionto"Electricalcomponentswithhousing":
•Anypersonshandlingelectricalcomponentsordeviceswithelectricalcomponentsinstalledinthemmust
begrounded.
•Componentsmayonlybetouchedontheirnarrowsidesorfrontplate.
•Componentsshouldalwaysbestoredinasuitablemedium(ESDpackaging,conductivefoam,etc.).Metal-
licsurfacesarenotsuitablestoragesurfaces!
•Componentsshouldnotbesubjectedtoelectrostaticdischarge(e.g.throughtheuseofchargedplastics).
•Ensureaminimumdistanceof10cmfrommonitorsandTVsets.
•Measurementdevicesandequipmentmustbegrounded.
•Measurementprobesonpotential-freemeasurementdevicesmustbedischargedonsufficientlygrounded
surfacesbeforetakingmeasurements.
Individual components
•ESDprotectivemeasuresforindividualcomponentsarethoroughlyintegratedatB&R(conductivefloors,
footwear,armbands,etc.).
•TheseincreasedESDprotective measures for individualcomponentsarenotnecessaryforcustomers
handlingB&Rproducts.
2.3 Policies and procedures
Electronicdevicesarenevercompletelyfailsafe.Intheeventofafailureontheprogrammablecontrolsystem,
operating/monitoringdeviceoruninterruptiblepowersupply,theuserisresponsibleforensuringthatotherdevices
thatmaybeconnected,e.g.motors,arebroughttoasafestate.

General information • Safety guidelines
10 Automation PC 510 User's Manual V 1.01
Whenusingprogrammablelogiccontrollersoroperating/monitoringdevicesascontrolsystemsinconjunctionwith
aSoftPLC(e.g.B&RAutomationRuntimeorcomparableproduct)orslotPLC(e.g.B&RLS251orcomparable
product),thesafetyprecautionsapplyingtoindustrialcontrolsystems(e.g.theprovisionofsafetydevicessuch
asemergencystopcircuits,etc.)mustbeobservedinaccordancewithapplicablenationalandinternationalregu-
lations.Thesameappliesforallotherdevicesconnectedtothesystem,suchasdrives.
Alltaskssuchasinstallation,commissioningandmaintenanceareonlypermittedtobecarriedoutbyqualified
personnel.Qualifiedpersonnelare those familiar with the transport, mounting,installation,commissioningand
operationofthedevicewhoalsohavetheappropriatequalifications(e.g.IEC60364).Nationalaccidentprevention
regulationsmustbeobserved.
Thesafetynotices,connectiondescriptions(typeplateanddocumentation)andlimitvalueslistedinthetechnical
dataaretobereadcarefullybeforeinstallationandcommissioningandmustbeobserved.
2.4 Transport and storage
Duringtransportandstorage,devicesmustbeprotectedagainstunduestress(mechanicalloads,temperature,
humidity,aggressiveatmospheres,etc.).
2.5 Mounting
•Installationmustbeperformedaccordingtothisdocumentationusingsuitableequipmentandtools.
•Devicesmayonlybeinstalledbyqualifiedpersonnelwithoutvoltageapplied.Beforeinstallation,voltage
tothecontrolcabinetmustbeswitchedoffandpreventedfrombeingswitchedonagain.
•Generalsafetyguidelinesandnationalaccidentpreventionregulationsmustbeobserved.
•Electricalinstallationmustbecarriedoutaccordingtoapplicableguidelines(e.g.linecross-section,fuses,
protectivegroundconnections).
2.6 Operation
2.6.1 Protection against touching electrical parts
Tooperateprogrammablelogiccontrollers,operating/monitoringdevicesoruninterruptiblepowersupplies,certain
componentsmustcarrydangerousvoltagelevelsofover42VDC.Touchingoneofthesepartscanresultinalife-
threateningelectricshock.Thiscouldleadtodeath,severeinjuryordamagetoequipment.
Beforeturningontheprogrammablelogiccontroller,operating/monitoringdevicesandtheuninterruptiblepower
supply,thehousingmustbeproperlygrounded(PErail).Groundconnectionsmustbeestablishedwhentesting
operating/monitoringdevicesortheuninterruptiblepowersupplyevenwhenoperatingthemforonlyashorttime!
Beforeturningthedeviceon,allpartsthatcarryvoltagemustbesecurelycovered.Duringoperation,allcovers
mustremainclosed.
2.6.2 Environmental conditions - Dust, humidity, aggressive gases
Theuseofoperating/monitoringdevices(e.g.industrialPCs,PowerPanels,MobilePanels,etc.)anduninterruptible
powersuppliesinverydustyenvironmentsshouldbeavoided.Dustcollectiononthedevicescanaffectfunctionality
andmaypreventsufficientcooling,especiallyinsystemswithactivecoolingsystems(fans).
Thepresence of aggressivegasescan also leadto malfunctions. When combinedwith high temperature and
humidity,aggressivegases–e.g.withsulfur,nitrogenandchlorinecomponents–caninducechemicalreactions
thatcandamageelectroniccomponentsveryquickly.Signsofthepresenceofaggressivegasesareblackened
coppersurfacesandcableendsonexistingequipment.
Foroperationindustyorhumidconditions,correctlyinstalled(cutoutinstallation)operating/monitoringdeviceslike
theAutomationPanelorPowerPanelareprotectedonthefrontside.Therearsideofalldevicesmustbeprotected
fromdustandhumidityandcleanedatsuitableintervals.
2.6.3 Programs, viruses and dangerous programs
Thissystemissubjecttopotentialriskeachtimedataisexchangedorsoftwareisinstalledfromadatamedium
(e.g.diskette,CD-ROM,USBflashdrive,etc.),anetworkconnectionortheInternet.Theuserisresponsiblefor
assessingthesedangers,implementingpreventivemeasuressuchasvirusprotectionprograms,firewalls,etc.and
makingsurethatsoftwareisonlyobtainedfromtrustedsources.