B&R PROVIT 3030 User manual

1
PROVIT 3030
USER'S MANUAL
Version: 1.0 (April 1992)
Model No.: 6F0001.00-020
ARCNETis a registered trademark of Datapoint Corp.
MS-DOSis a registered trademark of Microsoft Corp.
IBMis a registered trademark of International Business Machines Corp.
atpr.p65 13.10.00, 14:491

2
atpr.p65 13.10.00, 14:492

3
CONTENTS
atpr.p65 13.10.00, 14:493

4
CONTENTS
1. General Information................................................................................................................................... 7
1.1 General Information.................................................................................................................... 9
1.2 MS-DOS ................................................................................................................................... 10
1.3 Documentation ......................................................................................................................... 10
1.4 Technical Data.......................................................................................................................... 11
2. Install Procedures ................................................................................................................................... 13
2.1 Unpacking ....................................................................................................................................... 15
2.2 Checking the Delivery ..................................................................................................................... 15
2.3 Before Power-on ............................................................................................................................. 16
2.3.1 AC Input Voltage Switch ....................................................................................................... 16
2.3.2 Power Cable .......................................................................................................................... 16
2.3.3 Transport Safety .................................................................................................................... 17
2.3.4 Hand Screws ......................................................................................................................... 17
2.3.5 Fan......................................................................................................................................... 18
2.3.6 Potentiometer Gain Control Knob ......................................................................................... 18
2.3.7 Terminal Block....................................................................................................................... 18
3. Installation ............................................................................................................................................... 19
3.1 Structure.......................................................................................................................................... 21
3.2 Computer Module ........................................................................................................................... 22
3.2.1 Removal................................................................................................................................. 22
3.2.2 Installation ............................................................................................................................. 22
3.2.3 Board Installation................................................................................................................... 23
3.3 Monitor Module ............................................................................................................................... 24
3.3.1 Removal................................................................................................................................. 24
3.3.2 Installation ............................................................................................................................. 25
3.4 Housing ........................................................................................................................................... 26
3.4.1 Housing Gasket ..................................................................................................................... 26
3.4.2 19" Rack Installation.............................................................................................................. 27
3.4.3 Wall Installation ..................................................................................................................... 28
3.4.4 Screw Covers ........................................................................................................................ 29
3.4.5 Air Circulation ........................................................................................................................ 29
4. Device Description .................................................................................................................................. 31
4.1 General............................................................................................................................................ 33
4.1.1 Memory.................................................................................................................................. 33
4.2 Front View ....................................................................................................................................... 33
4.2.1 Floppy Disk Drive .................................................................................................................. 34
4.2.2 Hard Disk Drive ..................................................................................................................... 34
4.2.3 Monitor ................................................................................................................................... 35
4.2.4 Keyboard ............................................................................................................................... 35
4.2.5 Keyboard Legend .................................................................................................................. 36
4.2.6 Key LEDs............................................................................................................................... 36
4.2.7 Status LEDs .......................................................................................................................... 36
4.2.8 Reset Button.......................................................................................................................... 36
4.3 Computer Module ........................................................................................................................... 37
4.3.1 Slots....................................................................................................................................... 37
4.3.2 Monitor Connection ............................................................................................................... 37
4.3.3 Serial Interfaces .................................................................................................................... 38
atpr.p65 13.10.00, 14:494

5
4.3.4 Parallel Printer Interface........................................................................................................ 38
4.3.5 Keyboard Interface ................................................................................................................ 38
4.3.6 I/O Port .................................................................................................................................. 38
4.3.7 24 VDC Output ...................................................................................................................... 38
4.3.8 Fan......................................................................................................................................... 39
4.4 Monitor Module ............................................................................................................................... 40
4.4.1 Fuses ..................................................................................................................................... 40
4.4.2 Voltage Selection Switch....................................................................................................... 40
4.4.3 Power Connection ................................................................................................................. 40
4.4.4 Monitor Settings .................................................................................................................... 41
4.4.5 Ground Connection ............................................................................................................... 41
5. Software .................................................................................................................................................. 43
5.1 B&R Utility Diskette......................................................................................................................... 45
5.2 I/O Ports .......................................................................................................................................... 45
5.2.1 Key LEDs............................................................................................................................... 46
5.2.2 User LED ............................................................................................................................... 47
5.2.3 Digital Inputs.......................................................................................................................... 47
5.2.4 Relay Outputs........................................................................................................................ 47
5.2.5 Temperature Monitoring ........................................................................................................ 48
5.3 Addresses and Interrupts ............................................................................................................... 49
5.3.1 Addresses.............................................................................................................................. 49
5.3.2 Interrupts ............................................................................................................................... 49
6. Options and Replacements..................................................................................................................... 51
6.1 Keyboard Case ............................................................................................................................... 53
6.2 RS232 Interface card ...................................................................................................................... 53
6.3 CPU Cards ...................................................................................................................................... 53
6.4 VGA Card ........................................................................................................................................ 54
6.5 Memory Expansion ......................................................................................................................... 54
6.6 Interface Module for PLC Programming ......................................................................................... 54
6.7 CENTRONICS/On-line Converter................................................................................................... 54
6.8 Replacement Parts ......................................................................................................................... 55
B&R Sales and Service ............................................................................................................................... 57
Index 61
atpr.p65 13.10.00, 14:495

6
atpr.p65 13.10.00, 14:496

7
SECTION 1
GENERAL INFORMATION
atpr.p65 13.10.00, 14:497

8
atpr.p65 13.10.00, 14:498

9
1.1 GENERAL INFORMATION
New standards have been set in the areas of industrial quality, flexibility and functionality with the PROVIT
3030 industrial PC.
Quality:
- Front is dust and water proof to IP54 standards (IP65 standards are in development)
- Soft rubber mounted hard disk for shock absorption
- High temperature range, software controlled temperature monitoring
- All boards solidly screw mounted (with board fasteners)
- Two electrically isolated RS232 interfaces
Functionality:
- High resolution 14" color monitor with scratch resistant, glare free screen
- CPU either 286 (16 MHz), 386 SX (25 MHz) or 386 DX (33 MHz, 64 KB Cache)
- Working memory 2 MB (286, 386 SX) or 4 MB (386 DX) RAM, expandible to 16 MB
- 52 MB hard disk
- 3.5" floppy disk drive, 1.44 MB
- MS-DOS 5.0, English or German
- Parallel printer port
- Four RS232 interface ports
- External keyboard port
- Five relay outputs, four 24 VDC inputs
- Matrix keyboard and function keys with key LEDs
- User keys can be labelled with insertable plastic strips
Flexibility:
- 19" frame for easy mount in a rack or in the wall
- Two bus slots for user specific boards
- No tools are required for exchanging PC or monitor components
- External keyboard is available with or without IP54 standards keyboard case
- Optional ARCNET or Profibus network card
atpr.p65 13.10.00, 14:499

10
1.2 MS-DOS
PROVIT3030industrialPCcomeswithMS-DOS5.0inEnglishorGerman.MS-DOSisdeliveredinitsoriginal
package. To date the PROVIT 3030 has MS-DOS 5.0 installed on drive C in English. If a user requires the
German version it can be easily installed (see the MS-DOS User's Manual, "Replacing an installed MS-DOS
version).
1.3 DOCUMENTATION
The following documentation is delivered with the PROVIT 3030:
- PROVIT 3030 industrial PC User's Manual
- CPU card user's manual
- VGA card user's manual
- RS232 interface card user's manual
- MS-DOS 5.0 user's manual
Manuals for the CPU and VGA cards are provided by the manufacturer. If necessary B&R includes updates
with any additional information required.
atpr.p65 13.10.00, 14:4910

11
1.4 TECHNICAL DATA
Processor
Type 80286 80386SX 80386DX 80486
Clockfrequency 16MHz 25MHz 33 MHz 33 MHz
Cache - - 64 KB 64KB
Memory
Standard 2 MB 2 MB 4 MB 4 MB
Expandibleto 4MB 16MB 16MB 16MB
Floppydiskdrive 3.5"/ 1.44MB 3.5"/ 1.44MB 3.5"/1.44MB 3.5" /1.44MB
Harddiskdrive
Capacity 52MB 52MB 52 MB 105MB
Cache 64 KB 64KB 64 KB 64 KB
Averageaccess time 18msec. 18msec. 18 msec. 18 msec.
Dimensions
Width 483mm (19")
Height 310mm
Depth 450mm
Protectivestandard IP54
Mounting 19"frame forrackmount orwallmount
Weight approx..28kg
Powerrequirements 120/220 VAC(47to63 Hz),170W
Interfaces ATcompatiblekeyboardinterface
Parallelprinterport(CENTRONICS)
TwoisolatedRS232interfaces
TwostandardRS232interfaces
Keypad 12numberkeys, 4cursorkeys,10 illuminatedfunctionkeys,
16illuminated userkeys
Bus slots Five standard ATbus slots
Monitor Highresolution 14"color monitor,VGAgraphiccard
DigitalInputs Fourinputs24VDC/AC, inputcurrent10mA
DigitalOutputs Fiveisolatedrelays, 48 VAC or 30VDC(1A)
Operatingsystem MS-DOS5.0, GermanorEnglish
Options Keyboardcase,Profibusnetworkcard,ARCNETnetworkcard
Operatingtemperature 0to 50°C
Humidity 0to95%,withoutcondensation
Modelnumbers
withGerman MS-DOS 5B0001.01-110 5B0002.01-110 5B0003.01-110 FromJuly1992
withEnglishMS-DOS 5B0001.01-120 5B0002.01-120 5B0003.01-120 From July1992
atpr.p65 13.10.00, 14:4911

12
atpr.p65 13.10.00, 14:4912

13
SECTION 2
INSTALL PROCEDURES
atpr.p65 13.10.00, 14:4913

14
atpr.p65 13.10.00, 14:4914

15
2.1 UNPACKING
1. Open the shipping carton
2. Take out the package with the documentation and utilities inside
3. Remove the PROVIT 3030 together with packing material and place everything on a flat surface
4. Carefully remove all packing material
2.2 CHECKING THE DELIVERY
ThematerialusedtopackagethePROVIT3030industrialPChasbeentestedandisanappropriatesafeguard
against any transporting accidents under normal circumstances. If in spite of these measures damages are
noticed, whether to the packing or to the contents, the device may possibly be inoperable. If any damages
are noticed please contact the B&R sales office at once.
Contents of delivery:
0
1
4
7
2
5
8
3
6
9
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
POWER
HDD
USER
WD
TEMP.
DOCUMENTATION AND SOFTWARE
UTILITIES
PROVIT 3030 User’s Manual
CPU card User’s Manual
VGA card User’s Manual
RS232 interface card User’s Manual
Power cable without connector
15 pole terminal block connector
2 pole terminal block connector
Cover for fan unit
Grill for fan unit
Air filter for fan unit
4 screws M6
4 washers M6
4 cage nuts M6
4 nuts M6
4 contact washers M6
4 screw covers
3 board fasteners
4 potentiometer gain control knobs
Housing gasket
5 key-pad label sheets
MS-DOS 5.0, in original package
two diskettes with VGA driver
B&R utility diskette
PROVIT 3030 INDUSTRIAL PC
Excluding - power cable, fan cover, filter and
grill, potentiometer control knobs and terminal
blocks; computer and monitor modules are
fixed in place with transport safety screws
atpr.p65 13.10.00, 14:4915

16
2.3 BEFORE POWER-ON
2.3.1 AC INPUT VOLTAGE SWITCH
The PROVIT 3030 industrial PC can operate with single phase alternating current of 120 VAC (USA) or 220
VAC (Europe). Before plugging in and powering-on the voltage switch must be checked for the respective
setting (Section 4 "Device Description" contains more details). The voltage switch can be found at the rear
of the device and is labelled "Voltage Selector". The standard setting for shipping is for a 220 VAC input.
2.3.2 POWER CABLE
The power cable for PROVIT 3030 is included in the scope of delivery. The connection to the device is made
with screw-on connector. The other end is free and can be terminated with a mains plug or direct to a supply
line (section 3 "Installation" and section 4 "Device Description" contain more details).
Attention:
- Only connectors which have protective ground may be used.
- The installation may only be done by qualified personnel.
- Take the precaution of knowing the regulations of electronic installations in your area.
atpr.p65 13.10.00, 14:4916

17
2.3.3 TRANSPORT SAFETY
The PROVIT 3030 industrial PC is constructed of three basic components. A 19" housing, the computer
module and the monitor module. Both modules are fixed in place with easy-on/off hand screws and can be
simply removed without any tools (Section 3 "Installation" contains more details). For delivery purposes the
computer module and the monitor module are held fast with screws in the bottom of the device for transport.
The transport screws are red and must be removed by the user.
TRANSPORT SCREW POSITIONS
(VIEW OF UNDERSIDE)
FRONT
REAR
Transport screws for
computer module
Transport screws for
monitor module
Transport screws for
monitor module
2.3.4 HAND SCREWS
Thecomputer module andthe monitormodule are boltedin withhand screws. Fastening and removingthese
screwsisdoneeasilybyhandwithouttheneedoftools.Beforeturningonthedevicebesurethatthesescrews
are secured (Section 3 "Installation" explains more).
atpr.p65 13.10.00, 14:4917

18
2.3.5 FAN
The fan cover is not installed during transport. Included with the delivery of the PROVIT 3030 is a fan cover,
a grill for the fan and an air filter. The filter must only be used in very dusty or dirty conditions. Fan cover
installation procedure:
- Place the grill inside of the fan cover
- If required the filter is placed in the fan cover as well
- Attach the fan cover over the fan
The PROVIT 3030 Industrial PC may only be operated with the fan cover in place. Air filters are obtainable
at B&R (Section 6 "Options and Replacements" contains more information).
2.3.6 POTENTIOMETER GAIN CONTROL KNOB
AdjustingthemonitorisdonethroughtheuseoffourpotentiometerswhicharefoundontherearofthePROVIT
3030.The controlknobsfor theseare not attachedduring transportandmust beinstalled bytheuser (Section
4 "Device Description" contains more information).
2.3.7 TERMINAL BLOCKS
Terminal blocks for the digital in / outputs and for the 24 VDC supply are not installed during transport. It is
up to the user to attach these to the unit.
atpr.p65 13.10.00, 14:4918

19
SECTION 3
INSTALLATION
atpr.p65 13.10.00, 14:4919

20
atpr.p65 13.10.00, 14:4920