B&R Automation PC 910 User manual

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Automation PC 910
User's Manual
Version: 1.00 (November 2012)
Model no.: MAAPC900-ENG
All information contained in this manual is current as of its creation/publication. We reserve the right to change
the contents of this manual without warning. The information contained herein is believed to be accurate
as of the date of publication; however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no war-
ranty, expressed or implied, with regard to the products or the documentation contained within this book.
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable in the event of incidental or consequential
damages in connection with or arising from the furnishing, performance or use of these products. The software
names, hardware names, and trademarks used in this document are registered by the respective companies.

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Chapter 1: General information
Chapter 2: Technical data
Chapter 3: Commissioning
Chapter 4: Software
Chapter 5: Accessories
Chapter 6: Maintenance / Service
Appendix A

Table of contents
Table of contents
Automation PC 910 User's Manual V 1.00 3
Chapter 1 General information................................................................................... 7
1 Manual history....................................................................................................................................................7
2 Safety guidelines.............................................................................................................................................. 8
2.1 Intended use............................................................................................................................................... 8
2.2 Protection against electrostatic discharge.................................................................................................. 8
2.2.1 Packaging.............................................................................................................................................. 8
2.2.2 Guidelines for proper ESD handling.......................................................................................................8
2.3 Policies and procedures..............................................................................................................................8
2.4 Transport and storage.................................................................................................................................9
2.5 Mounting......................................................................................................................................................9
2.6 Operation.....................................................................................................................................................9
2.6.1 Protection against touching electrical parts............................................................................................ 9
2.6.2 Environmental conditions - Dust, humidity, aggressive gases.............................................................. 9
2.6.3 Programs, viruses and dangerous programs......................................................................................... 9
2.7 Environmentally friendly............................................................................................................................ 10
2.7.1 Separation of materials........................................................................................................................10
3 Organization of safety notices......................................................................................................................... 11
4 Guidelines.........................................................................................................................................................11
5 Overview...........................................................................................................................................................12
Chapter 2 Technical data.......................................................................................... 14
1 Introduction.......................................................................................................................................................14
1.1 Intel® Core™ i-series processors for the most demanding tasks............................................................. 14
1.2 Maximum performance............................................................................................................................... 14
1.3 Availability and reliability for many productive years................................................................................. 14
1.4 Features......................................................................................................................................................15
1.5 System components / configuration........................................................................................................... 16
1.5.1 Configuration - Base system................................................................................................................ 16
1.5.2 Configuration - Accessories and software............................................................................................ 18
2 Complete device............................................................................................................................................. 19
2.1 Temperature specifications.........................................................................................................................19
2.1.1 Maximum ambient temperature............................................................................................................ 20
2.1.2 Minimum ambient temperature............................................................................................................. 21
2.1.3 Temperature monitoring........................................................................................................................22
2.1.4 Temperature sensor locations.............................................................................................................. 22
2.2 Humidity specifications............................................................................................................................... 23
2.3 Power management................................................................................................................................... 24
2.3.1 Block diagram - Supply voltage............................................................................................................24
2.3.2 Power calculation with 5PC910.SX01-00............................................................................................. 25
2.3.3 Power calculation with 5PC910.SX02-00............................................................................................. 26
2.4 Block diagram.............................................................................................................................................27
2.4.1 System unit 5PC910.SX01-00 + bus unit 5AC901.BX01-00................................................................ 27
2.4.2 System unit 5PC910.SX01-00 + bus unit 5AC901.BX01-01................................................................ 28
2.4.3 System unit 5PC910.SX02-00 + bus unit 5AC901.BX02-00................................................................ 29
2.4.4 System unit 5PC910.SX02-00 + bus unit 5AC901.BX02-01................................................................ 30
2.4.5 Monitor / panel options......................................................................................................................... 31
2.5 Device interfaces.......................................................................................................................................32
2.5.1 Overview of device interfaces...............................................................................................................32
2.5.2 Supply voltage +24 VDC...................................................................................................................... 34
2.5.3 Serial interface COM1......................................................................................................................... 35
2.5.4 Monitor / panel connection................................................................................................................... 36
2.5.5 DisplayPort............................................................................................................................................ 37
2.5.6 Ethernet 1 (ETH1).................................................................................................................................38
2.5.7 Ethernet 2 (ETH2).................................................................................................................................38
2.5.8 USB ports..............................................................................................................................................39
2.5.9 IF option 1 slot......................................................................................................................................40
2.5.10 IF option 2 slot....................................................................................................................................40

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4 Automation PC 910 User's Manual V 1.00
2.5.11 Card slot (PCI / PCIe).........................................................................................................................41
2.5.12 Status LEDs........................................................................................................................................ 42
2.5.13 Power button....................................................................................................................................... 43
2.5.14 Reset button........................................................................................................................................43
2.5.15 Battery................................................................................................................................................. 44
2.5.16 CFast slot............................................................................................................................................ 44
2.5.17 Slide-in compact slot...........................................................................................................................45
3 Individual components..................................................................................................................................... 46
3.1 System units............................................................................................................................................... 46
3.1.1 5PC910.SX01-00...................................................................................................................................46
3.1.2 5PC910.SX02-00...................................................................................................................................51
3.2 QM77 CPU boards..................................................................................................................................... 56
3.2.1 5PC900.TS77-0x...................................................................................................................................56
3.3 HM76 CPU boards..................................................................................................................................... 58
3.3.1 5PC900.TS77-0x...................................................................................................................................58
3.4 Main memory............................................................................................................................................ 60
3.4.1 5MMDDR.xxxx-03................................................................................................................................. 60
3.5 Bus units................................................................................................................................................... 61
3.5.1 5AC901.BX0x-0x...................................................................................................................................61
3.6 Heat sink.....................................................................................................................................................62
3.6.1 5AC901.HS0x-00...................................................................................................................................62
3.7 Fan kit.........................................................................................................................................................63
3.7.1 5AC901.FA01-00................................................................................................................................... 63
3.7.2 5AC901.FA02-00................................................................................................................................... 64
3.8 Drives..........................................................................................................................................................65
3.8.1 5AC901.CHDD-00.................................................................................................................................65
3.8.2 5AC901.CSSD-00................................................................................................................................. 67
3.8.3 5AC901.CSSD-01................................................................................................................................. 69
3.8.4 5AC901.CSSD-02................................................................................................................................. 71
3.8.5 5AC901.CCFA-00..................................................................................................................................73
3.9 Interface options......................................................................................................................................... 74
3.9.1 5AC901.I485-00.................................................................................................................................... 74
3.9.2 5AC901.ICAN-00...................................................................................................................................78
3.9.3 5AC901.IHDA-00...................................................................................................................................80
3.9.4 5AC901.ISRM-00.................................................................................................................................. 82
3.10 Monitor / panel options.............................................................................................................................83
3.10.1 5AC901.LDPO-00................................................................................................................................83
3.10.2 5AC901.LSDL-00................................................................................................................................ 85
3.11 Front covers.............................................................................................................................................. 87
3.11.1 5AC901.FF0x-00................................................................................................................................. 87
Chapter 3 Commissioning.........................................................................................88
1 Mounting...........................................................................................................................................................88
1.1 Important mounting information..................................................................................................................88
1.2 Procedure................................................................................................................................................... 88
1.3 Mounting orientation................................................................................................................................... 89
1.3.1 Mounting orientation - Vertical..............................................................................................................89
1.3.2 Mounting orientation - Horizontal..........................................................................................................89
1.4 Spacing for air circulation...........................................................................................................................90
2 Cable connections............................................................................................................................................91
3 Grounding concept...........................................................................................................................................92
Chapter 4 Software.................................................................................................... 93
1 Windows 7........................................................................................................................................................93
1.1 General information.................................................................................................................................... 93
1.2 Order data.................................................................................................................................................. 93
1.3 Overview..................................................................................................................................................... 93

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Automation PC 910 User's Manual V 1.00 5
1.4 Installation...................................................................................................................................................94
1.5 Drivers.........................................................................................................................................................94
1.6 Special considerations, limitations............................................................................................................. 94
2 Windows Embedded Standard 7..................................................................................................................... 95
2.1 General information.................................................................................................................................... 95
2.2 Order data.................................................................................................................................................. 95
2.3 Overview..................................................................................................................................................... 95
2.4 Features with WES7 (Windows Embedded Standard 7)........................................................................... 96
2.5 Installation...................................................................................................................................................96
2.6 Drivers.........................................................................................................................................................96
2.6.1 Touch screen driver.............................................................................................................................. 96
3 Windows XP Professional................................................................................................................................97
3.1 Order data.................................................................................................................................................. 97
3.2 Overview..................................................................................................................................................... 97
3.3 Installation...................................................................................................................................................97
3.4 Drivers.........................................................................................................................................................97
4 Windows Embedded Standard 2009............................................................................................................... 98
4.1 General information.................................................................................................................................... 98
4.2 Order data.................................................................................................................................................. 98
4.3 Overview..................................................................................................................................................... 98
4.4 Features with WES2009 (Windows Embedded Standard 2009)............................................................... 98
4.5 Installation...................................................................................................................................................99
4.6 Drivers.........................................................................................................................................................99
5 B&R Automation Device Interface (ADI) - Control Center........................................................................... 100
5.1 Functions.................................................................................................................................................. 100
5.2 Installation.................................................................................................................................................101
6 B&R Automation Device Interface (ADI) Development Kit............................................................................ 102
7 B&R Automation Device Interface (ADI) .NET SDK......................................................................................104
Chapter 5 Accessories........................................................................................... 106
1 Power connectors.......................................................................................................................................... 106
1.1 0TB103.9x.................................................................................................................................................106
1.1.1 General information.............................................................................................................................106
1.1.2 Order data........................................................................................................................................... 106
1.1.3 Technical data.....................................................................................................................................106
2 Replacement CMOS batteries....................................................................................................................... 107
2.1 0AC201.91 / 4A0006.00-000....................................................................................................................107
2.1.1 General information.............................................................................................................................107
2.1.2 Order data........................................................................................................................................... 107
2.1.3 Technical data.....................................................................................................................................107
3 CFast cards....................................................................................................................................................108
3.1 5CFAST.xxxx-00....................................................................................................................................... 108
3.1.1 General information.............................................................................................................................108
3.1.2 Order data........................................................................................................................................... 108
3.1.3 Technical data.....................................................................................................................................108
3.1.4 Dimensions..........................................................................................................................................109
3.1.5 Temperature humidity diagram........................................................................................................... 110
4 USB flash drive.............................................................................................................................................111
4.1 5MMUSB.2048-01.................................................................................................................................... 111
4.1.1 General information.............................................................................................................................111
4.1.2 Order data........................................................................................................................................... 111
4.1.3 Technical data.....................................................................................................................................111
4.1.4 Temperature humidity diagram........................................................................................................... 112
5 USB Media Drive..........................................................................................................................................113
5.1 5MD900.USB2-02.....................................................................................................................................113
5.1.1 General information.............................................................................................................................113
5.1.2 Order data........................................................................................................................................... 113

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6 Automation PC 910 User's Manual V 1.00
5.1.3 Interfaces.............................................................................................................................................113
5.1.4 Technical data.....................................................................................................................................113
5.1.5 Dimensions..........................................................................................................................................115
5.1.6 Dimensions with front cover............................................................................................................... 115
5.1.7 Cutout installation................................................................................................................................116
5.1.8 Contents of delivery............................................................................................................................ 116
5.1.9 Installation........................................................................................................................................... 116
5.2 5A5003.03.................................................................................................................................................117
5.2.1 General information.............................................................................................................................117
5.2.2 Order data........................................................................................................................................... 117
5.2.3 Technical data.....................................................................................................................................117
5.2.4 Dimensions..........................................................................................................................................117
5.2.5 Contents of delivery............................................................................................................................ 117
5.2.6 Installation........................................................................................................................................... 117
6 Cables...........................................................................................................................................................119
6.1 DVI cables...............................................................................................................................................119
6.1.1 5CADVI.0xxx-00..................................................................................................................................119
6.2 SDL cables..............................................................................................................................................122
6.2.1 5CASDL.0xxx-00.................................................................................................................................122
6.3 SDL cables with 45° plugs......................................................................................................................125
6.3.1 5CASDL.0xxx-01.................................................................................................................................125
6.4 SDL flex cables.......................................................................................................................................128
6.4.1 5CASDL.0xxx-03.................................................................................................................................128
6.5 SDL flex cables with extender................................................................................................................ 131
6.5.1 5CASDL.0xx0-13.................................................................................................................................131
6.6 USB cables............................................................................................................................................. 135
6.6.1 5CAUSB.00xx-00................................................................................................................................ 135
6.7 RS232 cables..........................................................................................................................................136
6.7.1 9A0014.xx.......................................................................................................................................... 136
Chapter 6 Maintenance / Service............................................................................138
1 Replacing a CFast card.................................................................................................................................138
2 Installation - Interface option......................................................................................................................... 139
3 Installation - Monitor / panel option............................................................................................................... 143
4 Slide-in compact drive installation / replacement.......................................................................................... 147
5 Slide-in drive installation / replacement.........................................................................................................149
6 Fan filter replacement.................................................................................................................................... 151
7 Fan kit replacement....................................................................................................................................... 152
Appendix A .............................................................................................................. 154
1 Abbreviations..................................................................................................................................................154

General information • Manual history
Chapter 1
General information
Automation PC 910 User's Manual V 1.00 7
Chapter 1 • General information
1 Manual history
Version Date Change
0.10 Preliminary 12-Jun-12 •First version
1.00 26-Nov-12 •Chapter "Software" on page 93 added.
•Chapter "Maintenance / Service" on page 138 added.
•"Appendix A" on page 154 was added.
•Section "Organization of safety notices" on page 11 revised - description text for "Caution" and "Warn-
ing" rewritten.
•Terminology changes in German edition.
•The following sections were added to the chapter "Technical data": "Temperature specifications" on page
19, "Block diagram" on page 27, "Humidity specifications" on page 23.
•The following sections were added to the chapter "Commissioning": "Mounting orientation" on page 89,
"Spacing for air circulation" on page 90, "Grounding concept" on page 92.
•The CPU boards 5PC900.TS77-00, 5PC900.TS77-01, 5PC900.TS77-05, 5PC900.TS77-06,
5PC900.TS77-07 and 5PC900.TS77-08 were added to the chapter "QM77 CPU boards" on page 56
and "HM76 CPU boards" on page 58.
•The following drives were added: "5AC901.CSSD-00" on page 67, "5AC901.CSSD-01" on page 69,
"5AC901.CSSD-02" on page 71, "5AC901.CCFA-00" on page 73.
•The following interface options were added: "5AC901.ICAN-00" on page 78, "5AC901.IHDA-00" on
page 80, "5AC901.ISRM-00" on page 82.
•Section "Monitor / panel options" on page 83 added.
•The heat sink 5AC901.HS01-00 was added, "5AC901.HS0x-00" on page 62.
•The section "System components / configuration" on page 16 was changed.
•The bus units 5AC901.BX01-01 and 5AC901.BX02-01 were updated, see " Bus units" on page 61.
•"CFast cards" on page 108 added.
•USB Media Drive "5MD900.USB2-02" on page 113 added.

General information • Safety guidelines
8 Automation PC 910 User's Manual V 1.00
2 Safety guidelines
2.1 Intended use
Programmable logic controllers (PLCs), operating/monitoring devices (industrial PCs, Power Panels, Mobile Pan-
els, etc.), and B&R uninterruptible power supplies have been designed, developed, and manufactured for conven-
tional use in industrial environments. They were not designed, developed and manufactured for any use involving
serious risks or hazards that could lead to death, injury, serious physical damage or loss of any kind without the
implementation of exceptionally stringent safety precautions. In particular, such risks and hazards include the use
of these devices to monitor nuclear reactions in nuclear power plants, their use in flight control or flight safety sys-
tems as well as in the control of mass transportation systems, medical life support systems or weapons systems.
2.2 Protection against electrostatic discharge
Electrical components that can be damaged by electrostatic discharge (ESD) must be handled accordingly.
2.2.1 Packaging
•Electrical components with a housing
… do not require special ESD packaging but must be handled properly (see Section "Electrical components
with housing").
•Electrical components without a housing
… must be protected by ESD-suitable packaging.
2.2.2 Guidelines for proper ESD handling
Electrical components with a housing
•Do not touch the connector contacts on connected cables.
•Do not touch the contact tips on circuit boards.
Electrical components without a housing
The following apply in addition to "Electrical components with housing":
•Any persons handling electrical components or devices with electrical components installed in them must
be grounded.
•Components may only be touched on their narrow sides or front plate.
•Components should always be stored in a suitable medium (ESD packaging, conductive foam, etc.). Metal-
lic surfaces are not suitable storage surfaces!
•Components should not be subjected to electrostatic discharge (e.g. through the use of charged plastics).
•Ensure a minimum distance of 10 cm from monitors and TV sets.
•Measurement devices and equipment must be grounded.
•Measurement probes on potential-free measurement devices must be discharged on sufficiently grounded
surfaces before taking measurements.
Individual components
•ESD protective measures for individual components are thoroughly integrated at B&R (conductive floors,
footwear, arm bands, etc.).
•These increased ESD protective measures for individual components are not necessary for customers
handling B&R products.
2.3 Policies and procedures
Electronic devices are never completely failsafe. In the event of a failure on the programmable control system,
operating/monitoring device or uninterruptible power supply, the user is responsible for ensuring that other devices
that may be connected, e.g. motors, are brought to a safe state.

General information • Safety guidelines
Chapter 1
General information
Automation PC 910 User's Manual V 1.00 9
When using programmable logic controllers or operating/monitoring devices as control systems in conjunction with
a Soft PLC (e.g. B&R Automation Runtime or comparable product) or slot PLC (e.g. B&R LS251 or comparable
product), the safety precautions applying to industrial control systems (e.g. the provision of safety devices such
as emergency stop circuits, etc.) must be observed in accordance with applicable national and international regu-
lations. The same applies for all other devices connected to the system, such as drives.
All tasks such as installation, commissioning and maintenance are only permitted to be carried out by qualified
personnel. Qualified personnel are those familiar with the transport, mounting, installation, commissioning and
operation of the device who also have the appropriate qualifications (e.g. IEC 60364). National accident prevention
regulations must be observed.
The safety notices, connection descriptions (type plate and documentation) and limit values listed in the technical
data are to be read carefully before installation and commissioning and must be observed.
2.4 Transport and storage
During transport and storage, devices must be protected against undue stress (mechanical loads, temperature,
humidity, aggressive atmospheres, etc.).
2.5 Mounting
•Installation must be performed according to this documentation using suitable equipment and tools.
•Devices may only be installed by qualified personnel without voltage applied. Before installation, voltage
to the control cabinet must be switched off and prevented from being switched on again.
•General safety guidelines and national accident prevention regulations must be observed.
•Electrical installation must be carried out according to applicable guidelines (e.g. line cross-section, fuses,
protective ground connections).
2.6 Operation
2.6.1 Protection against touching electrical parts
To operate programmable logic controllers, operating/monitoring devices or uninterruptible power supplies, certain
components must carry dangerous voltage levels of over 42 VDC. Touching one of these parts can result in a life-
threatening electric shock. This could lead to death, severe injury or damage to equipment.
Before turning on the programmable logic controller, operating/monitoring devices and the uninterruptible power
supply, the housing must be properly grounded (PE rail). Ground connections must be established when testing
operating/monitoring devices or the uninterruptible power supply even when operating them for only a short time!
Before turning the device on, all parts that carry voltage must be securely covered. During operation, all covers
must remain closed.
2.6.2 Environmental conditions - Dust, humidity, aggressive gases
The use of operating/monitoring devices (e.g. industrial PCs, Power Panels, Mobile Panels, etc.) and uninterruptible
power supplies in very dusty environments should be avoided. Dust collection on the devices can affect functionality
and may prevent sufficient cooling, especially in systems with active cooling systems (fans).
The presence of aggressive gases can also lead to malfunctions. When combined with high temperature and
humidity, aggressive gases – e.g. with sulfur, nitrogen and chlorine components – can induce chemical reactions
that can damage electronic components very quickly. Signs of the presence of aggressive gases are blackened
copper surfaces and cable ends on existing equipment.
For operation in dusty or humid conditions, correctly installed (cutout installation) operating/monitoring devices like
the Automation Panel or Power Panel are protected on the front side. The rear side of all devices must be protected
from dust and humidity and cleaned at suitable intervals.
2.6.3 Programs, viruses and dangerous programs
This system is subject to potential risk each time data is exchanged or software is installed from a data medium
(e.g. diskette, CD-ROM, USB flash drive, etc.), a network connection or the Internet. The user is responsible for
assessing these dangers, implementing preventive measures such as virus protection programs, firewalls, etc. and
making sure that software is only obtained from trusted sources.

General information • Safety guidelines
10 Automation PC 910 User's Manual V 1.00
2.7 Environmentally friendly
All B&R programmable controllers, operating/monitoring devices and uninterruptible power supplies are designed
to inflict as little harm as possible on the environment.
2.7.1 Separation of materials
It is necessary to separate different materials so the device can undergo an environmentally friendly recycling
process.
Component Disposal
Programmable logic controllers
Operating/monitoring devices
Uninterruptible power supply
Batteries & rechargeable batteries
Cables
Electronics recycling
Cardboard box / paper packaging Paper / cardboard recycling
Plastic packaging Plastic recycling
Table 1: Environmentally friendly separation of materials
Disposal must comply with applicable legal regulations.