B&R Automation PC 810 User manual
1
Automation PC 810
with GM45 CPU Board
User's Manual
Version: 1.38 (March 2015)
Model no.: MAAPC800A-ENG
All information contained in this manual is current as of its creation/publication. B&R reserves the right to change
the contents of this manual without notice. The information contained herein is believed to be accurate as of
the date of publication; however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, ex-
pressed or implied, with regard to the products or documentation contained within this manual. In addition,
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable for any incidental or consequential damages
in connection with or arising from the furnishing, performance or use of the product(s) in this documentation. Soft-
ware names, hardware names and trademarks are registered by their respective companies.
Table of contents
Table of contents
Automation PC 810 with GM45 CPU Board user's manual V1.38 3
Chapter 1 General information................................................................................. 13
1 Manual history..................................................................................................................................................13
2 Safety guidelines..............................................................................................................................................16
2.1 Intended use...............................................................................................................................................16
2.2 Protection against electrostatic discharge..................................................................................................16
2.2.1 Packaging..............................................................................................................................................16
2.2.2 Guidelines for proper ESD handling.....................................................................................................16
2.3 Policies and procedures.............................................................................................................................16
2.4 Transport and storage................................................................................................................................17
2.5 Installation...................................................................................................................................................17
2.6 Operation.................................................................................................................................................... 17
2.6.1 Protection against touching electrical parts.......................................................................................... 17
2.6.2 Environmental conditions - Dust, moisture, corrosive gases................................................................17
2.6.3 Viruses and dangerous programs........................................................................................................ 17
2.7 Environmentally friendly disposal............................................................................................................... 18
2.7.1 Separation of materials.........................................................................................................................18
3 Organization of safety notices......................................................................................................................... 19
4 Guidelines.........................................................................................................................................................19
5 Overview...........................................................................................................................................................20
Chapter 2 Technical data.......................................................................................... 23
1 Introduction.......................................................................................................................................................23
1.1 Features......................................................................................................................................................24
1.2 System components / Configuration.......................................................................................................... 24
1.3 Configuration - Base system......................................................................................................................25
1.4 Configuration - Optional components.........................................................................................................26
2 Complete system............................................................................................................................................. 27
2.1 Temperature specifications.........................................................................................................................27
2.1.1 Maximum ambient temperature............................................................................................................ 28
2.1.2 Minimum ambient temperature............................................................................................................. 29
2.1.3 Temperature monitoring........................................................................................................................29
2.1.4 Temperature sensor locations.............................................................................................................. 29
2.2 Humidity specifications............................................................................................................................... 31
2.3 Power management................................................................................................................................... 32
2.3.1 Supply voltage block diagram...............................................................................................................32
2.3.2 Power calculation with 5PC810.SX01-00 revision >= D0.....................................................................33
2.3.3 Power calculation with 5PC810.SX01-00 revision < D0.......................................................................34
2.3.4 Power calculation with 5PC810.SX02-00 revision >= D0.....................................................................35
2.3.5 Power calculation with 5PC810.SX02-00 revision < D0.......................................................................36
2.3.6 Power calculation with 5PC810.SX03-00............................................................................................. 37
2.3.7 Power calculation with 5PC810.SX05-00............................................................................................. 38
2.4 Serial number sticker..................................................................................................................................39
2.5 Block diagrams........................................................................................................................................... 41
2.5.1 5PC810.SX01-00 system unit + 5PC810.BX01-00 bus unit.................................................................41
2.5.2 5PC810.SX01-00 system unit + 5PC810.BX01-01 bus unit.................................................................42
2.5.3 5PC810.SX02-00 system unit + 5PC810.BX02-00 bus unit.................................................................43
2.5.4 5PC810.SX02-00 system unit + 5PC810.BX02-01 bus unit.................................................................44
2.5.5 5PC810.SX03-00 system unit + 5PC810.BX03-00 bus unit.................................................................45
2.5.6 5PC810.SX05-00 system unit + 5PC810.BX05-00 bus unit.................................................................46
2.5.7 5PC810.SX05-00 system unit + 5PC810.BX05-01 bus unit.................................................................47
2.5.8 5PC810.SX05-00 system unit + 5PC810.BX05-02 bus unit.................................................................48
2.6 Device interfaces and slots........................................................................................................................ 49
2.6.1 +24 VDC power supply.........................................................................................................................49
2.6.2 COM1 serial interface........................................................................................................................... 50
2.6.3 COM2 serial interface........................................................................................................................... 50
2.6.4 Monitor/Panel interface - SDL (Smart Display Link / DVI)................................................................... 51
2.6.5 Ethernet 1 (ETH1).................................................................................................................................53
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4 Automation PC 810 with GM45 CPU Board user's manual V1.38
2.6.6 Ethernet 2 (ETH2).................................................................................................................................54
2.6.7 USB interfaces (USB1, 2, 3, 4, 5)........................................................................................................55
2.6.8 MIC, Line IN, Line OUT........................................................................................................................56
2.6.9 Add-on interface slot.............................................................................................................................56
2.6.10 Add-on UPS slot................................................................................................................................. 57
2.6.11 AP Link slot......................................................................................................................................... 57
2.6.12 Card slots (PCI / PCIe).......................................................................................................................58
2.6.13 LED status indicators..........................................................................................................................60
2.6.14 CMOS profile switch........................................................................................................................... 60
2.6.15 Power button.......................................................................................................................................61
2.6.16 Reset button........................................................................................................................................61
2.6.17 Battery................................................................................................................................................. 62
2.6.18 Hardware security key (dongle)..........................................................................................................63
2.6.19 CompactFlash Slot 1.......................................................................................................................... 64
2.6.20 CompactFlash slot 2........................................................................................................................... 64
2.6.21 Slide-in slot 1...................................................................................................................................... 65
2.6.22 Slide-in slot 2...................................................................................................................................... 65
2.6.23 Slide-in compact slot...........................................................................................................................66
3 Individual components..................................................................................................................................... 67
3.1 System units............................................................................................................................................... 67
3.1.1 5PC810.SX01-00...................................................................................................................................67
3.1.2 5PC810.SX02-00...................................................................................................................................74
3.1.3 5PC810.SX03-00...................................................................................................................................81
3.1.4 5PC810.SX05-00...................................................................................................................................88
3.2 Bus units.....................................................................................................................................................94
3.2.1 General information...............................................................................................................................94
3.2.2 Order data.............................................................................................................................................95
3.2.3 Technical data.......................................................................................................................................95
3.3 GM45 CPU boards.....................................................................................................................................97
3.3.1 General information...............................................................................................................................97
3.3.2 Order data.............................................................................................................................................97
3.3.3 Technical data.......................................................................................................................................97
3.4 Heat sink.....................................................................................................................................................99
3.4.1 5AC801.HS00-01.................................................................................................................................. 99
3.5 Main memory............................................................................................................................................100
3.5.1 5MMDDR.xxxx-02............................................................................................................................... 100
3.6 Drives........................................................................................................................................................101
3.6.1 5AC801.HDDI-00.................................................................................................................................101
3.6.2 5AC801.HDDI-02.................................................................................................................................103
3.6.3 5AC801.HDDI-03.................................................................................................................................105
3.6.4 5AC801.HDDI-04.................................................................................................................................107
3.6.5 5AC801.SSDI-00.................................................................................................................................109
3.6.6 5AC801.SSDI-01.................................................................................................................................113
3.6.7 5AC801.SSDI-02.................................................................................................................................115
3.6.8 5AC801.SSDI-03.................................................................................................................................117
3.6.9 5AC801.SSDI-04.................................................................................................................................120
3.6.10 5AC801.SSDI-05............................................................................................................................... 123
3.6.11 5AC801.ADAS-00..............................................................................................................................125
3.6.12 5AC801.HDDS-00............................................................................................................................. 126
3.6.13 5AC801.DVDS-00............................................................................................................................. 128
3.6.14 5AC801.DVRS-00............................................................................................................................. 130
3.6.15 5ACPCI.RAIC-03...............................................................................................................................133
3.6.16 5ACPCI.RAIC-04...............................................................................................................................136
3.6.17 5ACPCI.RAIC-05...............................................................................................................................138
3.6.18 5ACPCI.RAIC-06...............................................................................................................................141
3.6.19 5MMHDD.0250-00.............................................................................................................................144
3.6.20 5MMHDD.0500-00.............................................................................................................................146
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3.6.21 5MMSSD.0060-00............................................................................................................................. 148
3.6.22 5MMSSD.0060-01............................................................................................................................. 150
3.6.23 5MMSSD.0128-01............................................................................................................................. 153
3.6.24 5MMSSD.0180-00............................................................................................................................. 156
3.6.25 5MMSSD.0256-00............................................................................................................................. 158
3.7 Fan kit.......................................................................................................................................................160
3.7.1 5PC810.FA01-00.................................................................................................................................160
3.7.2 5PC810.FA02-01.................................................................................................................................161
3.7.3 5PC810.FA03-00.................................................................................................................................163
3.7.4 5PC810.FA05-00.................................................................................................................................165
3.8 AP Link cards........................................................................................................................................... 166
3.8.1 5AC801.SDL0-00................................................................................................................................ 166
3.8.2 5AC801.RDYR-00............................................................................................................................... 169
3.9 Ready relay.............................................................................................................................................. 170
3.9.1 5AC801.RDYR-01............................................................................................................................... 170
3.9.2 General information.............................................................................................................................170
3.9.3 Order data...........................................................................................................................................170
3.9.4 Pinout.................................................................................................................................................. 170
3.9.5 Contents of delivery............................................................................................................................ 171
3.10 Add-on interfaces (IF option)..................................................................................................................172
3.10.1 General information...........................................................................................................................172
3.10.2 5AC600.CANI-00...............................................................................................................................172
3.10.3 5AC600.485I-00................................................................................................................................ 175
Chapter 3 Installation...............................................................................................178
1 Installation...................................................................................................................................................... 178
1.1 Procedure................................................................................................................................................. 178
1.2 Important installation information............................................................................................................. 178
1.3 Mounting orientation................................................................................................................................. 179
1.3.1 Vertical mounting orientation.............................................................................................................. 179
1.3.2 Horizontal mounting orientation.......................................................................................................... 179
1.4 Spacing for air circulation.........................................................................................................................180
2 Cable connections..........................................................................................................................................181
3 Grounding concept.........................................................................................................................................182
4 General instructions for performing temperature testing............................................................................... 183
4.1 Procedure................................................................................................................................................. 183
4.2 Evaluating temperatures in Windows operating systems........................................................................ 183
4.2.1 Evaluating with the B&R Control Center............................................................................................ 183
4.2.2 Evaluating with the BurnInTest tool from Passmark...........................................................................184
4.3 Evaluating temperatures in operating systems other than Windows....................................................... 186
4.4 Evaluating the measurement results........................................................................................................186
5 Connection examples.....................................................................................................................................187
5.1 Selecting display units..............................................................................................................................187
5.2 One Automation Panel 900 system via onboard DVI.............................................................................. 188
5.2.1 Base system requirements................................................................................................................. 188
5.2.2 Link modules.......................................................................................................................................188
5.2.3 Cables................................................................................................................................................. 188
5.2.4 Possible Automation Panel devices, resolutions and segment lengths..............................................189
5.2.5 BIOS settings...................................................................................................................................... 189
5.3 One Automation Panel 900 system via onboard SDL............................................................................. 190
5.3.1 Base system requirements................................................................................................................. 190
5.3.2 Link modules.......................................................................................................................................190
5.3.3 Cables................................................................................................................................................. 190
5.3.4 Settings in BIOS................................................................................................................................. 191
5.4 One Automation Panel 800 system via onboard SDL............................................................................. 192
5.4.1 Base system requirements................................................................................................................. 192
5.4.2 Cables................................................................................................................................................. 192
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5.4.3 Settings in BIOS................................................................................................................................. 193
5.5 One AP900 and one AP800 via onboard SDL........................................................................................ 194
5.5.1 Base system requirements................................................................................................................. 194
5.5.2 Link modules.......................................................................................................................................194
5.5.3 Cables................................................................................................................................................. 194
5.5.4 Settings in BIOS................................................................................................................................. 194
5.6 Four Automation Panel 900 systems via onboard SDL...........................................................................196
5.6.1 Base system requirements................................................................................................................. 196
5.6.2 Link modules.......................................................................................................................................196
5.6.3 Cables................................................................................................................................................. 196
5.6.4 Settings in BIOS................................................................................................................................. 197
5.7 One Automation Panel 900 via SDL AP Link.......................................................................................... 198
5.7.1 Base system requirements................................................................................................................. 198
5.7.2 Link modules.......................................................................................................................................198
5.7.3 Cables................................................................................................................................................. 198
5.7.4 BIOS settings...................................................................................................................................... 199
5.8 Four Automation Panel 900 units via SDL AP Link.................................................................................200
5.8.1 Base system requirements................................................................................................................. 200
5.8.2 Link modules.......................................................................................................................................200
5.8.3 Cables................................................................................................................................................. 200
5.8.4 BIOS settings...................................................................................................................................... 201
5.9 Two Automation Panel 900 systems via onboard SDL and SDL AP Link............................................... 202
5.9.1 Base system requirements................................................................................................................. 202
5.9.2 Link modules.......................................................................................................................................202
5.9.3 Cables................................................................................................................................................. 202
5.9.4 Settings in BIOS................................................................................................................................. 203
5.10 Eight Automation Panel 900 units via onboard SDL and SDL AP Link................................................. 204
5.10.1 Base system requirements............................................................................................................... 204
5.10.2 Link modules..................................................................................................................................... 205
5.10.3 Cables............................................................................................................................................... 205
5.10.4 Settings in BIOS............................................................................................................................... 206
5.11 Six AP900 and two AP800 units via onboard SDL and SDL AP Link....................................................207
5.11.1 Base system requirements................................................................................................................207
5.11.2 Link modules..................................................................................................................................... 208
5.11.3 Cables................................................................................................................................................208
5.11.4 Settings in BIOS................................................................................................................................208
6 Connecting peripheral USB devices..............................................................................................................209
6.1 Locally on the APC810............................................................................................................................ 209
6.2 Remote connection to Automation Panel 900 via DVI.............................................................................210
6.3 Remote connection to Automation Panel 800 / 900 via SDL.................................................................. 210
7 Configuring a SATA RAID set....................................................................................................................... 211
7.1 Create RAID set....................................................................................................................................... 212
7.2 Create RAID set - Striped........................................................................................................................212
7.3 Create RAID set - Mirrored......................................................................................................................213
7.4 Delete RAID set........................................................................................................................................213
7.5 Rebuild mirrored set.................................................................................................................................214
7.6 Resolve conflicts.......................................................................................................................................214
7.7 Low level format....................................................................................................................................... 215
8 Known problems/issues................................................................................................................................. 216
8.1 Problems and properties of the first production batch.............................................................................216
8.2 Problems and properties of subsequent production batches...................................................................216
Chapter 4 Software.................................................................................................. 217
1 BIOS options.................................................................................................................................................. 217
1.1 General information.................................................................................................................................. 217
1.2 BIOS Setup and boot procedure..............................................................................................................217
1.2.1 BIOS Setup keys................................................................................................................................ 219
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1.3 Main.......................................................................................................................................................... 220
1.4 Advanced.................................................................................................................................................. 221
1.4.1 ACPI configuration.............................................................................................................................. 222
1.4.2 PCI configuration.................................................................................................................................223
1.4.3 PCI Express configuration.................................................................................................................. 226
1.4.4 Graphics configuration........................................................................................................................ 228
1.4.5 CPU configuration............................................................................................................................... 230
1.4.6 Chipset settings...................................................................................................................................231
1.4.7 I/O interface configuration...................................................................................................................232
1.4.8 Clock configuration..............................................................................................................................233
1.4.9 IDE configuration.................................................................................................................................233
1.4.10 USB configuration............................................................................................................................. 238
1.4.11 Keyboard/Mouse configuration..........................................................................................................240
1.4.12 CPU board monitor........................................................................................................................... 241
1.4.13 Baseboard/Panel features.................................................................................................................242
1.5 Boot...........................................................................................................................................................246
1.6 Security..................................................................................................................................................... 247
1.6.1 Hard disk security user password...................................................................................................... 248
1.6.2 Hard disk security master password.................................................................................................. 249
1.7 Power........................................................................................................................................................249
1.8 Exit............................................................................................................................................................ 251
1.9 BIOS default settings................................................................................................................................252
1.9.1 Main.....................................................................................................................................................252
1.9.2 Advanced.............................................................................................................................................252
1.9.3 Boot..................................................................................................................................................... 256
1.9.4 Security................................................................................................................................................256
1.9.5 Power.................................................................................................................................................. 256
1.10 BIOS error signals (beep codes)........................................................................................................... 258
1.11 Allocation of resources........................................................................................................................... 259
1.11.1 RAM address assignment................................................................................................................. 259
1.11.2 I/O address assignments.................................................................................................................. 259
1.11.3 Interrupt assignments in PIC mode.................................................................................................. 260
1.11.4 Interrupt assignments in APIC mode................................................................................................ 261
2 Upgrade information.......................................................................................................................................264
2.1 BIOS upgrade...........................................................................................................................................264
2.1.1 Important information.......................................................................................................................... 264
2.1.2 Procedure with MS-DOS.................................................................................................................... 265
2.2 Firmware upgrade.................................................................................................................................... 267
2.2.1 Procedure............................................................................................................................................267
2.2.2 Possible upgrade problems and software dependencies (for V1.00).................................................269
2.3 Creating an MS-DOS boot diskette in Windows XP................................................................................ 270
2.4 Creating a bootable USB flash drive for B&R upgrade files....................................................................272
2.4.1 Requirements...................................................................................................................................... 272
2.4.2 Procedure............................................................................................................................................272
2.4.3 How to access MS-DOS.....................................................................................................................272
2.5 Creating a bootable CompactFlash card for B&R upgrade files..............................................................273
2.5.1 Requirements...................................................................................................................................... 273
2.5.2 Procedure............................................................................................................................................273
2.5.3 How to access MS-DOS.....................................................................................................................273
2.6 Upgrade problems.................................................................................................................................... 273
3 Microsoft DOS................................................................................................................................................274
3.1 Order data................................................................................................................................................ 274
3.2 Known problems.......................................................................................................................................274
3.3 Resolutions and color depths...................................................................................................................274
4 Windows XP Professional..............................................................................................................................275
4.1 General information.................................................................................................................................. 275
4.2 Order data................................................................................................................................................ 275
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4.3 Overview................................................................................................................................................... 275
4.4 Installation.................................................................................................................................................276
4.4.1 Installation on a PCI SATA RAID controller - 5ACPCI.RAIC-03, 5ACPCI.RAIC-05,
5ACPCI.RAIC-06.......................................................................................................................................... 276
4.4.2 For variants with 5 PCI slots.............................................................................................................. 276
4.5 Drivers.......................................................................................................................................................277
5 Windows 7......................................................................................................................................................278
5.1 General information.................................................................................................................................. 278
5.2 Order data................................................................................................................................................ 278
5.3 Overview................................................................................................................................................... 278
5.4 Installation.................................................................................................................................................279
5.4.1 Installation on a PCI SATA RAID controller - 5ACPCI.RAIC-03, 5ACPCI.RAIC-05,
5ACPCI.RAIC-06.......................................................................................................................................... 279
5.4.2 For variants with 5 PCI slots.............................................................................................................. 279
5.5 Special considerations, limitations........................................................................................................... 280
5.6 Drivers.......................................................................................................................................................280
6 Windows Embedded Standard 2009............................................................................................................. 281
6.1 General information.................................................................................................................................. 281
6.2 Order data................................................................................................................................................ 281
6.3 Overview................................................................................................................................................... 281
6.4 Features with WES2009 (Windows Embedded Standard 2009)............................................................. 281
6.5 Installation.................................................................................................................................................282
6.6 Drivers.......................................................................................................................................................282
6.6.1 Touch screen driver............................................................................................................................ 282
6.7 Supported display resolutions.................................................................................................................. 282
7 Windows Embedded Standard 7................................................................................................................... 283
7.1 General information.................................................................................................................................. 283
7.2 Order data................................................................................................................................................ 283
7.3 Overview................................................................................................................................................... 283
7.4 Features with WES7 (Windows Embedded Standard 7)......................................................................... 283
7.5 Installation.................................................................................................................................................284
7.6 Drivers.......................................................................................................................................................284
7.6.1 Touch screen driver............................................................................................................................ 284
7.7 Supported display resolutions.................................................................................................................. 284
8 Automation Runtime.......................................................................................................................................285
8.1 General information.................................................................................................................................. 285
8.2 Order data................................................................................................................................................ 285
8.3 Automation Runtime Windows (ARwin)................................................................................................... 285
8.4 Automation Runtime Embedded (ARemb)...............................................................................................286
8.5 Technology Guarding............................................................................................................................... 286
9 B&R Automation Device Interface (ADI) - Control Center.............................................................................287
9.1 Functions.................................................................................................................................................. 287
9.2 Installation.................................................................................................................................................288
9.3 SDL Equalizer settings.............................................................................................................................289
9.4 UPS configuration.....................................................................................................................................290
9.4.1 Installing the UPS service for the B&R add-on UPS..........................................................................290
9.4.2 Displaying UPS default values........................................................................................................... 290
9.4.3 Changing UPS battery settings.......................................................................................................... 291
9.4.4 Updating UPS battery settings........................................................................................................... 292
9.4.5 Saving UPS battery settings...............................................................................................................293
9.4.6 Configuring UPS system settings....................................................................................................... 293
9.4.7 Changing additional UPS settings...................................................................................................... 294
9.4.8 Procedure following power failure...................................................................................................... 296
10 B&R Automation Device Interface (ADI) Development Kit.......................................................................... 297
11 B&R Automation Device Interface (ADI) .NET SDK.................................................................................... 299
12 B&R Key Editor............................................................................................................................................301
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Chapter 5 Standards and certifications................................................................. 303
1 Standards and guidelines.............................................................................................................................. 303
1.1 CE mark....................................................................................................................................................303
1.2 EMC directive........................................................................................................................................... 303
1.3 Low voltage directive................................................................................................................................303
2 Certifications...................................................................................................................................................304
2.1 UL certification..........................................................................................................................................304
2.2 Certifications for use in potentially explosive environments.....................................................................304
2.2.1 UL Haz. Loc. Certifications................................................................................................................. 304
2.2.2 ATEX certification................................................................................................................................304
2.2.3 Requirements for use in potentially explosive environments..............................................................305
2.3 GOST-R.................................................................................................................................................... 306
Chapter 6 Accessories............................................................................................ 307
1 Replacement CMOS batteries....................................................................................................................... 307
1.1 0AC201.91 / 4A0006.00-000....................................................................................................................307
1.1.1 General information.............................................................................................................................307
1.1.2 Order data...........................................................................................................................................307
1.1.3 Technical data.....................................................................................................................................307
2 Power connectors.......................................................................................................................................... 309
2.1 0TB103.9x.................................................................................................................................................309
2.1.1 General information.............................................................................................................................309
2.1.2 Order data...........................................................................................................................................309
2.1.3 Technical data.....................................................................................................................................309
3 Replacement fan............................................................................................................................................310
3.1 General information.................................................................................................................................. 310
3.2 Order data................................................................................................................................................ 310
4 DVI/Monitor adapter....................................................................................................................................... 311
4.1 5AC900.1000-00.......................................................................................................................................311
4.2 General information.................................................................................................................................. 311
4.3 Order data................................................................................................................................................ 311
5 CompactFlash cards...................................................................................................................................... 312
5.1 General information.................................................................................................................................. 312
5.2 General information.................................................................................................................................. 312
5.2.1 Flash technology................................................................................................................................. 312
5.2.2 Wear leveling...................................................................................................................................... 312
5.2.3 ECC error correction...........................................................................................................................312
5.2.4 S.M.A.R.T. support.............................................................................................................................. 312
5.2.5 Maximum reliability..............................................................................................................................313
5.3 5CFCRD.xxxx-06...................................................................................................................................... 314
5.3.1 General information.............................................................................................................................314
5.3.2 Order data...........................................................................................................................................314
5.3.3 Technical data.....................................................................................................................................315
5.3.4 Temperature/Humidity diagram...........................................................................................................318
5.3.5 Dimensions..........................................................................................................................................318
5.3.6 Benchmark.......................................................................................................................................... 319
5.4 5CFCRD.xxxx-04...................................................................................................................................... 320
5.4.1 General information.............................................................................................................................320
5.4.2 Order data...........................................................................................................................................320
5.4.3 Technical data.....................................................................................................................................320
5.4.4 Temperature/Humidity diagram...........................................................................................................322
5.4.5 Dimensions..........................................................................................................................................322
5.4.6 Benchmark.......................................................................................................................................... 323
5.5 5CFCRD.xxxx-03...................................................................................................................................... 324
5.5.1 General information.............................................................................................................................324
5.5.2 Order data...........................................................................................................................................324
5.5.3 Technical data.....................................................................................................................................324
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10 Automation PC 810 with GM45 CPU Board user's manual V1.38
5.5.4 Temperature/Humidity diagram...........................................................................................................326
5.5.5 Dimensions..........................................................................................................................................326
5.6 Known problems/issues............................................................................................................................327
6 USB media drive............................................................................................................................................328
6.1 5MD900.USB2-01.....................................................................................................................................328
6.1.1 General information.............................................................................................................................328
6.1.2 Order data...........................................................................................................................................328
6.1.3 Interfaces.............................................................................................................................................328
6.1.4 Technical data.....................................................................................................................................328
6.1.5 Dimensions..........................................................................................................................................330
6.1.6 Dimensions with front cover............................................................................................................... 331
6.1.7 Cutout installation................................................................................................................................331
6.1.8 Contents of delivery............................................................................................................................ 331
6.1.9 Installation........................................................................................................................................... 331
6.2 5MD900.USB2-02.....................................................................................................................................333
6.2.1 General information.............................................................................................................................333
6.2.2 Order data...........................................................................................................................................333
6.2.3 Interfaces.............................................................................................................................................333
6.2.4 Technical data.....................................................................................................................................333
6.2.5 Dimensions..........................................................................................................................................335
6.2.6 Dimensions with front cover............................................................................................................... 335
6.2.7 Cutout installation................................................................................................................................336
6.2.8 Contents of delivery............................................................................................................................ 336
6.2.9 Installation........................................................................................................................................... 336
6.3 5A5003.03.................................................................................................................................................337
6.3.1 General information.............................................................................................................................337
6.3.2 Order data...........................................................................................................................................337
6.3.3 Technical data.....................................................................................................................................337
6.3.4 Dimensions..........................................................................................................................................337
6.3.5 Contents of delivery............................................................................................................................ 337
6.3.6 Installation........................................................................................................................................... 338
7 USB flash drives............................................................................................................................................ 339
7.1 5MMUSB.2048-00.................................................................................................................................... 339
7.1.1 General information.............................................................................................................................339
7.1.2 Order data...........................................................................................................................................339
7.1.3 Technical data.....................................................................................................................................339
7.1.4 Temperature/Humidity diagram...........................................................................................................340
7.2 5MMUSB.xxxx-01..................................................................................................................................... 341
7.2.1 General information.............................................................................................................................341
7.2.2 Order data...........................................................................................................................................341
7.2.3 Technical data.....................................................................................................................................341
7.2.4 Temperature/Humidity diagram...........................................................................................................342
8 HMI Drivers & Utilities DVD...........................................................................................................................343
8.1 5SWHMI.0000-00..................................................................................................................................... 343
8.1.1 General information.............................................................................................................................343
8.1.2 Order data...........................................................................................................................................343
8.1.3 Contents (V2.20)................................................................................................................................. 343
9 Uninterruptible power supply......................................................................................................................... 346
9.1 Features....................................................................................................................................................346
9.2 Requirements............................................................................................................................................346
9.3 5AC600.UPSI-00...................................................................................................................................... 347
9.3.1 General information.............................................................................................................................347
9.3.2 Order data...........................................................................................................................................347
9.3.3 Technical data.....................................................................................................................................347
9.3.4 Installation........................................................................................................................................... 347
9.4 5AC600.UPSB-00..................................................................................................................................... 349
9.4.1 General information.............................................................................................................................349
Table of contents
Table of contents
Automation PC 810 with GM45 CPU Board user's manual V1.38 11
9.4.2 Order data...........................................................................................................................................349
9.4.3 Technical data.....................................................................................................................................349
9.4.4 Service life...........................................................................................................................................350
9.4.5 Deep discharge cycles........................................................................................................................350
9.4.6 Dimensions..........................................................................................................................................351
9.4.7 Drilling template.................................................................................................................................. 351
9.4.8 Installation instructions........................................................................................................................351
9.5 5CAUPS.00xx-00......................................................................................................................................352
9.5.1 General information.............................................................................................................................352
9.5.2 Order data...........................................................................................................................................352
9.5.3 Technical data.....................................................................................................................................352
9.6 5AC600.UPSF-00..................................................................................................................................... 353
9.6.1 General information.............................................................................................................................353
9.6.2 Order data...........................................................................................................................................353
9.7 5AC600.UPSF-01..................................................................................................................................... 353
9.7.1 General information.............................................................................................................................353
9.7.2 Order data...........................................................................................................................................353
10 Line filter.......................................................................................................................................................354
10.1 5AC804.MFLT-00....................................................................................................................................354
10.1.1 General information...........................................................................................................................354
10.1.2 Order data.........................................................................................................................................354
10.1.3 Technical data...................................................................................................................................354
10.1.4 Dimensions........................................................................................................................................355
10.1.5 Drilling template................................................................................................................................ 355
10.1.6 Connecting to the end device...........................................................................................................355
11 PCI plug-in cards......................................................................................................................................... 356
11.1 5ACPCI.ETH1-01....................................................................................................................................356
11.1.1 General information...........................................................................................................................356
11.1.2 Order data......................................................................................................................................... 356
11.1.3 Technical data................................................................................................................................... 356
11.1.4 Driver support....................................................................................................................................357
11.1.5 Dimensions........................................................................................................................................ 358
11.2 5ACPCI.ETH3-01....................................................................................................................................359
11.2.1 General information...........................................................................................................................359
11.2.2 Order data......................................................................................................................................... 359
11.2.3 Technical data................................................................................................................................... 359
11.2.4 Driver support....................................................................................................................................360
11.2.5 Dimensions........................................................................................................................................ 361
12 Cables.......................................................................................................................................................... 362
12.1 DVI cables.............................................................................................................................................. 362
12.1.1 5CADVI.0xxx-00................................................................................................................................ 362
12.2 SDL cables............................................................................................................................................. 365
12.2.1 5CASDL.0xxx-00............................................................................................................................... 365
12.3 SDL cables with 45° male connector.....................................................................................................368
12.3.1 5CASDL.0xxx-01............................................................................................................................... 368
12.4 SDL flex cables...................................................................................................................................... 371
12.4.1 5CASDL.0xxx-03............................................................................................................................... 371
12.5 SDL flex cables with extender............................................................................................................... 374
12.5.1 5CASDL.0xx0-13...............................................................................................................................374
12.6 USB cables.............................................................................................................................................378
12.6.1 5CAUSB.00xx-00.............................................................................................................................. 378
12.7 RS232 cables......................................................................................................................................... 379
12.7.1 9A0014.xx........................................................................................................................................ 379
12.8 Internal supply cable.............................................................................................................................. 381
12.8.1 5CAMSC.0001-00............................................................................................................................. 381
13 HDD replacement disk tray..........................................................................................................................382
13.1 5AC801.FRAM-00...................................................................................................................................382
Table of contents
12 Automation PC 810 with GM45 CPU Board user's manual V1.38
13.1.1 General information...........................................................................................................................382
13.1.2 Order data.........................................................................................................................................382
13.1.3 Technical data...................................................................................................................................382
13.1.4 Dimensions........................................................................................................................................383
Chapter 7 Maintenance and service.......................................................................384
1 Replacing the battery.....................................................................................................................................384
1.1 Evaluating the battery status....................................................................................................................384
1.2 Procedure................................................................................................................................................. 384
2 Replacing a CompactFlash card................................................................................................................... 386
3 Installing and replacing slide-in compact drives............................................................................................387
3.1 Procedure................................................................................................................................................. 387
4 Installing and replacing slide-in drives...........................................................................................................388
4.1 Procedure................................................................................................................................................. 388
5 Installing a slide-in compact adapter.............................................................................................................389
5.1 Procedure................................................................................................................................................. 389
6 Installing and replacing fan kits..................................................................................................................... 391
6.1 Procedure................................................................................................................................................. 391
7 Installing the UPS module............................................................................................................................. 393
7.1 Installation without installed add-on interface module............................................................................. 393
7.1.1 1-slot APC810..................................................................................................................................... 393
7.1.2 2- and 3-slot APC810......................................................................................................................... 395
7.1.3 5-slot APC810..................................................................................................................................... 397
7.2 Installation with installed add-on interface module.................................................................................. 399
7.2.1 1-slot APC810..................................................................................................................................... 399
7.2.2 2- and 3-slot APC810......................................................................................................................... 401
7.2.3 5-slot APC810..................................................................................................................................... 403
8 Installing the UPS fuse kit on the battery unit...............................................................................................405
8.1 Procedure................................................................................................................................................. 405
9 Installing the side cover.................................................................................................................................407
9.1 1-slot APC810.......................................................................................................................................... 407
9.2 2- and 3-slot APC810...............................................................................................................................407
9.3 5-slot APC810.......................................................................................................................................... 408
10 AP Link installation...................................................................................................................................... 409
10.1 Procedure............................................................................................................................................... 409
11 Replacing a PCI SATA RAID hard disk in a RAID 1 set.............................................................................410
11.1 Procedure................................................................................................................................................410
12 Installing the HDD replacement disk tray.................................................................................................... 412
12.1 Procedure............................................................................................................................................... 412
13 Installing the ready relay /2 in the add-on UPS slot....................................................................................413
13.1 Procedure............................................................................................................................................... 413
Appendix A .............................................................................................................. 415
1 Maintenance Controller Extended (MTCX)....................................................................................................415
1.1 Temperature monitoring - Fan control..................................................................................................... 415
2 Connecting an external device to the mainboard..........................................................................................417
General information • Manual history
Chapter 1
General information
Automation PC 810 with GM45 CPU Board user's manual V1.38 13
Chapter 1 • General information
1 Manual history
Version Date Change
1.00 18-Jan-10 •First version
1.05 24-Mar-10 •Renamed documentation "Automation PC 810 with BM45 CPU board" to "Automation PC 810 with GM45
CPU board".
•Corrected Table 17 "Monitor/Panel interface - RGB, DVI, SDL" on page 51.
•Corrected Figure 2 "Configuration - Optional components" on page 26.
•Renamed section "Automation PC 810 with Windows XP Embedded" to "Automation PC 810 with Win-
dows Embedded Standard 2009". See page 281.
1.10 26-Jul-10 •5 "Standards and certifications" on page 303 revised.
•Changed name of CPU board from BM45 to GM45.
•Updated system unit 5PC810.SX03-00, bus unit 5PC810.BX03-00, fan kit 5PC810.FA03-00 and replace-
ment fan 5AC801.FA03-00.
•Updated 5PC800.BM45-01 CPU board.
•Updated 5MMDDR.4096-02 main memory.
•Added B&R ID codes for system units.
•Updated technical data "Remanent variables for AR (Automation Runtime) in power fail mode" for APC810
system units.
•Updated section 9 "B&R Automation Device Interface (ADI) - Control Center" on page 287.
•Added B&R 16 GB CompactFlash card 5CFCRD.016G-04.
•Updated section 12 "Cables" on page 362 in chapter 6 "Accessories".
•Updated B&R USB flash drive in 6 "Accessories" on page 307.
•Updated section 5 "Windows 7" on page 278 in chapter "Software".
1.11 04-Nov-10 •Updated 5AC801.RDYR-01 ready relay in chapter 6 "Accessories".
•Updated section 13 "Installing the ready relay /2 in the add-on UPS slot" on page 413 in chapter 7
"Maintenance and service".
•"5AC801.HDDI-03" on page 105updated.
•"5ACPCI.RAIC-05" on page 138 updated.
•"5MMHDD.0250-00" on page 144 updated.
•Revised Figure 2 "Configuration - Optional components" on page 26.
•Updated 5AC801.HDDI-03, 5ACPCI.RAIC-05 and 5MMHDD.0250-00 in section 2.1.1.1 "Maximum am-
bient temperature with fan kit" on page 28 and 2.2 "Humidity specifications" on page 31.
1.12 18-Feb-11 •Updated BIOS to version 1.13.
•Updated section 5 "CompactFlash cards" on page 312.
•Updated section 7 "Windows Embedded Standard 7" on page 283.
1.13 24-May-11 •Updated sections "Automation Runtime" on page 285, "B&R Automation Runtime dongle" on page 378
and "B&R Automation Device Interface (ADI) .NET SDK" on page 299.
•Revised sections "B&R Key Editor" on page 301, "B&R Automation Device Interface (ADI) Development
Kit" on page 297, "B&R Automation Device Interface (ADI) - Control Center" on page 287 and "HMI
Drivers & Utilities DVD" on page 343.
•Updated 5PC810.BX05-02 bus unit.
•Revised "Configuration - Optional components" on page 26.
•Updated 5SWWI7.0900-MUL and 5SWWI7.1000-MUL in section "Windows Embedded Standard 7" on
page 283.
1.14 06-Jul-11 •Updated USB5 in heading ("USB interfaces (USB1, 2, 3, 4, 5)" on page 55).
•Revised section "Add-on UPS slot" on page 57.
•Updated 5CFCRD.016G-04 in Table 36 "CompactFlash slot (CF1)" on page 64.
•Updated 5AC801.HDDI-03 in Table 40 "Slide-in compact slot" on page 66 and corrected description
for 5AC801.HDDI-02.
•Updated table entry "Charge duration when battery low" in Table 275 "5AC600.UPSB-00,
5AC600.UPSB-00 - Technical data" on page 349.
•Revised sections "B&R Automation Device Interface (ADI) - Control Center" on page 287, "B&R Au-
tomation Device Interface (ADI) Development Kit" on page 297 and "B&R Automation Device Interface
(ADI) .NET SDK" on page 299.
•Updated information regarding "Special considerations for the 5PCI slot variant" in "Windows XP Profes-
sional" on page 275 and "Windows 7" on page 278.
•Corrected information on "Windows XP mode" in section "Features with WES7 (Windows Embedded
Standard 7)" on page 283.
•Revised reference to external UPS 24 VDC in section "Uninterruptible power supply" on page 346.
Table 1: Manual history
General information • Manual history
14 Automation PC 810 with GM45 CPU Board user's manual V1.38
Version Date Change
1.20 23-Apr-12 •Revised section "CompactFlash cards" on page 312.
•Moved section "B&R Automation Device Interface (ADI) Development Kit" to chapter "Software".
•Section "Temperature sensor locations" moved to "Technical data" chapter.
•Added new CompactFlash cards 5CFCRD.xxxx-06 in 6 "Accessories". Discontinued CompactFlash cards
5CFCRD.xxxx-04.
•Removed section "B&R Automation Runtime dongle" and updated the order data in section "Automation
Runtime" on page 285.
•Updated BIOS version (1.13 -> 1.15).
•Updated information about the Automation Device Interface and B&R Key Editor.
•Revised entire manual according to current formatting standards.
1.21 25-Jun-12 •Updated section "Card slots (PCI / PCIe)" on page 58 to include information regarding using 64-bit
PCI cards.
•BIOS version updated (1.15 -> 1.17).
•Updated section "Cable lengths and resolutions for SDL transmission" on page 52.
•Information regarding "PCI to PCI bridge" added to the "Technical data" on page 95 for the bus units.
•Updated information regarding "PCIe to SATA bridge" in section 2.6.22 "Slide-in slot 2" on page 65.
•Moved ready relay 5AC801.RDYR-01 to section "5AC801.RDYR-01".
1.22 04-Jul-12 •Correct CPU board model numbers in "Maximale Umgebungstemperatur mit Lüfter Kit" on page .
1.25 01-Oct-12 •Modified "Organization of safety notices" on page 19. Updated descriptions for cautions and warnings.
•Added SSD drives "5AC801.SSDI-01" on page 113 and "5AC801.SSDI-02" on page 115.
•Updated section "General instructions for performing temperature testing" on page 183.
•Updated Windows 7 Service Pack 1 (see "Windows 7" on page 278).
•Updated Windows Embedded Standard 7 Service Pack 1 (see "Windows Embedded Standard 7" on
page 283).
•Updated "B&R Automation Device Interface (ADI) - Control Center" on page 287.
•Updated "B&R Automation Device Interface (ADI) Development Kit" on page 297 to version 3.40.
•Updated "B&R Automation Device Interface (ADI) .NET SDK" on page 299 to version 1.80.
•Updated "B&R Key Editor" on page 301 to version 3.30.
•Updated technical data for CPU boards, see "GM45 CPU boards" on page 97.
1.26 21-Nov-12 •Updated B&R CompactFlash card 5CFCRD.032G-06, see "5CFCRD.xxxx-06" on page 314.
•Revised technical data for UPS cables, see "5CAUPS.00xx-00" on page 352.
1.27 15-Mar-13 •Updated the following drives: "5AC801.HDDI-04" on page 107, "5ACPCI.RAIC-06" on page 141,
"5MMHDD.0500-00" on page 146.
•Revised general information for drives "5ACPCI.RAIC-05" on page 138 and "5MMHDD.0250-00" on
page 144.
•Revised order data for system units "5PC810.SX01-00" on page 67, "5PC810.SX02-00" on page
74, "5PC810.SX03-00" on page 81 and "5PC810.SX05-00" on page 88.
1.28 15-May-13 •5 "Standards and certifications" on page 303 revised.
•Revised information regarding certifications in technical data of individual components.
•Updated line filter "5AC804.MFLT-00" on page 354.
•Updated add-on fuse kit "5AC600.UPSF-00" on page 353 and replacement fuses "5AC600.UPSF-01"
on page 353 for the UPS battery unit.
•Updated slide-in compact drive "5AC801.SSDI-03" on page 117.
•Updated replacement SSDs "5MMSSD.0060-00" on page 148, "5MMSSD.0060-01" on page 150 and
"5MMSSD.0180-00" on page 156.
1.30 20-Aug-13 •Updated B&R USB flash drive 5MMUSB.4096-01, see "USB flash drives" on page 339.
•Updated slide-in compact drive "5AC801.SSDI-04" on page 120.
•Updated replacement SSD "5MMSSD.0128-01" on page 153.
•Updated tightening torque of locating screws in section "Cables" on page 362.
•Updated sections "B&R Automation Device Interface (ADI) Development Kit" on page 297 and "B&R
Automation Device Interface (ADI) .NET SDK" on page 299.
•Revised description of ready relay "5AC801.RDYR-00" on page 169 and "5AC801.RDYR-01" on page
170.
1.35 22-Jan-14 •Revised description "Installing the UPS module" on page 393.
•Updated slide-in compact drive "5AC801.SSDI-05" on page 123.
•Updated replacement SSD "5MMSSD.0256-00" on page 158.
•Updated technical data and temperature / relative humidity diagrams for the "5AC801.SSDI-04" on page
120 and "5MMSSD.0128-01" on page 153 SSDs.
•Added information about the discontinuation of support for "Windows XP Professional" on page 275.
•Updated "B&R Automation Device Interface (ADI) - Control Center" on page 287.
•Updated "B&R Automation Device Interface (ADI) Development Kit" on page 297.
•Updated "B&R Automation Device Interface (ADI) .NET SDK" on page 299.
•Updated "B&R Key Editor" on page 301 to version 3.40.
•Updated the cable lengths, resolutions and AP Link plug-in card sections, see "Monitor/Panel interface -
SDL (Smart Display Link / DVI)" on page 51. "5AC801.SDL0-00" on page 166
1.36 06-Feb-14 •Updated GOST-R certification information in the technical data.
•Updated section "GOST-R" on page 306.
Table 1: Manual history
General information • Manual history
Chapter 1
General information
Automation PC 810 with GM45 CPU Board user's manual V1.38 15
Version Date Change
1.37 2014-10-22 •Corrected the technical data for ambient temperature and humidity for the following drives:
"5AC801.SSDI-03" on page 117, "5AC801.SSDI-04" on page 120, "5AC801.SSDI-05" on page 123,
"5MMSSD.0060-01" on page 150, "5MMSSD.0128-01" on page 153, "5MMSSD.0256-00" on page
158.
•Updated section "Connection examples" on page 187.
•Revised section "Known problems/issues" on page 216.
•Changed pinout of power connector, see "+24 VDC power supply" on page 49.
•Added new revisions of 5CFCRD.xxxx-06 CompactFlash cards, see "5CFCRD.xxxx-06" on page 314.
•Updated "B&R Automation Device Interface (ADI) Development Kit" on page 297.
•Updated "B&R Automation Device Interface (ADI) .NET SDK" on page 299.
•Updated "B&R Key Editor" on page 301 to version 3.40.
1.38 2015-03-17 •Updated section "Maximum ambient temperature" on page 28.
•Updated "Humidity specifications" on page 31.
•Revised pinout of monitor/panel interface, see "Monitor/Panel interface - SDL (Smart Display Link / DVI)"
on page 51.
•Revised pinout of 5AC801.RDYR.00 ready relay, see "5AC801.RDYR-00" on page 169.
•Revised pinout of 5AC801.RDYR.01 ready relay, see "5AC801.RDYR-01" on page 170.
•Updated section "Automation Runtime" on page 285.
Table 1: Manual history
General information • Safety guidelines
16 Automation PC 810 with GM45 CPU Board user's manual V1.38
2 Safety guidelines
2.1 Intended use
Programmable logic controllers (PLCs), operating/monitoring devices (industrial PCs, Power Panels, Mobile Pan-
els, etc.) and B&R uninterruptible power supplies have been designed, developed and manufactured for conven-
tional use in industrial environments. They were not designed, developed and manufactured for any use involving
serious risks or hazards that could lead to death, injury, serious physical damage or loss of any kind without the
implementation of exceptionally stringent safety precautions. In particular, such risks and hazards include the use
of these devices to monitor nuclear reactions in nuclear power plants, their use in flight control or flight safety sys-
tems as well as in the control of mass transportation systems, medical life support systems or weapons systems.
2.2 Protection against electrostatic discharge
Electrical components that can be damaged by electrostatic discharge (ESD) must be handled accordingly.
2.2.1 Packaging
•Electrical components with a housing
...do not require special ESD packaging but must be handled properly (see "Electrical components with
a housing").
•Electrical components without a housing
…are protected by ESD-suitable packaging.
2.2.2 Guidelines for proper ESD handling
Electrical components with a housing
•Do not touch the connector contacts on connected cables.
•Do not touch the contact tips on circuit boards.
Electrical components without a housing
The following applies in addition to the points listed under "Electrical components with a housing":
•Any persons handling electrical components or devices with installed electrical components must be
grounded.
•Components are only permitted to be touched on their narrow sides or front plate.
•Components should always be stored in a suitable medium (ESD packaging, conductive foam, etc.). Metal-
lic surfaces are not suitable storage surfaces!
•Components should not be subjected to electrostatic discharge (e.g. through the use of charged plastics).
•Ensure a minimum distance of 10 cm from monitors and TV sets.
•Measuring instruments and equipment must be grounded.
•Probes on potential-free measuring instruments must be discharged on sufficiently grounded surfaces be-
fore taking measurements.
Individual components
•ESD protective measures for individual components are thoroughly integrated at B&R (conductive floors,
footwear, arm bands, etc.).
•These increased ESD protective measures for individual components are not necessary for customers
handling B&R products.
2.3 Policies and procedures
Electronic devices are never completely failsafe. If the programmable control system, operating/monitoring device
or uninterruptible power supply fails, the user is responsible for ensuring that other connected devices, e.g. motors,
are brought to a secure state.
General information • Safety guidelines
Chapter 1
General information
Automation PC 810 with GM45 CPU Board user's manual V1.38 17
When using programmable logic controllers or operating/monitoring devices as control systems together with a soft
PLC (e.g. B&R Automation Runtime or comparable product) or slot PLC (e.g. B&R LS251 or comparable product),
safety precautions relevant to industrial control systems (e.g. the provision of safety devices such as emergency
stop circuits, etc.) must be observed in accordance with applicable national and international regulations. The same
applies for all other devices connected to the system, such as drives.
All tasks such as the installation, commissioning and servicing of devices are only permitted to be carried out by
qualified personnel. Qualified personnel are those familiar with the transport, mounting, installation, commissioning
and operation of devices who also have the appropriate qualifications (e.g. IEC 60364). National accident preven-
tion regulations must be observed.
The safety notices, connection descriptions (type plate and documentation) and limit values listed in the technical
data are to be read carefully before installation and commissioning and must be observed.
2.4 Transport and storage
During transport and storage, devices must be protected against undue stress (mechanical loads, temperature,
moisture, corrosive atmospheres, etc.).
2.5 Installation
•These devices are not ready for use upon delivery and must be installed and wired according to the spec-
ifications in this documentation in order for the EMC limit values to apply.
•Installation must be performed according to this documentation using suitable equipment and tools.
•Devices are only permitted to be installed by qualified personnel without voltage applied. Before installation,
voltage to the control cabinet must be switched off and prevented from being switched on again.
•General safety guidelines and national accident prevention regulations must be observed.
•Electrical installation must be carried out in accordance with applicable guidelines (e.g. line cross sections,
fuses, protective ground connections).
2.6 Operation
2.6.1 Protection against touching electrical parts
To operate programmable logic controllers, operating and monitoring devices, and uninterruptible power supplies,
certain components must carry dangerous voltage levels. Touching one of these parts can result in a life-threatening
electric shock. This could lead to death, severe injury or damage to equipment.
Before turning on the programmable logic controller, operating/monitoring devices or uninterruptible power supply,
the housing must be properly grounded (PE rail). Ground connections must be established even when testing or
operating operating/monitoring devices or the uninterruptible power supply for a short time!
Before turning the device on, all parts that carry voltage must be securely covered. During operation, all covers
must remain closed.
2.6.2 Environmental conditions - Dust, moisture, corrosive gases
The use of operating/monitoring devices (e.g. industrial PCs, Power Panels, Mobile Panels, etc.) and uninterruptible
power supplies in very dusty environments should be avoided. Dust collection on the devices can affect functionality
and may prevent sufficient cooling, especially in systems with active cooling systems (fans).
The presence of corrosive gases can also lead to malfunctions. When combined with high temperature and hu-
midity, corrosive gases – e.g. with sulfur, nitrogen and chlorine components – can induce chemical reactions that
can damage electronic components very quickly. Signs of the presence of corrosive gases are blackened copper
surfaces and cable ends on existing equipment.
For operation in dusty or moist conditions, correctly installed (e.g. cutout installations) operating/monitoring devices
like the Automation Panel or Power Panel are protected on the front. The back of all devices must be protected
from dust and moisture and cleaned at suitable intervals.
2.6.3 Viruses and dangerous programs
This system is subject to potential risk each time data is exchanged or software is installed from a data medium
(e.g. diskette, CD-ROM, USB flash drive, etc.), a network connection or the Internet. The user is responsible for
assessing these dangers, implementing preventive measures such as virus protection programs, firewalls, etc. and
making sure that software is only obtained from trusted sources.
General information • Safety guidelines
18 Automation PC 810 with GM45 CPU Board user's manual V1.38
2.7 Environmentally friendly disposal
All B&R programmable controllers, operating/monitoring devices and uninterruptible power supplies are designed
to inflict as little harm as possible on the environment.
2.7.1 Separation of materials
It is necessary to separate different materials so the device can undergo an environmentally friendly recycling
process.
Component Disposal
Programmable logic controllers
Operating/Monitoring devices
Uninterruptible power supply
Batteries and rechargeable batteries
Cables
Electronics recycling
Cardboard box / Paper packaging Cardboard box / Paper recycling
Plastic packaging Plastic recycling
Table 2: Environmentally friendly separation of materials
Disposal must comply with applicable legal regulations.
General information • Guidelines
Chapter 1
General information
Automation PC 810 with GM45 CPU Board user's manual V1.38 19
3 Organization of safety notices
Safety notices in this manual are organized as follows:
Safety notice Description
Danger! Disregarding these safety guidelines and notices can be life-threatening.
Warning! Disregarding these safety guidelines and notices can result in severe injury or substantial damage to equipment.
Caution! Disregarding these safety guidelines and notices can result in injury or damage to equipment.
Information: This information is important for preventing errors.
Table 3: Description of the safety notices used in this documentation
4 Guidelines
E
European dimension standards apply to all dimension diagrams in this document.
All dimensions are specified in mm.
Range of nominal sizes General tolerance according to
DIN ISO 2768 (medium)
Up to 6 mm ±0.1 mm
For 6 to 30 mm ±0.2 mm
For 30 to 120 mm ±0.3 mm
For 120 to 400 mm ±0.5 mm
For 400 to 1000 mm ±0.8 mm
Table 4: Range of nominal sizes
General information • Overview
20 Automation PC 810 with GM45 CPU Board user's manual V1.38
5 Overview
Product ID Short description on page
Accessories
5AC801.FA01-00 APC810 replacement fan filter for 5PC810.SX01-00; 5 pcs. 310
5AC801.FA02-00 APC810 replacement fan filter for 5PC810.SX02-00; 5 pcs. 310
5AC801.FA03-00 APC810 replacement fan filter for 5PC810.SX03-00; 5 pcs. 310
5AC801.FA05-00 APC810 replacement fan filter for 5PC810.SX05-00; 5 pcs. 310
5AC801.FRAM-00 APC810 SATA hard disk replacement tray 382
5AC801.RDYR-01 Ready relay for APC810 for installation on an add-on UPS slot 170
5AC804.MFLT-00 Line filter 354
5ACPCI.ETH1-01 PCI Ethernet card 1x 10/100 356
5ACPCI.ETH3-01 PCI Ethernet card 3x 10/100 359
5CAMSC.0001-00 Internal supply cable 381
Automation Panel Link interfaces
5AC801.RDYR-00 APC810 ready relay 169
5AC801.SDL0-00 Smart Display Link/DVI-D transmitter 166
Automation Runtime
0TG1000.01 Technology Guard 285
1TG4600.10-5 Automation Runtime Windows, TG license 285
1TG4601.06-5 Automation Runtime Embedded, TG license 285
Batteries
0AC201.91 Lithium batteries 4 pcs., 3 V / 950 mAh button cell We hereby state that the lithium cells contained in this shipment
qualify as "partly regulated". Handle with care. If the package is damaged, inspect the cells, repack intact cells
and protect the cells against short circuit. For emergency information, call RENATA SA at +41 61 319 28 27.
307
4A0006.00-000 Lithium battery, 3 V / 950 mAh, button cell 307
Bus units
5PC810.BX01-00 APC810 bus, 1 PCI 95
5PC810.BX01-01 APC810 bus, 1 PCI Express (x4) 95
5PC810.BX02-00 APC810 bus, 2 PCI 95
5PC810.BX02-01 APC810 bus, 1 PCI, 1 PCI Express (x4) 95
5PC810.BX03-00 APC810 bus, 2 PCI, 1 PCI Express (x4) 95
5PC810.BX05-00 APC810 bus, 4 PCI, 1 PCI Express (x1) 95
5PC810.BX05-01 APC810 bus, 2 PCI, 3 PCI Express (x1) 95
5PC810.BX05-02 APC810 bus, 5 PCI 95
CPU boards
5PC800.BM45-00 Intel Core2 Duo T9400 CPU board, 2.53 GHz, dual core, 1066 MHz FSB, 6 MB L2 cache; GM45 chipset; 2
slots for SO-DIMM DDR3 modules
97
5PC800.BM45-01 Intel Core2 Duo P8400 CPU board, 2.26 GHz, dual core, 1066 MHz FSB, 3 MB L2 cache; GM45 chipset; 2
slots for SO-DIMM DDR3 modules
97
CompactFlash
5CFCRD.016G-06 CompactFlash 16 GB B&R (SLC) ≤ Rev. D0 314
5CFCRD.032G-06 CompactFlash 32 GB B&R (SLC) ≤ Rev. C0 314
5CFCRD.0512-06 CompactFlash 512 MB B&R (SLC) ≤ Rev. E0 314
5CFCRD.1024-06 CompactFlash 1 GB B&R (SLC) ≤ Rev. E0 314
5CFCRD.2048-06 CompactFlash 2 GB B&R (SLC) ≤ Rev. E0 314
5CFCRD.4096-06 CompactFlash 4 GB B&R (SLC) ≤ Rev. E0 314
5CFCRD.8192-06 CompactFlash 8 GB B&R (SLC) ≤ Rev. E0 314
CompactFlash-cards
5CFCRD.0064-03 CompactFlash 64 MB Western Digital (SLC) 324
5CFCRD.0128-03 CompactFlash 128 MB Western Digital (SLC) 324
5CFCRD.016G-04 CompactFlash 16 GB B&R (SLC) 320
5CFCRD.0256-03 CompactFlash 256 MB Western Digital (SLC) 324
5CFCRD.0512-03 CompactFlash 512 MB Western Digital (SLC) 324
5CFCRD.0512-04 CompactFlash 512 MB B&R (SLC) 320
5CFCRD.1024-03 CompactFlash 1 GB Western Digital (SLC) 324
5CFCRD.1024-04 CompactFlash 1 GB B&R (SLC) 320
5CFCRD.2048-03 CompactFlash 2 GB Western Digital (SLC) 324
5CFCRD.2048-04 CompactFlash 2 GB B&R (SLC) 320
5CFCRD.4096-03 CompactFlash 4 GB Western Digital (SLC) 324
5CFCRD.4096-04 CompactFlash 4 GB B&R (SLC) 320
5CFCRD.8192-03 CompactFlash 8 GB Western Digital (SLC) 324
5CFCRD.8192-04 CompactFlash 8 GB B&R (SLC) 320
DVI cables
5CADVI.0018-00 DVI-D cable - 1.8 m 362
5CADVI.0050-00 DVI-D cable - 5 m 362
5CADVI.0100-00 DVI-D cable - 10 m 362
Drives
5AC801.ADAS-00 SATA hard disk adapter for operating a slide-in compact hard disk in a slide-in slot 125
5AC801.DVDS-00 DVD-ROM SATA slide-in drive 128
5AC801.DVRS-00 DVD-R/RW DVD+R/RW SATA slide-in drive 130
5AC801.HDDI-00 40 GB SATA slide-in compact hard disk; 24/7 operation with extended temperature range. Note: please see the
manual for information about using this hard disk
101
5AC801.HDDI-02 160 GB SATA hard disk, slide-in compact, 24/7 operation with extended temperature range. Note: please see
the manual for information about using this hard disk
103
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