B&R Automation PC 510 User manual

1
Automation PC 510
User's Manual
Version: 1.10 (August 2013)
Model no.: MAAPC510-ENG
All information contained in this manual is current as of its creation/publication. B&R reserves the right to change
the contents of this manual without notice. The information contained herein is believed to be accurate as of
the date of publication; however, Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. makes no warranty, ex-
pressed or implied, with regard to the products or documentation contained within this manual. In addition,
Bernecker + Rainer Industrie-Elektronik Ges.m.b.H. shall not be liable for any incidental or consequential damages
in connection with or arising from the furnishing, performance or use of the product(s) in this documentation. Soft-
ware names, hardware names and trademarks are registered by their respective companies.

2
Chapter 1: General information
Chapter 2: Technical data
Chapter 3: Installation
Chapter 4: Software
Chapter 5: Standards and certifications
Chapter 6: Accessories
Chapter 7: Maintenance and service
Appendix A

Table of contents
Table of contents
Automation PC 510 User's Manual V1.10 3
Chapter 1 General information................................................................................... 9
1 Manual history....................................................................................................................................................9
2 Safety guidelines..............................................................................................................................................10
2.1 Intended use...............................................................................................................................................10
2.2 Protection against electrostatic discharge..................................................................................................10
2.2.1 Packaging..............................................................................................................................................10
2.2.2 Guidelines for proper ESD handling.....................................................................................................10
2.3 Policies and procedures............................................................................................................................. 10
2.4 Transport and storage................................................................................................................................11
2.5 Installation...................................................................................................................................................11
2.6 Operation.................................................................................................................................................... 11
2.6.1 Protection against touching electrical parts..........................................................................................11
2.6.2 Environmental conditions - Dust, humidity, aggressive gases............................................................. 11
2.6.3 Viruses and dangerous programs........................................................................................................ 11
2.7 Environmentally friendly disposal............................................................................................................... 12
2.7.1 Separation of materials.........................................................................................................................12
3 Organization of safety notices......................................................................................................................... 13
4 Guidelines.........................................................................................................................................................13
5 Overview...........................................................................................................................................................14
Chapter 2 Technical data.......................................................................................... 16
1 Introduction.......................................................................................................................................................16
1.1 Features......................................................................................................................................................16
1.2 System components / configuration........................................................................................................... 17
1.2.1 Configuration - Base system................................................................................................................ 17
1.2.2 Configuration - Software and accessories............................................................................................18
2 Complete system............................................................................................................................................. 19
2.1 Temperature specifications.........................................................................................................................19
2.1.1 Temperature monitoring........................................................................................................................19
2.1.2 Temperature sensor locations.............................................................................................................. 19
2.2 Humidity specifications............................................................................................................................... 20
2.3 Power management................................................................................................................................... 21
2.3.1 Supply voltage block diagram...............................................................................................................21
2.4 Device interfaces and slots........................................................................................................................ 22
2.4.1 Overview of device interfaces...............................................................................................................22
2.4.2 +24 VDC supply voltage.......................................................................................................................23
2.4.3 COM1 serial interface........................................................................................................................... 24
2.4.4 Ethernet (ETH)...................................................................................................................................... 24
2.4.5 USB interfaces (USB1, 2).....................................................................................................................25
2.4.6 Battery................................................................................................................................................... 26
2.4.7 CompactFlash slot................................................................................................................................ 27
2.4.8 SD memory card slot............................................................................................................................27
2.4.9 Power button.........................................................................................................................................28
2.4.10 Reset button........................................................................................................................................28
2.4.11 LED status indicators.......................................................................................................................... 29
2.4.12 Interface board slot............................................................................................................................. 30
3 Individual components..................................................................................................................................... 31
3.1 System units............................................................................................................................................... 31
3.1.1 5PC510.SX01-00...................................................................................................................................31
3.2 US15W CPU boards.................................................................................................................................. 36
3.2.1 General information...............................................................................................................................36
3.2.2 Order data.............................................................................................................................................36
3.2.3 Technical data.......................................................................................................................................36
3.3 Main memory..............................................................................................................................................38
3.3.1 Order data.............................................................................................................................................38
3.3.2 Technical data.......................................................................................................................................38
3.4 Interface boards..........................................................................................................................................39

Table of contents
4 Automation PC 510 User's Manual V1.10
3.4.1 5PP5IF.CETH-00...................................................................................................................................39
3.4.2 5PP5IF.CHDA-00...................................................................................................................................41
3.4.3 5PP5IF.FETH-00................................................................................................................................... 43
3.4.4 5PP5IF.FPLM-00................................................................................................................................... 45
3.4.5 5PP5IF.FCAN-00...................................................................................................................................49
3.4.6 5PP5IF.FX2X-00....................................................................................................................................51
3.4.7 5PP5IF.FXCM-00...................................................................................................................................53
3.5 I/O boards...................................................................................................................................................55
3.5.1 5PP5IO.GMAC-00................................................................................................................................. 55
3.6 Drives..........................................................................................................................................................62
3.6.1 5MMHDD.0250-00.................................................................................................................................62
3.6.2 5MMHDD.0500-00.................................................................................................................................64
3.6.3 5MMSSD.0060-00................................................................................................................................. 66
3.6.4 5MMSSD.0060-01................................................................................................................................. 68
3.6.5 5MMSSD.0128-01................................................................................................................................. 70
3.6.6 5MMSSD.0180-00................................................................................................................................. 72
Chapter 3 Installation.................................................................................................74
1 Installation........................................................................................................................................................ 74
1.1 Procedure................................................................................................................................................... 74
1.2 Important installation information............................................................................................................... 74
1.3 Mounting orientations................................................................................................................................. 75
1.3.1 Mounting orientation 0°.........................................................................................................................75
1.3.2 Mounting orientation 90°.......................................................................................................................75
1.3.3 Mounting orientation 180°.....................................................................................................................76
1.4 Spacing for air circulation...........................................................................................................................77
2 Cable connections............................................................................................................................................78
3 Grounding concept...........................................................................................................................................79
4 General instructions for performing temperature testing................................................................................. 80
4.1 Procedure................................................................................................................................................... 80
4.2 Evaluating temperatures in Windows operating systems.......................................................................... 80
4.2.1 Evaluating with the B&R Control Center.............................................................................................. 80
4.2.2 Evaluating with the BurnInTest tool from Passmark............................................................................ 81
4.3 Evaluating temperatures in operating systems other than Windows......................................................... 83
4.4 Evaluating the measurement results..........................................................................................................83
5 Connection examples.......................................................................................................................................84
5.1 Selecting the display units......................................................................................................................... 84
5.2 One Automation Panel 900 system via onboard DVI................................................................................ 85
5.2.1 Link modules.........................................................................................................................................85
5.2.2 Cables................................................................................................................................................... 85
5.2.3 Possible Automation Panel devices, resolutions and segment lengths................................................86
5.2.4 BIOS settings........................................................................................................................................ 86
5.3 One Automation Panel 900 system via onboard SDL............................................................................... 87
5.3.1 Link modules.........................................................................................................................................87
5.3.2 Cables................................................................................................................................................... 87
5.3.3 BIOS settings........................................................................................................................................ 88
5.4 One Automation Panel 800 system via onboard SDL............................................................................... 89
5.4.1 Cables................................................................................................................................................... 89
5.4.2 BIOS settings........................................................................................................................................ 89
5.5 One AP900 and one AP800 via onboard SDL.......................................................................................... 90
5.5.1 Link modules.........................................................................................................................................90
5.5.2 Cables................................................................................................................................................... 90
5.5.3 BIOS settings........................................................................................................................................ 90
5.6 Four Automation Panel 900 systems via onboard SDL.............................................................................91
5.6.1 Link modules.........................................................................................................................................91
5.6.2 Cables................................................................................................................................................... 91
5.6.3 BIOS settings........................................................................................................................................ 92

Table of contents
Table of contents
Automation PC 510 User's Manual V1.10 5
6 Connecting peripheral USB devices................................................................................................................93
6.1 Locally on the APC510.............................................................................................................................. 93
6.2 Remote connection to Automation Panel 900 via DVI...............................................................................94
6.3 Remote connection to Automation Panel 800 / 900 via SDL.................................................................... 94
Chapter 4 Software.................................................................................................... 95
1 BIOS options.................................................................................................................................................... 95
1.1 General information.................................................................................................................................... 95
1.2 BIOS Setup and boot procedure................................................................................................................95
1.2.1 BIOS Setup keys.................................................................................................................................. 97
1.3 Main............................................................................................................................................................ 98
1.4 OEM features............................................................................................................................................. 99
1.4.1 CPU board features............................................................................................................................ 100
1.4.2 System unit features........................................................................................................................... 105
1.4.3 I/O board features...............................................................................................................................109
1.4.4 IF board features................................................................................................................................ 114
1.4.5 Memory module features.................................................................................................................... 116
1.5 Advanced.................................................................................................................................................. 117
1.5.1 RAM configuration...............................................................................................................................118
1.5.2 Boot configuration............................................................................................................................... 119
1.5.3 Peripheral configuration...................................................................................................................... 120
1.5.4 IDE configuration.................................................................................................................................121
1.5.5 Video configuration............................................................................................................................. 124
1.5.6 USB configuration............................................................................................................................... 125
1.5.7 SDIO configuration..............................................................................................................................126
1.5.8 ACPI table/features control.................................................................................................................127
1.5.9 PCI Express root port 1......................................................................................................................127
1.5.10 PCI Express root port 2....................................................................................................................130
1.5.11 Console redirection........................................................................................................................... 131
1.6 Security..................................................................................................................................................... 134
1.6.1 Set supervisor password.................................................................................................................... 135
1.6.2 Set user password.............................................................................................................................. 136
1.7 Power........................................................................................................................................................137
1.7.1 Advanced CPU control....................................................................................................................... 138
1.7.2 Platform power management..............................................................................................................141
1.8 Boot...........................................................................................................................................................142
1.8.1 Legacy.................................................................................................................................................143
1.9 Exit............................................................................................................................................................ 147
1.10 BIOS default settings..............................................................................................................................148
1.10.1 Main...................................................................................................................................................148
1.10.2 OEM features.................................................................................................................................... 148
1.10.3 Advanced...........................................................................................................................................150
1.10.4 Power................................................................................................................................................ 152
1.10.5 Boot................................................................................................................................................... 153
1.11 Allocation of resources........................................................................................................................... 154
1.11.1 RAM address assignment................................................................................................................. 154
1.11.2 I/O address assignment.................................................................................................................... 154
1.11.3 Interrupt assignments in PIC mode.................................................................................................. 154
1.11.4 Interrupt assignments in APIC mode................................................................................................155
2 Upgrade information.......................................................................................................................................156
2.1 BIOS upgrade...........................................................................................................................................156
2.1.1 Important information.......................................................................................................................... 156
2.1.2 Using the Control Center.................................................................................................................... 157
2.2 Firmware upgrade.................................................................................................................................... 158
2.2.1 Procedure............................................................................................................................................158
2.3 Upgrade problems.................................................................................................................................... 158
3 Windows XP Professional..............................................................................................................................159

Table of contents
6 Automation PC 510 User's Manual V1.10
3.1 Order data................................................................................................................................................ 159
3.2 Overview................................................................................................................................................... 159
3.3 Installation.................................................................................................................................................159
3.4 Drivers.......................................................................................................................................................159
4 Windows 7......................................................................................................................................................160
4.1 General information.................................................................................................................................. 160
4.2 Order data................................................................................................................................................ 160
4.3 Overview................................................................................................................................................... 160
4.4 Installation.................................................................................................................................................161
4.5 Drivers.......................................................................................................................................................161
4.6 Special considerations, limitations........................................................................................................... 161
5 Windows Embedded Standard 2009............................................................................................................. 162
5.1 General information.................................................................................................................................. 162
5.2 Order data................................................................................................................................................ 162
5.3 Overview................................................................................................................................................... 162
5.4 Features with WES2009 (Windows Embedded Standard 2009)............................................................. 162
5.5 Touch screen driver..................................................................................................................................163
5.6 Installation.................................................................................................................................................163
5.7 Drivers.......................................................................................................................................................163
5.7.1 Touch screen driver............................................................................................................................ 163
6 Windows Embedded Standard 7................................................................................................................... 164
6.1 General information.................................................................................................................................. 164
6.2 Order data................................................................................................................................................ 164
6.3 Overview................................................................................................................................................... 164
6.4 Features with WES7 (Windows Embedded Standard 7)......................................................................... 164
6.5 Installation.................................................................................................................................................165
6.6 Drivers.......................................................................................................................................................165
6.6.1 Touch screen driver............................................................................................................................ 165
7 Windows CE...................................................................................................................................................166
7.1 General information.................................................................................................................................. 166
7.2 Order data................................................................................................................................................ 166
7.3 Overview................................................................................................................................................... 166
7.4 Windows CE 6.0 features........................................................................................................................ 166
7.5 Requirements............................................................................................................................................167
7.6 Installation.................................................................................................................................................167
7.7 B&R Embedded OS Installer................................................................................................................... 167
8 Automation Runtime.......................................................................................................................................168
8.1 General information.................................................................................................................................. 168
8.2 Order data................................................................................................................................................ 168
8.3 Automation Runtime Windows (ARwin)................................................................................................... 168
8.4 Automation Runtime Embedded (ARemb)...............................................................................................168
9 B&R Automation Device Interface (ADI) - Control Center.............................................................................169
9.1 Functions.................................................................................................................................................. 169
9.2 Installation.................................................................................................................................................170
10 B&R Automation Device Interface (ADI) Development Kit.......................................................................... 171
11 B&R Automation Device Interface (ADI) .NET SDK.................................................................................... 173
12 B&R Key Editor............................................................................................................................................175
Chapter 5 Standards and certifications................................................................. 177
1 Standards and guidelines.............................................................................................................................. 177
1.1 CE mark....................................................................................................................................................177
1.2 EMC directive........................................................................................................................................... 177
1.3 Low voltage directive................................................................................................................................177
2 Certifications...................................................................................................................................................178
2.1 UL certification..........................................................................................................................................178

Table of contents
Table of contents
Automation PC 510 User's Manual V1.10 7
Chapter 6 Accessories............................................................................................ 179
1 Replacement CMOS batteries....................................................................................................................... 179
1.1 0AC201.91 / 4A0006.00-000....................................................................................................................179
1.1.1 General information.............................................................................................................................179
1.1.2 Order data...........................................................................................................................................179
1.1.3 Technical data.....................................................................................................................................179
2 Power connectors.......................................................................................................................................... 181
2.1 0TB103.9x.................................................................................................................................................181
2.1.1 General information.............................................................................................................................181
2.1.2 Order data...........................................................................................................................................181
2.1.3 Technical data.....................................................................................................................................181
3 Interface board connector..............................................................................................................................182
3.1 0TB1208.3100.......................................................................................................................................... 182
3.1.1 General information.............................................................................................................................182
3.1.2 Order data...........................................................................................................................................182
3.1.3 Technical data.....................................................................................................................................182
4 CompactFlash cards...................................................................................................................................... 183
4.1 General information.................................................................................................................................. 183
4.2 General information.................................................................................................................................. 183
4.2.1 Flash technology................................................................................................................................. 183
4.2.2 Wear leveling...................................................................................................................................... 183
4.2.3 ECC error correction...........................................................................................................................183
4.2.4 S.M.A.R.T. support.............................................................................................................................. 183
4.2.5 Maximum reliability..............................................................................................................................184
4.3 5CFCRD.xxxx-06...................................................................................................................................... 185
4.3.1 General information.............................................................................................................................185
4.3.2 Order data...........................................................................................................................................185
4.3.3 Technical data.....................................................................................................................................185
4.3.4 Temperature humidity diagram...........................................................................................................187
4.3.5 Dimensions..........................................................................................................................................187
4.3.6 Benchmark.......................................................................................................................................... 188
4.4 5CFCRD.xxxx-03...................................................................................................................................... 189
4.4.1 General information.............................................................................................................................189
4.4.2 Order data...........................................................................................................................................189
4.4.3 Technical data.....................................................................................................................................189
4.4.4 Temperature humidity diagram...........................................................................................................191
4.4.5 Dimensions..........................................................................................................................................191
4.5 Known problems/issues............................................................................................................................192
5 USB media drive............................................................................................................................................193
5.1 5MD900.USB2-02.....................................................................................................................................193
5.1.1 General information.............................................................................................................................193
5.1.2 Order data...........................................................................................................................................193
5.1.3 Interfaces.............................................................................................................................................193
5.1.4 Technical data.....................................................................................................................................193
5.1.5 Dimensions..........................................................................................................................................195
5.1.6 Dimensions with front cover............................................................................................................... 195
5.1.7 Cutout installation................................................................................................................................196
5.1.8 Contents of delivery............................................................................................................................ 196
5.1.9 Installation........................................................................................................................................... 196
5.2 5A5003.03.................................................................................................................................................197
5.2.1 General information.............................................................................................................................197
5.2.2 Order data...........................................................................................................................................197
5.2.3 Technical data.....................................................................................................................................197
5.2.4 Dimensions..........................................................................................................................................197
5.2.5 Contents of delivery............................................................................................................................ 197
5.2.6 Installation........................................................................................................................................... 198
6 USB flash drives............................................................................................................................................ 199

Table of contents
8 Automation PC 510 User's Manual V1.10
6.1 5MMUSB.xxxx-01..................................................................................................................................... 199
6.1.1 General information.............................................................................................................................199
6.1.2 Order data...........................................................................................................................................199
6.1.3 Technical data.....................................................................................................................................199
6.1.4 Temperature humidity diagram...........................................................................................................200
7 Cables............................................................................................................................................................ 201
7.1 DVI cables................................................................................................................................................ 201
7.1.1 5CADVI.0xxx-00.................................................................................................................................. 201
7.2 SDL cables............................................................................................................................................... 204
7.2.1 5CASDL.0xxx-00................................................................................................................................. 204
7.3 SDL cables with 45° male connector.......................................................................................................207
7.3.1 5CASDL.0xxx-01................................................................................................................................. 207
7.4 SDL flex cables........................................................................................................................................ 210
7.4.1 5CASDL.0xxx-03................................................................................................................................. 210
7.5 SDL flex cables with extender................................................................................................................. 213
7.5.1 5CASDL.0xx0-13.................................................................................................................................213
7.6 USB cables...............................................................................................................................................217
7.6.1 5CAUSB.00xx-00................................................................................................................................ 217
7.7 RS232 cables........................................................................................................................................... 218
7.7.1 9A0014.xx.......................................................................................................................................... 218
8 HMI Drivers & Utilities DVD...........................................................................................................................220
8.1 5SWHMI.0000-00..................................................................................................................................... 220
8.1.1 General information.............................................................................................................................220
8.1.2 Order data...........................................................................................................................................220
8.1.3 Contents (V2.10)................................................................................................................................. 220
Chapter 7 Maintenance and service.......................................................................223
1 Changing the battery..................................................................................................................................... 223
1.1 Battery status evaluation.......................................................................................................................... 223
1.2 Procedure................................................................................................................................................. 223
2 Replacing a CompactFlash card................................................................................................................... 225
Appendix A .............................................................................................................. 226
1 Maintenance Controller Extended (MTCX)....................................................................................................226
2 Abbreviations..................................................................................................................................................227
3 Glossary......................................................................................................................................................... 228

General information • Manual history
Chapter 1
General information
Automation PC 510 User's Manual V1.10 9
Chapter 1 • General information
1 Manual history
Version Date Change
0.10 Preliminary 26-Aug-11 •First version
1.00 08-May-12 •Updated Chapter 4 "Software".
•Updated Chapter 7 "Maintenance and service".
•Updated terminal block 0TB1208.3100 (interface board plug) in Chapter 6 "Accessories".
•Added new CompactFlash cards 5CFCRD.xxxx-06 in Chapter 6 "Accessories". Discontinued Compact-
Flash cards 5CFCRD.xxxx-04.
•Updated interface board 5PP5IF.FETH-00 on page 5PP5IF.FETH-00.
•Updated hard disk 5MMHDD.0250-00 on page 5MMHDD.0250-00.
•Updated sections "Temperature specifications" on page 19, "Humidity specifications" on page 20
and "Power management" on page 21 in Chapter 2 "Technical data".
•Updated section "Mounting orientations" on page 75 in Chapter 3 "Installation".
1.01 18-Jun-12 •Updated section "Cable lengths and resolutions for SDL transmission" on page 56.
1.05 10-Apr-13 •Updated section "General instructions for performing temperature testing" on page 80.
•Modified "Organization of safety notices" on page 13, updated descriptions for cautions and warnings.
•Updated Windows 7 Service Pack 1 (see "Windows 7" on page 160).
•Updated Windows Embedded Standard 7 Service Pack 1 (see "Windows Embedded Standard 7" on
page 164).
•Updated "B&R Automation Device Interface (ADI) - Control Center" on page 169.
•Updated "B&R Automation Device Interface (ADI) Development Kit" on page 171 to version 3.40.
•Updated "B&R Automation Device Interface (ADI) .NET SDK" on page 173 to version 1.80.
•Updated "B&R Key Editor" on page 175 to version 3.30.
•Updated technical data for CPU boards, see "US15W CPU boards" on page 36.
•Updated section "Maintenance Controller Extended (MTCX)" on page 226.
•CompactFlash card 5CFCRD.032G-06 updated, see "5CFCRD.xxxx-06" on page 185.
•Updated drives "5MMHDD.0500-00" on page 64, "5MMSSD.0060-00" on page 66 and
"5MMSSD.0180-00" on page 72.
•Added "USB media drive" on page 193.
•Revised general information and technical data for I/O board "5PP5IO.GMAC-00" on page 55.
•Added "Connection examples" on page 84.
•Added section "HMI Drivers & Utilities DVD" on page 220.
•Updated all technical data.
1.10 14-Aug-13 •Updated B&R USB flash drive 5MMUSB.4096-01, see "USB flash drives" on page 199.
•Updated the slide-in compact drives "5MMSSD.0060-01" on page 68 and "5MMSSD.0128-01" on page
70.
•Updated tightening torque of locating screws in section "Cables" on page 201.
•Updated sections "B&R Automation Device Interface (ADI) Development Kit" on page 171 and "B&R
Automation Device Interface (ADI) .NET SDK" on page 173.

General information • Safety guidelines
10 Automation PC 510 User's Manual V1.10
2 Safety guidelines
2.1 Intended use
Programmable logic controllers (PLCs), operating/monitoring devices (industrial PCs, Power Panels, Mobile Pan-
els, etc.), and B&R uninterruptible power supplies have been designed, developed, and manufactured for conven-
tional use in industrial environments. They were not designed, developed and manufactured for any use involving
serious risks or hazards that could lead to death, injury, serious physical damage or loss of any kind without the
implementation of exceptionally stringent safety precautions. In particular, such risks and hazards include the use
of these devices to monitor nuclear reactions in nuclear power plants, their use in flight control or flight safety sys-
tems as well as in the control of mass transportation systems, medical life support systems or weapons systems.
2.2 Protection against electrostatic discharge
Electrical components that can be damaged by electrostatic discharge (ESD) must be handled accordingly.
2.2.1 Packaging
•Electrical components with a housing
...Do not require special ESD packaging but must be handled properly (see "Electrical components with
a housing").
•Electrical components without a housing
…Must be protected by ESD-suitable packaging.
2.2.2 Guidelines for proper ESD handling
Electrical components with a housing
•Do not touch the connector contacts on connected cables.
•Do not touch the contact tips on circuit boards.
Electrical components without a housing
The following applies in addition to the points listed under "Electrical components with a housing":
•Any persons handling electrical components or devices with installed electrical components must be
grounded.
•Components may only be touched on their narrow sides or front plate.
•Components should always be stored in a suitable medium (ESD packaging, conductive foam, etc.). Metal-
lic surfaces are not suitable storage surfaces!
•Components should not be subjected to electrostatic discharge (e.g. through the use of charged plastics).
•Ensure a minimum distance of 10 cm from monitors and TV sets.
•Measurement devices and equipment must be grounded.
•Measurement probes on potential-free measurement devices must be discharged on sufficiently grounded
surfaces before taking measurements.
Individual components
•ESD protective measures for individual components are thoroughly integrated at B&R (conductive floors,
footwear, arm bands, etc.).
•These increased ESD protective measures for individual components are not necessary for customers
handling B&R products.
2.3 Policies and procedures
Electronic devices are never completely failsafe. If the programmable control system, operating/monitoring device
or uninterruptible power supply fails, the user is responsible for ensuring that other connected devices, e.g. motors,
are brought to a secure state.