B&R PROVIT 4000 User manual

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PROVIT 4000
USER'S MANUAL
Version: 2.0 (December 1995)
Model No.: MAPRV4000-E
ARCNETis a registered trademark of the Datapoint Corp.
ETHERNETis a registered trademark of the XEROX Corp.
IBMis a registered trademark of the International Business Machines Corp.
MS-DOSis a registered trademark of the Microsoft Corp.
Windowsis a registered trademark of the Microsoft Corp.
OS-2is a registered trademark of the International Business Machines Corp.
PROFIBUSis a registered trademark of the PROFIBUS User Organisation

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Wereservetherighttochangethecontentsofthismanualwithoutwarning.Theinformationcontainedherein
is believed to be accurate as of the date of publication, however, Bernecker and Rainer Industrie-Elektronik
Ges.m.b.H. makes no warranty, expressed or implied, with regards to the products or the documentation
containedwithinthisbook.BerneckerandRainerIndustrie-ElektronikGes.m.b.H.shallnotbeliableintheevent
of incidental or consequential damages in connection with or arising from the furnishing, performance or use
of these products.

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TABLE OF CONTENTS

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TABLE OF CONTENTS
1. General Information ...................................................................................................................................9
1.1 General Information.........................................................................................................................11
1.2 PROVIT 4000 Industrial PC ............................................................................................................12
1.3 Operating System............................................................................................................................ 14
1.4 Documentation ................................................................................................................................ 14
1.5 Model Numbers ............................................................................................................................... 15
2. Start-up ....................................................................................................................................................17
2.1 Unpacking ....................................................................................................................................... 19
2.2 Checking the Delivery .....................................................................................................................19
2.3 Before Power-on ............................................................................................................................. 20
2.3.1 Voltage Selector Switch .........................................................................................................20
2.3.2 Power Cable .......................................................................................................................... 20
2.3.3 Fan ......................................................................................................................................... 20
2.3.4 Terminal Block .......................................................................................................................20
2.4 PROVIT 4000 Configuration............................................................................................................ 21
2.4.1 Operation with One Hard Disk ............................................................................................... 21
2.4.2 Operation with Two Hard Disks .............................................................................................22
2.4.3 Pentium Setup ....................................................................................................................... 23
2.5 Hard Disk Duplication (MS-DOS)....................................................................................................24
3. Installation ................................................................................................................................................ 25
3.1 19" Rack Installation ........................................................................................................................27
3.2 Door Mount Installation....................................................................................................................28
3.3 Screw Covers ..................................................................................................................................29
3.4 Air Circulation ..................................................................................................................................29
4. Device Description ................................................................................................................................... 31
4.1 Measurements.................................................................................................................................33
4.2 Display Unit ..................................................................................................................................... 34
4.2.1 Display ................................................................................................................................... 34
4.2.2 Keyboard................................................................................................................................ 35
4.2.3 Key Labelling ......................................................................................................................... 37
4.2.4 Key Illumination......................................................................................................................37
4.2.5 Status LEDs ........................................................................................................................... 37
4.2.6 Disk Drive Cover .................................................................................................................... 38
4.2.7 Reset Button .......................................................................................................................... 38
4.2.8 Mounting Holes for 19" Rack ................................................................................................. 38
4.2.9 Replacing the Display Unit..................................................................................................... 39
4.2.10 Touch Screen Information.................................................................................................... 40

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4.3 Controller ......................................................................................................................................... 41
4.3.1 Technical Data ....................................................................................................................... 41
4.3.2 Motherboard ...........................................................................................................................42
4.3.3 ISA Bus ..................................................................................................................................42
4.3.4 Power Supply .........................................................................................................................43
4.3.5 Disk Drive...............................................................................................................................44
4.3.6 Fan .........................................................................................................................................44
4.3.7 Ground Connection ................................................................................................................45
4.3.8 VGA Controller .......................................................................................................................45
4.3.9 CAN Bus ................................................................................................................................46
4.3.10 Serial Interface .....................................................................................................................47
4.3.11 Parallel Interface LPT1 ........................................................................................................48
4.3.12 Relay Output ........................................................................................................................ 48
4.3.13 Keypad Connection.............................................................................................................. 49
4.3.14 Enhanced AT Keyboard Connection ................................................................................... 50
4.3.15 Coupling to the Keyboard Processor ................................................................................... 50
4.3.16 Connection Controller - Display ...........................................................................................50
4.3.17 Watchdog ............................................................................................................................. 50
4.3.18 Temperature Monitoring....................................................................................................... 50
4.3.19 Jumper .................................................................................................................................51
4.3.20 INTERACT Hardware Key ...................................................................................................55
4.3.21 Operation of the Controllers without the Display Unit .......................................................... 57
4.4 Hard Disk......................................................................................................................................... 59
4.5 Power Cable ....................................................................................................................................61
5. Software...................................................................................................................................................63
5.1 B&R I/O Area................................................................................................................................... 65
5.2 Key Illumination ...............................................................................................................................66
5.2.1 Function Key LEDs ................................................................................................................ 66
5.2.2 Softkey Key LEDs .................................................................................................................. 66
5.3 User LED ......................................................................................................................................... 67
5.4 Relay Output ................................................................................................................................... 67
5.5 Temperature Monitoring ..................................................................................................................67
6. Memory Assignments ..............................................................................................................................69
6.1 Memory Assignments...................................................................................................................... 71
6.1.1 RAM - Address Assignments................................................................................................. 71
6.1.2 I/O Address Assignments ......................................................................................................71
6.1.3 Interrupts ................................................................................................................................72

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7. Keypad Modules ......................................................................................................................................73
7.1 Overview ......................................................................................................................................... 75
7.2 General Information......................................................................................................................... 76
7.2.1 Measurements ....................................................................................................................... 76
7.2.2 Standard or Special Keypad Modules....................................................................................76
7.3 Standard Keypad Modules .............................................................................................................. 77
7.3.1 Connection to the PROVIT 4000 or Other Keypad Modules .................................................77
7.3.2 Relationship Between Keypad Module and Display Unit....................................................... 78
7.3.3 Keypad Module Cable - 90 cm...............................................................................................79
7.3.4 Keypad Module 16 Keys ........................................................................................................80
7.3.5 Keypad Module 12+4 Keys .................................................................................................... 81
7.3.6 Keypad Module 8 Keys ..........................................................................................................82
7.3.7 Keypad Module 4 Keys ..........................................................................................................83
7.4 Special Keypad Modules .................................................................................................................84
7.4.1 Dummy Module......................................................................................................................84
7.4.2 E-Stop Button......................................................................................................................... 85
7.4.3 Key Switch .............................................................................................................................86
7.4.4 Start/Stop ............................................................................................................................... 87
7.5 Accessories ..................................................................................................................................... 88
8. Options and Accessories .........................................................................................................................89
8.1 Memory Expansion.......................................................................................................................... 91
8.2 CENTRONICS/Online Converter ....................................................................................................94
8.3 PROFIBUS Network Card...............................................................................................................94
8.4 ARCNET Network Card ..................................................................................................................94
8.5 ETHERNET Network Card..............................................................................................................94
8.6 Accessories ..................................................................................................................................... 94
Index ............................................................................................................................................................95

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SECTION 1
GENERAL INFORMATION

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1.1 GENERAL INFORMATION
PROVIT 4000 is an Industrial PC that distinguishes itself with its high capacity to serve in an industrial
environment, functionality and flexibility.
Capacity to Serve in an Industrial Environment
- TFT/LCD Displays
- Scratch resistant, anti-reflection safety glass
- Front is dust and water resistant in compliance with the IP54 (NEMA 12) standard
- Large temperature range, software controlled temperature monitoring
- Four serial interfaces (three are electrically isolated)
- Device complies with DIN-IEC 68-2-27 shock tests and DIN-IEC 68-2-6 vibration tests
Functionality
- Four different display units
- Several standard motherboards with different processor performance
- Up to 8 MBytes working memory (expandable)
- 3.5" disk drive, 1.44 MByte
- Parallel interface LPT1
- Two RS232 interfaces
- One RS232/TTY interfaces
- One RS232/RS485 interfaces
- CAN interfaces
- Interface for external keyboard
- Connection of keypad modules possible
- One relay output
- Matrix keyboard and softkey function keys with key LEDs
- Function keys can be labelled with insertable strips
Flexibility
- Several operating systems (MS-DOS, OS-2, ...)
- Simple installation in 19" frame rack or door mount
- Two plug in hard disks
- Four slots for application specific cards
- Optional ARCNET, ETHERNET or PROFIBUS network card

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1.2 PROVIT 4000 INDUSTRIAL PC
The following table contains an overview of the components, accessories, equipment and connection
possibilities of the PROVIT 4000 Industrial PC.
PROVIT 4000
Controller
Display Units
Color Monochrome
5D4000.01 5D4000.04
TFT color LCD monochrome
Touch Screen VGA (640 * 480 pixels)
VGA (640 * 480 pixels)
5D4000.03
LCD STN color
VGA (640 * 480 pixels)
5D4000.05
TFT color
VGA (640 * 480 pixels)
Hard Disk
• Up to two hard disks can be inserted
• Plug-in hard disks
• Can be delivered with a memory capacity of ≥ 120 MBytes or ≥ 340 MBytes
Processor: 486SLC2-25/50
486SLC2-33/66
486DX4-100
Pentium-100
Power Cable
• Power cable with connector that can be screwed onto PROVIT 4000
• Can be delivered with grounded plug or open cable end
(for international connections)

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Accessories
• Replacement filter
• Cover plate for use without display unit
• Legend sheet templates
• Accessory pack (screws, washers, ...)
• IBM AT enhanced keyboard (19")
• PS2 keyboard adapter
• Memoryexpansions
• PROFIBUS card
• Serial interface card
• Printer cable (CENTRONICS) 1.8 m
• MS-DOS operating system
• Phoenix PC Card Manager Plus
• MKEY Utility for PROVIT 2000/4000
Connection Possibilities / Equipment
(partially dependent on controller)
• Disk drive (3.5" / 1.44 MByte)
• Printer
• AT enhanced keyboard
• B&R keypad modules
• External monitor
• Up to 8 MBytes RAM
• Mathco-processor
• Interfaces
• Networks
• Field bus

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1.3 OPERATING SYSTEM
Severaloperatingsystemscanbe usedbecause ofthe 100percentcompatibilitytotheIBMAT Standard.The
MS-DOS operating system can be obtained from B&R on request in German or English.
When ordering the PROVIT 4000 Industrial PC as a set, you can specify if MS-DOS should be pre-installed:
Model Number for Pre-installaion: 5A4000.00
1.4 DOCUMENTATION
The following documentation is included with the delivery of the PROVIT 4000:
- PROVIT 4000 User's Manual
- MKEY Utilities User's Manual
- Motherboard User's Manual
If ordered:
- MS-DOS User's Manual
When required, additional supplement or correction sheets from B&R will be enclosed.

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1.5 MODEL NUMBERS
Controller
Controller C4000.01 - 486SLC2-25/50, 4 MB DRAM 5C4000.01
Controller C4000.02 - 486SLC2-33/66, 4 MB DRAM 5C4000.02
Controller C4000.03 - 486DX4-100, 8 MB DRAM 5C4000.03
Controller C4000.04 - Pentium-100, 8 MB DRAM 5C4000.04
Product Model No.
Display Units
Display TFT Color, Touch - 640 * 480, Diagonal: 9.4" 5D4000.01
Display LCD Color - 640 * 480, Diagonal: 9.4" 5D4000.03
Display LCD B/W - 640 * 480, Diagonal: 9.4" 5D4000.04
Display TFT Color - 640 * 480, Diagonal: 9.4" 5D4000.05
Keypad Modules
Keypad Module - 16 Keys 4E0011.01-090
Keypad Module - 12 + 4 Keys 4E0021.01-090
Keypad Module - 8 Keys 4E0031.01-090
Keypad Module - 4 Keys 4E0041.01-090
Keypad Module - Dummy Module 4E0050.01-090
Keypad Module - E-Stop Switch 4E0060.01-090
Keypad Module - Key Switch 4E0070.01-090
Keypad Module - Start/Stop 4E0080.01-090
Accessories
Hard Disk ≥120 MB 5A4000.01
Hard Disk ≥340 MB 5A4000.03
Power Cable with Plug - PROVIT 3030/4000 9A0001.01
Power Cable without Plug - PROVIT 3030/4000 9A0001.02
Replacement Filters for Fan (10 pack) 5A4001.01
Cover Plate - PROVIT 4000 5A4002.01
Accessory Pack - PROVIT 4000 5A4003.01
Legend Sheet Templates - PROVIT 4000 5A4003.02

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Special Accessories
IBM AT Keyboard 19" - German 9A0002.01-010
IBM AT Keyboard 19" - English 9A0002.01-020
IBM AT Keyboard 19" - German IP65 9A0002.03-010
IBM AT Keyboard 19" - English IP65 9A0002.03-020
PS2 Keyboard Adapter - AT Connector (F) to PS2 Plug 9A0002.02
1 MB Memory Expansion - 1 MB * 9 (30 pin) 9A0004.01
4 MB Memory Expansion - 4 MB * 9 (30 pin) 9A0004.02
4 MB Memory Expansion - 1 MB * 36 (72 pin) 9A0004.03
16 MB Memory Expansion - 4 MB * 36 (72 pin) 9A0004.04
PROFIBUS ISA Card 5A1104.00-090
RS232 ISA Card 5A1102.00-090
CENTRONICS Cable 1.8 m 9A0005.01
MS-DOS German 9S0000.01-010
MS-DOS English 9S0000.01-020
Pre-installation PROVIT 4000 5A4000.00
PROVIT MKEY Dev Kit - Modular Key Blocks 5S0001.02-090
Touch Screen Utilities 5S0003.01-090
PROVIT PC Card Utilities - Phoenix PC Card Manager 5S0002.01-020
Legend Sheet Templates PANELWARE (blue) 4A0005.00-000

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SECTION 2
START-UP

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2.1 UNPACKING
1. Open carton
2. Remove the package with documentation and accessories
3. Remove the PROVIT 4000 together with the packing material and place on a flat surface
4. Carefully remove all packing material
2.2 CHECKING THE DELIVERY
The packing material used for the PROVIT 4000 Industrial PC is an appropriate safeguard against damage
during normal transport. If in spite of these measures damage is noticed, the device should not be put into
operation. In this case, please contact the B&R office from which the device was purchased.
Contents of delivery:
The contents described below are order dependent.
ACCESSORIES
2 Pole Terminal Block
4 Screws
4 Washers
4 Cage Nuts
4 Nuts
4 Lock Washers
M6
M6
M6
M6
M6
4 Screw Covers
2 Legend Sheet Templates
Terminating Resistor for Keypad Modules
DOCUMENTATION AND SOFTWARE
PROVIT 4000 User's Manual
Motherboard Users Manual
PROVIT MKEY Utilities
PROVIT Touch Screen Utilities
(only for touch screen display units)
If ordered:
MS-DOS
PROVIT 4000 INDUSTRIAL PC
(to be ordered seperately)
- Controller
- Display Unit
- Power Cable
- Hard Disk
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10
POWER
HDD
USER
WD
TEMP.
4000PROVIT
0
1
4
7
2
5
8
3
6
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2.3 BEFORE POWER-ON
2.3.1 VOLTAGE SELECTOR SWITCH
Thevoltage selectorswitch isoptional.It canbe foundonthe leftside ofthedevice nextto the
power plug. The selector switch is labeled "Voltage Selector".
If the voltage selector is not supplied, the device is equipped with a power supply that has a
voltage range from 90 - 260 VAC.
The PROVIT 4000 Industrial PC can be operated with a supply voltage of 230 VAC (Europe) or 115 VAC (USA).
The voltage selector setting must correspond with the supply voltage to be connected.
Standard setting for the device when delivered is 230 VAC.
2.3.2 POWER CABLE
Thepowercableisnotincluded with the delivery of the PROVIT 4000 Controller. It must be ordered separately.
The cable is approx. 1.8 m long.
Model Number Power Cable
9A0001.01 Cable with power plug
9A0001.02 Cable without power plug
The connection to the device is made with a screw-on plug. The power mains can be connected with a power
plug or directly to the supply lines.
Attention:
- Only power plugs with protective ground may be used.
- The installation may only be made by qualified personnel.
- Make sure the connection meets the regulations for electrical installations in your area.
2.3.3 FAN
A fan cover and dust filter is included with the delivery of the PROVIT 4000. Mounting procedure for the fan
cover:
- Insert dust filter in the fan cover
- Mount fan cover on fan
The condition of the filter is to be checked regularly. If necessary, the filter must be changed. Spare filters are
available from B&R in 10 packs (5A4001.01).
2.3.4 TERMINAL BLOCK
The terminal block for the relay output is not installed when the device is delivered. It must be installed by the
user.