Batca LD-2 User manual

www.batcafitness.com LD-2 Owner’s Manual
June 2011
Revision 1
Serial Number Here
Date of Purchase
Owner’s Manual
Mid Row/Lat Pull Down
LD-2
1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com

Batca Fitness Systems 2LD-2 Owner's Manual
__________ Page
Instructions 2
Parts Listing 3
Hardware Comparison 4-7
Main Assembly 8-18
Upholstery 16
Cable Routing 15
Congratulations on the purchase of your new Batca LD-2. This gym will provide you with a lifetime of
enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality gyms
and to package these gyms in such a way to avoid any damage during shipping.
In order to get started with your assembly you should first familiarize yourself with this manual. It is
recommended that you read through each step thoroughly before you begin. Begin by opening your boxes and
separating all of your parts. Verify that all parts are accounted for and have no damage. When all parts are
accounted for, you may begin your assembly. Some items may have been pre-assembled for your convenience.
Please note that hardware quantities shown reflect total quantities for your gym and may not reflect actual
quantities in each bag. Assemble your gym on a solid level surface. This will ensure the best possible perfor-
mance, function, and safety for the gym and your workout.
Assemble your gym according to the step by step instructions found in this manual. Failure to do so
will void your warranty and may result in personal injury. After assembly, you should check each station to
ensure correct operation. If a problem arises, recheck your assembly with these instructions to verify cor-
rect assembly. If you are unable to correct a problem or have questions with your assembly please contact
your authorized Batca dealer.
Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable
workout. However, there is a risk assumed by individuals who use this type of equipment. It is
very important that all warnings and instructions are read and followed before beginning any
exercise program.
It is also very important to read and follow the preventative maintenance schedule
described in this manual. If any of the warning labels or stickers are worn, faded, torn,
scratched or missing they should be replaced immediately.
WARNING: There is a risk assumed by individuals who use this type of equipment. To minimize
risk always follow these rules.
1) It is essential that you consult with your physician before beginning any exercise program.
2) Inspect equipment before each use for loose, worn, or frayed parts (including cables, nuts
and bolts). Replace parts at first signs of wear (use only genuine BATCA replacement
parts). Use of equipment that is damaged, worn, frayed or not completely assembled on a
solid, level surface may result in injury.
3) Make sure all adjustment pins are fully engaged before using equipment.
4) Keep all parts of the body and clothing outside the path of any moving parts of the gym. Be
alert to the possibility of injury. Do not be careless.
5) Minors and children should not be allowed to play on or around this gym.
__________ Page
Final Assembly and Troubleshooting 19
Cable Tension and Adjustments 20
Maintenance 21
Warranty 22
Floor Plan Layout 23
Table of Contents
Instructions
Warning

www.batcafitness.com 3LD-2 Owner’s Manual
Frame Components Accessories
Upholstery
Hardware
Cables
Tools Required
 9/16” Wrench
 9/16” Ratchet
 Allen Wrench Set
 Tape Measure
 Snap Ring Pliers
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
1 BFP-10842 LD-2 Cage 1
2 BFP-10840 Base Assembly 1
3 BFP-10841 Upright Support 1
4 BFP-51768 Curved Anti-Deflection Plate 1
5 BFP-10843 Mid Row/Lat Pull Top 1
6 BFP-51767 Curved Anti-Deflection Plate 1
7 BFP-10849 Guide Rod Plate 1
8 BFP-51745 Guide Rod 2
9 BFP-53259 Guide Rod Sleeve 2
10 BFM-10413 Top Weight Plate 1
11 BFM-50632 Weight Stack Plate 19
12 BFM-50529 Rubber Donut 2
13 BFP-10844 Mid Row Arm 1
14 BFP-51784 Axle 1
15 BFP-10845 Swivel Pulley Holder 1
16 BFP-10848 Chrome Seat Adjustment Tube 1
17 BFP-10847 Chrome Chest Adjustment Tube 1
18 BFP-10846 Knee Hold Down Assembly 1
19 BFP-51800 Curved Anti –Deflection Plate 1
20 BFP-51797 Placard Plate 1
21 BFP-51740 Rear Weight Stack Shroud 1
22 BFP-51741 Left Front Weight Stack Shroud 1
23 BFP-51742 Right Front Weight Stack Shroud 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
30 BFP-51696 Small Aluminum End Cap 2
31 BFH-50210 Gas Spring 1
32 BFH-50165 1” Snap Ring 2
33 BFH-50174 4 1/2” Pulley 7
34 BFH-50622 Large Aluminum End Cap 2
35 BFP-51746 1/2” Pulley Spacer 2
36 BFP-52371 SHCS 5/16” x 1/2” 1
37 BFP-52373 BHSCS 3/8” x 3/4” 8
38 BFH-50254 HCS 3/8” x 3/4” 2
39 BFP-51653 SHCS 3/8” x 1 1/4” 4
40 BFP-51759 SHCS 3/8” x 2” 1
41 BFP-51752 SHCS 3/8” x 2 1/4” 8
42 BFP-51750 SHCS 3/8” x 2 3/4” 2
43 BFP-51747 SHCS 3/8” x 3” 2
44 BFP-51760 SHCS 3/8” x 3 1/2” 2
45 BFP-51799 SHCS 3/8” x 5” 2
46 BFP-51756 SHCS 3/8” x 5 1/4” 6
47 BFP-50147 3/8” Lock Washer 4
48 BFH-50204 3/8” Curved Washer 16
49 BFH-50146 3/8” Flat Washer 34
50 BFH-50157 3/8” Nylock 23
51 BFH-50188 Snap Hook 1
52 2xBFC-50128 2 Link 1” Chain 1
53 BFH-50188 Snap Hook 1
54 BFH-50620 BHSCS 3/8” x 1” 2
55 BFH-50351 1 3/8” Shoulder Bolt 1
56 BFH-50267 5/16” Nylock 1
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
27 BFP-52129 Mid Row Chest Pad 1
28 BFP-52130 Large Bottom Pad 1
29 BFU-50189 7” Upholstered Roller 2
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
24 CAB-15003 Mid Row Lockout to Weight 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
25 BFM-51173 Weight Stack Pull Pin 1
26 BFC-50125 Single Hook Lat Bar 1

Batca Fitness Systems 4LD-2 Owner's Manual
Bolt Length
Note: Bolt length is measured
from the underside of the head
of the bolt.

www.batcafitness.com 5LD-2 Owner’s Manual

Batca Fitness Systems 6LD-2 Owner's Manual

www.batcafitness.com 7LD-2 Owner’s Manual

Batca Fitness Systems 8LD-2 Owner's Manual
Step 1:
Note: For a more consistent appearance, position all bolts in the direction
shown in each figure .
PLEASE FOLLOW ALL DIRECTIONS VERY
CAREFULLY FOR PROPER INSTALLATION.
All Flat Washers and Nylocks are
3/8” unless otherwise noted.
Anywhere a washer is against the round
side of a tube there is to be a 3/8”
CURVED WASHER instead of a 3/8” FLAT
WASHER.
Figure 1
Item # Part # Description Qty
1 BFP-10842 LD-2 Cage 1
2 BFP-10840 Base Assembly 1
43 BFP-51747 SHCS 3/8” x 3” 2
49 BFH-50146 3/8” Flat Washer 4
50 BFH-50157 3/8” Nylock 2
DO NOT TIGHTEN
BOLTS UNTIL STEP 3

www.batcafitness.com 9LD-2 Owner’s Manual
Figure 2
Step 2:
Item # Part # Description Qty
3 BFP-10841 Upright Support 1
4 BFP-51768 Curved Anti-Deflection Plate 1
46 BFP-51756 SHCS 3/8” x 5 1/4” 2
48 BFH-50204 3/8” Curved Washer 4
50 BFH-50157 3/8” Nylock 2
DO NOT TIGHTEN
BOLTS UNTIL STEP 3
All Flat Washers and Nylocks are 3/8” unless
otherwise noted. Anywhere a washer is against the
round side of a tube there is to be a 3/8” CURVED
WASHER instead of a 3/8” FLAT WASHER.

Batca Fitness Systems 10 LD-2 Owner's Manual
Step 3:
Figure 3
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a
tube there is to be a 3/8” CURVED
WASHER instead of a 3/8” FLAT
WASHER.
Item # Part # Description Qty
5 BFP-10843 Mid Row/Lat Pull Top 1
6 BFP-51767 Curved Anti-Deflection Plate 1
7 BFP-10849 Guide Rod Plate 1
8 BFP-51745 Guide Rod 2
9 BFP-53259 Guide Rod Sleeve 2
10 BFM-10413 Top Weight Plate 1
11 BFM-50632 Weight Stack Plate 19
12 BFM-50529 Rubber Donut 2
25 BFM-51173 Weight Stack Pull Pin 1
44 BFP-51760 SHCS 3/8” x 3 1/2” 2
45 BFP-51799 SHCS 3/8” x 5” 2
46 BFP-51756 SHCS 3/8” x 5 1/4” 2
48 BFH-50204 3/8” Curved Washer 8
49 BFH-50146 3/8” Flat Washer 4
50 BFH-50157 3/8” Nylock 6
Make sure all bolts are
tightened before moving
on
Make sure
the two
screws in the Guide
Rod Sleeves are
facing towards the
front of the weight
stack and the sleeve is
pushed up against the
rubber grommet of the
Guide Rod Plate. Once
it is in place tighten
the screws to keep it in
place.

www.batcafitness.com 11 LD-2 Owner’s Manual
Figure 4
Step 4:
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Item # Part # Description Qty
13 BFP-10844 Mid Row Arm 1
14 BFP-51784 Axle 1
30 BFP-51696 Small Aluminum End Cap 2
54 BFH-50620 BHSCS 3/8” x 1” 2

Batca Fitness Systems 12 LD-2 Owner's Manual
Step 5:
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Item # Part # Description Qty
15 BFP-10845 Swivel Pulley Holder 1
16 BFP-10848 Chrome Seat Adjustment Tube 1
17 BFP-10847 Chrome Chest Adjustment Tube 1
31 BFH-50210 Gas Spring 1
32 BFH-50165 1” Snap Ring 2
36 BFP-52371 SHCS 5/16” x 1/2” 1
41 BFP-51752 SHCS 3/8” x 2 1/4” 1
42 BFP-51750 SHCS 3/8” x 2 3/4” 1
49 BFH-50146 3/8” Flat Washer 2
50 BFH-50157 3/8” Nylock 2
Figure 5
Make sure the bolts go
through the bottom
and top holes of the
Gas Spring

www.batcafitness.com 13 LD-2 Owner’s Manual
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a tube
there is to be a 3/8” CURVED WASHER
instead of a 3/8” FLAT WASHER.
Step 6:
Item # Part # Description Qty
18 BFP-10846 Knee Hold Down Assembly 1
19 BFP-51800 Curved Anti –Deflection Plate 1
46 BFP-51756 SHCS 3/8” x 5 1/4” 2
48 BFH-50204 3/8” Curved Washer 4
50 BFH-50157 3/8” Nylock 2
Figure 6

Batca Fitness Systems 14 LD-2 Owner's Manual
Step 7:
Figure 7
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
Item # Part # Description Qty
20 BFP-51797 Placard Plate 1
33 BFH-50174 4 1/2” Pulley 1
37 BFP-52373 BHSCS 3/8” x 3/4” 2
41 BFP-51752 SHCS 3/8” x 2 1/4” 1
49 BFH-50146 3/8” Flat Washer 2
50 BFH-50157 3/8” Nylock 1

www.batcafitness.com 15 LD-2 Owner’s Manual
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
Step 8:
Item # Part # Description Qty
24 CAB-15003
Mid Row Lockout to Weight
Stack Cable 1
33 BFH-50174 4 1/2” Pulley 6
35 BFP-51746 1/2” Pulley Spacer 2
40 BFP-51759 SHCS 3/8” x 2” 1
41 BFP-51752 SHCS 3/8” x 2 1/4” 6
42 BFP-51750 SHCS 3/8” x 2 3/4” 1
49 BFH-50146 3/8” Flat Washer 12
50 BFH-50157 3/8” Nylock 8
51 BFH-50188 Snap Hook 1
55 BFH-50351 1 3/8” Shoulder Bolt 1
56 BFH_50267 5/16” Nylock 1
Figure 8
110 5/8”
CAB-15003 Large Ball

Batca Fitness Systems 16 LD-2 Owner's Manual
Item # Part # Description Qty
26 BFC-50125 Single Hook Lat Bar 1
27 BFP-52129 Mid Row Chest Pad 1
28 BFP-52130 Large Bottom Pad 1
29 BFU-50189 7” Upholstered Roller 2
34 BFH-50622 Large Aluminum End Cap 2
37 BFP-52373 BHSCS 3/8” x 3/4” 2
39 BFP-51653 SHCS 3/8” x 1 1/4” 4
47 BFP-50147 3/8” Lock Washer 4
49 BFP-50146 3/8” Flat Washer 4
52 2xBFC-50128 2 Link 1” Chain 1
53 BFH-50188 Snap Hook
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
Step 9:
Figure 9

www.batcafitness.com 17 LD-2 Owner’s Manual
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
Step 10:
Figure 10
Item # Part # Description Qty
21 BFP-51740 Rear Weight Stack Shroud 1
37 BFP-52373 BHSCS 3/8” x 3/4” 2
38 BFH-50254 HCS 3/8” x 3/4” 2
49 BFH-50146 3/8” Flat Washer 4
Do not tighten the
four bolts on the
shroud until next step.

Batca Fitness Systems 18 LD-2 Owner's Manual
Item # Part # Description Qty
22 BFP-51741 Left Front Weight Stack Shroud 1
23 BFP-51742 Right Front Weight Stack Shroud 1
Step 11:
Figure 11
Make sure all bolts are
tightened

www.batcafitness.com 19 LD-2 Owner’s Manual
Final Assembly and Troubleshooting
Top Plate
200lb Stack
Weight Stack Decals:
IMPORTANT - Check These Components Before Using Gym:
 Each Cable with a threaded bolt on either end must be threaded at least
1/2” into its attachment, whether it be a Free Floater, Lockout Free
Floater, or the Top Plate of the weight stack. Each must also be secured
with a 1/2” Jam Nut to ensure a safe and proper connection.
 Record your serial number on the front of this
manual and keep for your records. The serial
number can be found on the side of the cage as
seen in the figure to the left..
Guide Rod
 Clean guide rods with a lint-free cloth and apply a thin layer of silicone lubricant (Part # BFH-
50262) to each guide rod. This will ensure a glass smooth performance from your weight stack.

Batca Fitness Systems 20 LD-2 Owner's Manual
 Adjust cables to proper tension from any of the locations shown below.
Note: All cables with threaded adjustable ends must have at least 1/2” of the threads
threaded in to its counterpart. It is very important that the 1/2” Jam Nut be wrench tight-
ened to the counterpart to ensure that the threaded adjustable end of the cable does not
back out of its counterpart.
 Note: If the top plate raises off of the second plate in the weight stack, then the cable ten-
sion is too tight. You will need to take some of the tension out to lower the Top plate flush
with the second plate.
Cable Adjustments
1
2
Fine Adjustments to the
cable can be made here. It is
very important to tighten
the jam nut after
adjustments have been
made