Batca LINK LD-1 User manual

www.batcafitness.com LD-1 Owner’s Manual
June 2011
Revision 1
Serial Number Here
Date of Purchase
Owner’s Manual
Chest Press/Pec Fly
LD-1
1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com

Batca Fitness Systems 2LD-1 Owner's Manual
__________ Page
Instructions 2
Parts Listing 3
Hardware Comparison 4-7
MainAssembly 8-20
Upholstery 18
Cable Routing 15-17
Congratulations on the purchase of your new Batca LD-1. This gym will provide you with a lifetime of
enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality gyms
and to package these gyms in such a way to avoid any damage during shipping.
In order to get started with your assembly you should first familiarize yourself with this manual. It is
recommended that you read through each step thoroughly before you begin. Begin by opening your boxes and
separating all of your parts. Verify that all parts are accounted for and have no damage. When all parts are
accounted for, you may begin your assembly. Some items may have been pre-assembled for your convenience.
Please note that hardware quantities shown reflect total quantities for your gym and may not reflect actual
quantities in each bag. Assemble your gym on a solid level surface. This will ensure the best possible perfor-
mance, function, and safety for the gym and your workout.
Assemble your gym according to the step by step instructions found in this manual. Failure to do so
will void your warranty and may result in personal injury. After assembly, you should check each station to
ensure correct operation. If a problem arises, recheck your assembly with these instructions to verify cor-
rect assembly. If you are unable to correct a problem or have questions with your assembly please contact
your authorized Batca dealer.
Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable
workout. However, there is a risk assumed by individuals who use this type of equipment. It is
very important that all warnings and instructions are read and followed before beginning any
exercise program.
It is also very important to read and follow the preventative maintenance schedule
described in this manual. If any of the warning labels or stickers are worn, faded, torn,
scratched or missing they should be replaced immediately.
WARNING: There is a risk assumed by individuals who use this type of equipment. To minimize
risk always follow these rules.
1) It is essential that you consult with your physician before beginning any exercise program.
2) Inspect equipment before each use for loose, worn, or frayed parts (including cables, nuts
and bolts). Replace parts at first signs of wear (use only genuine BATCA replacement
parts). Use of equipment that is damaged, worn, frayed or not completely assembled on a
solid, level surface may result in injury.
3) Make sure all adjustment pins are fully engaged before using equipment.
4) Keep all parts of the body and clothing outside the path of any moving parts of the gym. Be
alert to the possibility of injury. Do not be careless.
5) Minors and children should not be allowed to play on or around this gym.
__________ Page
Final Assembly and Troubleshooting 21
Cable Tension and Adjustments 22
Maintenance 23
Warranty 24
Floor Plan Layout 25
Table of Contents
Instructions
Warning

www.batcafitness.com 3LD-1 Owner’s Manual
Frame Components Accessories
Upholstery
Hardware
Cables
Tools Required
 9/16” Wrench
 9/16” Ratchet
 Allen Wrench Set
 Tape Measure
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
1 BFP-10824 LD-1 Cage 1
2 BFP-10823 Base Assembly 1
3 BFP-10828 Upright Support 1
4 BFP-10829 Pec Top Assembly 1
5 BFP-10839 Cable Lockout Plate 1
6 BFP-51745 Guide Rod 2
7 BFP-10827 Guide Rod Plate 1
8 BFP-51719 Anti-Deflection Plate 1
9 BFM-10413 Weight Stack Top Plate 1
10 BFM-50632 Weight Stack Plate 19
11 BFM-50529 Rubber Donut 2
12 BFP-10834 Pec Cam (Right) 1
13 BFP-10833 Pec Cam (Left) 1
14 BFP-10830 Upper Pec Arm (Right) 1
15 BFP-10831 Upper Pec Arm (Left) 1
16 BFP-10832R Right Lower Pec Arm 1
17 BFP-51736 Axle 2
18 BFP-10825 Foot Assist Assembly 1
19 BFP-51699 Axle 1
20 BFP-10826 Chest Press Arm 1
21 BFP-10837
Chest Press Pulley Holder 1
22 BFP-10836 Chrome Adjustment Tube 1
23 BFP-10838 Free Floater 2
24 BFM-50345 Pulley Cover 2
25 BFP-51711 Placard Plate 1
26 BFP-51740
Rear Weight Stack Shroud 1
27 BFP-51742
Front Weight Stack Shroud
(Right)
1
28 BFP-51741
Front Weight Stack Shroud
(Left)
1
16a BFP-10832L Left Lower Pec Arm 1
ITEM NO. PART NUMBER DESCRIPTION QTY
.
36 BFH-50173 3 1/2” Pulley 3
37 BFH-50174 4 1/2” Pulley 6
38 BFH-50530 5” Pulley 1
39 BFP-51746 1/2” Pulley Spacer 8
40 BFP-51696 Small Aluminum Cap 4
41 BFH-50210 Gas Spring 1
42 BFH-50254 HCS 3/8” x 3/4” 2
43 BFP-52373 BHSCS 3/8” x 3/4” 6
44 BFP-51653 SHCS 3/8” x 1 1/4” 2
45 BFH-50351 1 3/8” Shoulder Bolt 3
46 BFP-51759 SHCS 3/8” x 2” 1
47 BFP-51752 SHCS 3/8” x 2 1/4” 7
48 BFP-51750 SHCS 3/8” x 2 3/4” 13
49 BFP-51748 SHCS 3/8” x 3 1/4” 2
50 BFP-51760 SHCS 3/8” x 3 1/2” 2
51 BFP-51884 SHCS 3/8” x 4 1/4” 2
52 BFP-51799 SHCS 3/8” X 5” 4
53 BFP-51756 SHCS 3/8” x 5 1/4” 4
54 BFH-50267 5/16” Nylock 3
55 BFH-50147 3/8” Lock Washer 6
56 BFH-50146 3/8” Flat Washer 60
57 BFH-50157 3/8” Nylock 31
58 BFH-50204 3/8” Curved Washer 10
49 BFM-50620 BHSCS 3/8” x 1” 2
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
33 BFP-52137 Head Pad 1
34 BFP-52136 Back Pad With Lumber 1
35 BFP-52141 Bottom Pad 1
ITEM PART NUMBER DESCRIPTION QTY.
29 CAB-15000 Weight Stack to Free Floater 1
30 CAB-15002 Pec Top to Free Floater 1
31 CAB-15001 Free Floater to Free Floater 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
32 BFM-51173 Magnetic Weight Stack Pin 1

Batca Fitness Systems 4LD-1 Owner's Manual
Bolt Length
Note: Bolt length is measured
from the underside of the head
of the bolt.

www.batcafitness.com 5LD-1 Owner’s Manual

Batca Fitness Systems 6LD-1 Owner's Manual

www.batcafitness.com 7LD-1 Owner’s Manual

Batca Fitness Systems 8LD-1 Owner's Manual
Step 1:
Note: For a more consistent appearance, position all bolts in the direction
shown in each figure
.
PLEASE FOLLOW ALL DIRECTIONS VERY
CAREFULLY FOR PROPER INSTALLATION.
Figure 1
Item # Part # Description Qty
1 BFP-10824 LD-1 Cage 1
2 BFP-10823 Base Assembly 1
3 BFP-10828 Upright Support 1
37 BFH-50174 4 1/2” Pulley 1
48 BFP-51750 SHCS 3/8” x 2 3/4” 3
49 BFP-51748 SHCS 3/8” x 3 1/4” 2
39 BFP-51746 1/2” Pulley Spacer 2
56 BFH-50146 3/8” Flat Washer 8
57 BFH-50157 3/8” Nylock 5
DO NOT TIGHTEN
BOLTS UNTIL STEP 2
The pulley in this
step is located
inside the Base
Assembly tube
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a tube
there is to be a 3/8” CURVED WASHER
instead of a
3/8” FLAT WASHER.

www.batcafitness.com 9LD-1 Owner’s Manual
Figure 2
Step 2:
All Flat Washers and Nylocks are 3/8” unless
otherwise noted. Anywhere a washer is against
the round side of a tube there is to be a
3/8”
CURVED WASHER
instead of a 3/8” FLAT
WASHER.
Item # Part # Description Qty
4 BFP-10829 Pec Top Assembly 1
5 BFP-10839 Cable Lockout Plate 1
8 BFP-51719 Anti-Deflection Plate 1
9 BFM-10413 Weight Stack Top Plate 1
10 BFM-50632 Weight Stack Plate 19
32 BFM-51173 Weight Stack Pull Pin 1
48 BFP-51748 SHCS 3/8” x 2 3/4” 2
50 BFP-51760 SHCS 3/8” x 3 1/2” 2
53 BFP-51756 SHCS 3/8” x 5 1/4” 2
56 BFH-50146 3/8” Flat Washer 10
57 BFH-50157 3/8” Nylock 6
11 BFM-50529 Rubber Donut 2
6 BFP-10827 Guide Rod 2
7 BFP-51745 Guide Rod Plate 1
28 BFH-50204 3/8” Curved Washer 2
Make sure all bolts are
tightened before moving
on

Batca Fitness Systems 10 LD-1 Owner's Manual
Step 3:
Figure 3
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Item # Part # Description Qty
12 BFP-10834 Pec Cam (Right) 1
13 BFP-10833 Pec Cam (Left) 1
14 BFP-10830 Upper Pec Arm (Right) 1
15 BFP-10831 Upper Pec Arm (Left) 1
40 BFP-51738 Small Aluminum Cap 2
43 BFP-52373 BHSCS 3/8” x 3/4” 2

www.batcafitness.com 11 LD-1 Owner’s Manual
Figure 4
Step 4:
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Item # Part # Description Qty
16 BFP-10832R Right Lower Pec Arm 1
17 BFP-51736 Axle 2
53 BFP-51756 SHCS 3/8” x 5 1/4” 2
56 BFH-50146 3/8” Flat Washer 4
57 BFH-50157 3/8” Nylock 2
16a BFP-10832L Left Lower Pec Arm 1

Batca Fitness Systems 12 LD-1 Owner's Manual
Step 5:
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
Item # Part # Description Qty
18 BFP-10825 Foot Assist Assembly 1
19 BFP-51699 Axle 1
40 BFP-51696 Small Aluminum End Cap 2
49 BFM-50620 BHSCS 3/8” x 1” 2
Figure 5

www.batcafitness.com 13 LD-1 Owner’s Manual
All Flat Washers and Nylocks are 3/8” unless
otherwise noted. Anywhere a washer is against
the round side of a tube there is to be a
3/8”
CURVED WASHER
instead of a 3/8” FLAT
WASHER.
Step 6:
Item # Part # Description Qty
20 BFP-10826 Chest Press Arm 1
21 BFP-10837
Chest Press Pulley Holder 1
48 BFP-51750 SHCS 3/8” x 2 3/4” 2
51 BFP-51884 SHCS 3/8” x 4 1/4” 2
56 BFH-50146 3/8” Flat Washer 4
57 BFH-50157 3/8” Nylock 4
58 BFH-50204 3/8” Curved Washer 4
Figure 6

Batca Fitness Systems 14 LD-1 Owner's Manual
Step 7:
Figure 7
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
Item # Part # Description Qty
22 BFP-10836
Chrome Adjustment Tube 1
41 BFH-50210 Gas Spring 1
46 BFP-51759 SHCS 3/8” x 2 1/4” 1
48 BFP-51750 SHCS 3/8” x 2 3/4” 1
57 BFH-50157 3/8” Nylock 2
56 BFH-50146 3/8” Flat Washer 2
Make sure this bolt goes
through the bottom and top
holes of the Gas Spring

www.batcafitness.com 15 LD-1 Owner’s Manual
All Flat Washers and Nylocks are
3/8” unless otherwise noted.
Step 8:
Item # Part # Description
Qt
y
29 CAB-15000 Weight Stack to Free Floater 1
23 BFP-10838 Free Floater 1
37 BFH-50174 4 1/2” Pulley 1
38 BFH-50530 5” Pulley 1
45 BFH-50351 1 3/8” Shoulder Bolt 1
47 BFP-51752 SHCS 3/8” x 2 1/4” 2
57 BFH-50157 3/8” Nylock 2
54 BFH-50267 5/16” Nylock 1
56 BFH-50146 3/8” Flat Washer 4
Figure 8
60 1/4”
CAB-15000
1 3/8” Shoulder
Bolt

Batca Fitness Systems 16 LD-1 Owner's Manual
Item # Part # Description Qty
30 CAB-15002 Pec Top to Free Floater 1
24 BFM-50345 Pulley Cover 2
37 BFH-50174 4 1/2” Pulley 2
45 BFH-50351 1 3/8” Shoulder Bolt 2
54 BFH-50267 5/16” Nylock 2
47 BFP-51752 SHCS 3/8” X 2 1/4” 2
56 BFH-50146 3/8” Flat Washer 4
57 BFH-50157 3/8” Nylock 2
All Flat Washers and Nylocks are
3/8” unless otherwise noted.
Step 9:
Figure 9
CAB-15002
79 1/8”
1 3/8” Shoulder
Bolt
(Qty=2)

www.batcafitness.com 17 LD-1 Owner’s Manual
All Flat Washers and
Nylocks are 3/8” unless
otherwise noted.
Step 10:
Figure 10
Item # Part # Description Qty
31 CAB-15001
Free Floater to Free Floater
Cable 1
23 BFP-10838 Free Floater 1
36 BFH-50173 3 1/2” Pulley 3
37 BFH-50174 4 1/2” Pulley 2
39 BFP-51746 1/2” Pulley Spacer 6
46 BFP-51759 SHCS 3/8” x 2” 1
47 BFP-51752 SHCS 3/8” X 2 1/4” 2
48 BFP-51750 SHCS 3/8” x 2 3/4” 5
56 BFH-50146 3/8” Flat Washer 8
57 BFH-50157 3/8” Nylock 8
Make Sure Cable is
Routed EXACTLY like
this diagram and
underneath ALL bolts to
prevent cable damage. If
Cable wears due to being
installed incorrectly it
will void your warranty.
Every place that a
pulley is inside a tube
there must be a pulley
spacer in use instead of a
flat washer.
163 3/16”
CAB-15001

Batca Fitness Systems 18 LD-1 Owner's Manual
Item # Part # Description Qty
33 BFP-52137 Head Pad 1
34 BFP-52136 Back Pad With Lumbar 1
35 BFP-52141 Bottom Pad 1
44 BFP-51653 SHCS 3/8” x 1 1/4” 2
52 BFP-51799 SHCS 3/8” X 5” 4
55 BFH-50147 3/8” Lock Washer 6
56 BFH-50146 3/8” Flat Washer 2
58 BFH-50204 3/8” Curved Washer 4
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
Step 11:
Figure 11

www.batcafitness.com 19 LD-1 Owner’s Manual
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Item # Part # Description Qty
25 BFP-51711 Placard Plate 1
26 BFP-51740 Rear Weight Stack Shroud 1
42 BFH-50254 HCS 3/8” x 3/4” 2
43 BFP-52373 BHSCS 3/8” x 3/4” 4
56 BFH-50146 3/8” Flat Washer 4
Step 12:
Figure 12
Do not tighten the
four bolts on the
shroud until next step.

Batca Fitness Systems 20 LD-1 Owner's Manual
Item # Part # Description Qty
27 BFP-51742
Front Weight Stack Shroud (Right) 1
28 BFP-51741
Front Weight Stack Shroud (Left) 1
All Flat Washers and Nylocks are 3/8” unless
otherwise noted.
Step 13:
Figure 13
Make sure all bolts are
tightened