Batca OMEGA2 User manual

www.batcafitness.com Omega 2 Owner’s Manual
February 2012
Revision 1
Serial Number Here
Date of Purchase
Owner’s Manual
1207 New Hope Road, Raleigh, NC - 919.255.1233 - www.batcafitness.com

Batca Fitness Systems 2Omega 2 Owner's Manual
__________ Page
Instructions 2
Parts Listing 3-5
Hardware Comparison 6-9
Main Assembly 10-21
Upholstery 27-30
Cable Routing 22-26
Congratulations on the purchase of your new Batca Omega 2. This gym will provide you with a lifetime
of enjoyment to meet your strength training needs. Batca Fitness Systems strives to build the best quality
gyms and to package these gyms in such a way to avoid any damage during shipping.
In order to get started with your assembly you should first familiarize yourself with this manual. It is
recommended that you read through each step thoroughly before you begin. Begin by opening your boxes and
separating all of your parts. Verify that all parts are accounted for and have no damage. When all parts are
accounted for, you may begin your assembly. Some items may have been pre-assembled for your convenience.
Please note that hardware quantities shown reflect total quantities for your gym and may not reflect actual
quantities in each bag. Assemble your gym on a solid level surface. This will ensure the best possible perfor-
mance, function, and safety for the gym and your workout.
Assemble your gym according to the step by step instructions found in this manual. Failure to do so
will void your warranty and may result in personal injury. After assembly, you should check each station to
ensure correct operation. If a problem arises, recheck your assembly with these instructions to verify cor-
rect assembly. If you are unable to correct a problem or have questions with your assembly please contact
your authorized Batca dealer.
Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable
workout. However, there is a risk assumed by individuals who use this type of equipment. It is
very important that all warnings and instructions are read and followed before beginning any
exercise program.
It is also very important to read and follow the preventative maintenance schedule
described in this manual. If any of the warning labels or stickers are worn, faded, torn,
scratched or missing they should be replaced immediately.
WARNING: There is a risk assumed by individuals who use this type of equipment. To minimize
risk always follow these rules.
1) It is essential that you consult with your physician before beginning any exercise program.
2) Inspect equipment before each use for loose, worn, or frayed parts (including cables, nuts
and bolts). Replace parts at first signs of wear (use only genuine BATCA replacement
parts). Use of equipment that is damaged, worn, frayed or not completely assembled on a
solid, level surface may result in injury.
3) Make sure all adjustment pins are fully engaged before using equipment.
4) Keep all parts of the body and clothing outside the path of any moving parts of the gym. Be
alert to the possibility of injury. Do not be careless.
5) Minors and children should not be allowed to play on or around this gym.
__________ Page
Leg Press Assembly 32-36
Final Assembly and Troubleshooting 37
Cable Tension and Adjustments 38
Maintenance 39
Warranty 40
Floor Plan Layout 41
Table of Contents
Instructions
Warning

www.batcafitness.com 3Omega 2 Owner’s Manual
Frame Components
Accessories
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
1 BFP-10968 Main Hub 1
2 BFP-10984 Leg Extension/Leg Curl
Base
1
3 BFP-10971 Rear Brace Frame 1
4 BFP-10969 Chest Press/Mid Row
Base
1
5 BFP-10975 Chest Press/Mid Row
Upright Frame
1
6 BFP-10974 Top Frame 1
7 BFP-51768 Curved Anti-Deflection Plate 1
8 BFP-52213 Anti-Deflection Plate 1
9 BFP-10972 Anti-Deflection Plate with Leg
Press Pulley Holder 1
10 BFP-10973 Anti-Deflection Plate with Leg
Ext./Leg Curl Pulley Holder 1
11 BFP-10990 Rear Bottom Brace
(Right)
1
12 BFP-11016 J Brace/Bearing Housing 1
13 BFP-11015 Leg Extenison/Leg Curl Frame 1
14 BFP-11014 Leg Extension/Leg Curl
Brace
1
15 BFP-52132 Anti-Deflection Plate 1
16 BFP-52159 Anti-Defelection Plate 1
17 BFP-51836 Curved Anti-Deflection Plate 1
18 BFP-10873 Left Handle 1
19 BFP-10872 Right Handle 1
20 BFP-10867 Leg Ext./Leg Curl Cam 1
21 BFP-10868 Leg Ext./Leg Curl Arm 1
22 BFP-52364 6” Counter Weight 1
23 BFP-10871 Knee Alignment Roller 1
24 BFP-52177 Axle 1
25 BFP-10870 Knee Hold Down Assembly 1
26 BFP-52201 Knee Hold Down Cam 1
27 BFP-51909 Axle 1
28 BFP-10948 Back Chrome Adjustment 1
29 BFP-10978 Chest Press/Mid Row Swing
Arm
1
30 BFP-11018 Mid Row/Lat Pull Knee
Hold Down Roller
1
31 BFP-11017 Swivel Pulley Holder 1
32 BFP-51800 Curved Anti-Deflection
Plate
1
ITEM NO. PART NUMBER DESCRIPTION QTY.
54 BFM-51173 Red and Yellow Weight
Stack Pull Pin
2
55 BFC-50122 Ab Strap 1
56 BFC-50125 Lat Pull Bar 1
57 BFC-50126 Short Bar 1
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
33 BFP-51776 Axle 1
34 BFP-10979 Chest Press/Mid Row Arm 1
35 BFP-10980 Chest/Back Chrome
Adjustment
1
36 BFP-52370 Axle 1
37 BFP-11013 Chrome Seat Adjustment 1
38 BFP-10976 Front Guide Rod/Pulley
Holder
1
39 BFP-10977 Rear Guide Rod/Pulley
Holder
1
40 BFP-52227 Long Guide Rod 2
41 BFP-52226 Short Guide Rod 2
42 BFM-10299 Top Weight Plate 2
43 BFM-50256 Weight Stack Plate 38
44 BFP-52143 Rubber Donut 4
45 BFP-52165 Double Pulley Plate 2
46 BFP-10838 Free Floater 1
47 BFP-51883 Double Pulley Cover 1
48 BFM-10588 Knee Hold Down Handle 1
49 BFP-52267 Front Shroud with Logo 1
50 BFP-52269 Rear Shroud with Logo 1
51 BFP-52268 Front Shroud 1
52 BFP-52271 Rear Shroud 1
53 BFP-52383 Guide Rod Sleeve 2

Batca Fitness Systems 4Omega 2 Owner's Manual
Upholstery
Cables
Tools Required
 9/16” Wrench
 9/16” Ratchet
 Allen Wrench
Set
 Tape Measure
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
94 BFP-52136 Back Pad with Lumbar 2
95 BFP-52141 Bottom Pad 1
96 BFU-10121 7” Upholstered Roller 6
97 BFP-52130 Large Bottom Pad 1
98 BFU-10122 17” Upholstered Roller 1
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
99 CAB-14009 Weight Stack to Swivel Pulley 1
100 CAB-14010 Low Pulley to Mid Pulley 1
101 CAB-14013 Weight Stack to Lockout 1
102 CAB-14012 Free Floater Leg Extension
Cam
1
Hardware
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
58 BFH-50165 1” Snap Ring 4
59 BFP-51885 Red Pivot Point Cap 1
60 BFP-51696 Small Aluminum End Cap 4
61 BFH-50210 Gas Spring 1
62 2xBFC-50128 2 Link Chain 1
63 14xBFC-50128 14 Link Chain 1
64 BFH-50622 Large Aluminum End Cap 6
65 BFH-50188 Snap Hook 3
66 BFH-50221 3” Plastic Washer 4
67 BFP-51746 1/2” Pulley Spacers 8
68 BFH-50173 3 1/2” Pulley 1
69 BFH-50174 4 1/2” Pulley 19
70 BFP-52157 4 1/2” Wide Groove Pulley 1
71 BFP-52372 SHCS 5/16” x 1/2” 3
72 BFP-52430 BHSCS 3/8” x 3/4” 14
73 BFH-50144 FHSCS 3/8” x 1” 2
74 BFH-50245 FHSCS 5/16 x 1” 2
75 BFH-50620 BHSCS 3/8” x 1” 5
76 BFP-51653 SHCS 3/8” x 1 1/4” 8
77 BFH-50351 1 3/8” Shoulder Bolt 4
78 BFP-52377 FHSCS 3/8” x 2” 2
79 BFP-51759 SHCS 3/8” x 2” 7
80 BFP-51752 SHCS 3/8” x 2 1/4” 13
81 BFP-52382 SHCS 3/8” x 2 1/2” 5
82 BFP-51750 SHCS 3/8” x 2 3/4” 10
83 BFP-51748 SHCS 3/8” x 3 1/4” 10
84 BFP-51747 SHCS 3/8” x 3” 8
85 BFP-51884 SHCS 3/8” x 4 1/4” 2
86 BFP-51799 SHCS 3/8” x 5 ” 2
87 BFP-51756 SHCS 3/8” x 5 1/4” 4
88 BFP-52364 SHCS 3/8” x 6” 1
89 BFH-50267 5/16” Nylock 4
90 BFH-50147 3/8” Lock Washer 8
91 BFH-50204 3/8” Curved Washer 18
92 BFH-50146 3/8” Flat Washer 99
93 BFH-50157 3/8” Nylock 62
 1/2” Wrench
 1/2” Ratchet
 3/4” Wrench
 Snap Ring Pliers

www.batcafitness.com 5Omega 2 Owner’s Manual
Leg Press Components
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
103 BFP-10992 Rear Bottom Brace (Left)
Optional*
1
104 BFP-10973 Anti-Deflection Plate with Leg
Ext./Leg Curl Pulley Holder 1
105 BFP-10838 Free Floater 1
106 BFP-52355 Pulley Support Plate 1
107 BFP-10981 Leg Press Base 1
108 BFP-52164 Anti-Deflection Plate 1
109 BFP-10982 Leg Press Frame 1
110 BFP-10860 Left Handle 1
111 BFP-10861 Right Handle 1
112 BFP-52159 Anti Deflection Plate 1
113 BFP-10851 Four Arm 2
114 BFP-10852 Pivot Arm 1
115 BFP-10853 Leg Press Foot Plate 1
116 BFP-10856 Back Chrome Adjustment 1
117 BFM-50345 Pulley Cover 1
ITEM NO. PART NUMBER DESCRIPTION QTY
.
120 BFH-50174 4 1/2” Pulley 8
121 BFP-51696 Small Aluminum End Cap 2
122 BFP-51746 1/2” Pulley Spacer 4
123 BFP-52430 SHCS 5/16” x 1/2” 2
124 BFH-50620 BHSCS 3/8” x 1” 4
125 BFP-51653 SHCS 3/8” x 1 1/4” 4
126 BFH-50250 1 1/4” Shoulder Bolt 1
127 BFP-51759 SHCS 3/8” x 2” 1
128 BFP-51752 SHCS 3/8” 2 1/4” 4
129 BFP-52382 SHCS 3/8” x 2 1/2” 2
130 BFP-51750 SHCS 3/8” x 2 3/4” 2
131 BFP-51747 SHCS 3/8” x 3” 2
132 BFP-51748 SHCS 3/8” x 3 1/4” 4
133 BFP-51799 SHCS 3/8” x 5” 2
134 BFH-50267 5/16” Nylock 1
135 BFH-50204 3/8” Curved Washer 4
136 BFH-50146 3/8” Flat Washer 30
137 BFH-50157 3/8” Nylock 20
138 BFH-50147 3/8” Lock Washer 4
Upholstery
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
118 BFP-52136 Back Pad With Lumbar 1
119 BFP-52130 Large Bottom Pad 1
Hardware
Cable
ITEM
NO.
PART NUMBER DESCRIPTION QTY.
139 CAB-14008 Weight Stack to Leg Press
Free Floater
1
140 CAB-14011 Free Floater to Cable
Lockout
1

Batca Fitness Systems 6Omega 2 Owner's Manual

www.batcafitness.com 7Omega 2 Owner’s Manual
Bolt Length
Note: Bolt length is measured
from the underside of the head
of the bolt.

Batca Fitness Systems 8Omega 2 Owner's Manual

www.batcafitness.com 9Omega 2 Owner’s Manual

Batca Fitness Systems 10 Omega 2 Owner's Manual
Step 1:
Note: For a more consistent appearance, position all bolts in the direction
shown in each figure .
PLEASE FOLLOW ALL DIRECTIONS VERY
CAREFULLY FOR PROPER INSTALLATION.
Item # Part # Description Qty
1 BFP-10968 Main Hub 1
2 BFP-10984 Leg Extension/Leg Curl Base 1
3 BFP-10971 Rear Brace Frame 1
4 BFP-10969 Chest Press/Mid Row Base 1
76 BFP-51653 SHCS 3/8” x 1 1/4” 2
84 BFP-51747 SHCS 3/8” x 3” 4
92 BFH-50146 3/8” Flat Washer 12
93 BFH-50157 3/8” Nylock 6
DO NOT TIGHTEN
BOLTS UNTIL STEP 4
All Flat Washers and Nylocks
are 3/8” unless otherwise noted.
Anywhere a washer is against the
round side of a tube there is to be a
3/8” CURVED WASHER instead of a

www.batcafitness.com 11 Omega 2 Owner’s Manual
Step 2:
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a tube
there is to be a 3/8” CURVED WASHER
instead of a 3/8” FLAT WASHER.
Item # Part # Description Qty
5 BFP-10975
Chest Press/Mid Row
Upright Frame 1
6 BFP-10974 Top Frame 1
7 BFP-51768 Curved Anti-Deflection Plate 1
8 BFP-52213 Anti-Deflection Plate 1
10 BFP-10973 Anti-Deflection Plate with Leg
Ext./Leg Curl Pulley Holder 1
83 BFP-51748 SHCS 3/8” x 3 1/4” 4
87 BFP-51756 SHCS 3/8” x 5 1/4” 2
91 BFH-50204 3/8” Curved Washer 4
92 BFH-50146 3/8” Flat Washer 8
93 BFH-50157 3/8” Nylock 6
DO NOT TIGHTEN
BOLTS UNTIL STEP 4
Skip this step if Leg press was purchased.

Batca Fitness Systems 12 Omega 2 Owner's Manual
Step 2a:
DO NOT TIGHTEN
BOLTS UNTIL STEP 4
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a tube
there is to be a 3/8” CURVED WASHER
instead of a 3/8” FLAT WASHER.
Item # Part # Description Qty
5 BFP-10975
Chest Press/Mid Row
Upright Frame 1
6 BFP-10974 Top Frame 1
7 BFP-51768 Curved Anti-Deflection Plate 1
9 BFP-10972 Anti-Deflection Plate with Leg Press
Pulley Holder 1
10 BFP-10973 Anti-Deflection Plate with Leg
Ext./Leg Curl Pulley Holder 1
83 BFP-51748 SHCS 3/8” x 3 1/4” 4
84 BFP-51756 SHCS 3/8” x 5 1/4” 2
91 BFH-50204 3/8” Curved Washer 4
92 BFH-50146 3/8” Flat Washer 8
93 BFH-50157 3/8” Nylock 6
Please install the
Anti-Deflection
Plate with Leg Press
Pulley Holder (BFP-
10973) instead of just
Anti-Deflection Plate
(BFP-51223) if Leg
Press was purchased.

www.batcafitness.com 13 Omega 2 Owner’s Manual
Step 3:
All Flat Washers and Nylocks are
3/8” unless otherwise noted.
Item # Part # Description Qty
11 BFP-10990 Rear Bottom Brace (Right) 1
103 BFP-10992
Rear Bottom Brace (Left)
Optional* 1
12 BFP-11016 J Brace/Bearing Housing 1
132 BFP-51748 SHCS 3/8” x 3 1/4”* 4
92 BFH-50146 3/8” Flat Washer 8
93 BFH-50157 3/8” Nylock 4
3/8” x 3 1/4”
(Qty=2)*
Do not install the Rear Bottom Brace (Left) if Optional
Leg Press was not purchased and use SHCS 3/8” x 3”
Bolts instead of SHCS 3/8” x 3 1/4”.
DO NOT TIGHTEN
BOLTS UNTIL STEP 4
(with optional
Leg Press Only)

Batca Fitness Systems 14 Omega 2 Owner's Manual
Step 4:
Make Sure All Bolts Are
Tightened before moving on.
And it is important that the
MAIN HUB is sitting flat on the
floor BEFORE and AFTER all
bolts are tightened.
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a tube
there is to be a 3/8” CURVED WASHER
instead of a 3/8” FLAT WASHER.
Item # Part # Description Qty
13 BFP-11015 Leg Extenison/Leg Curl Frame 1
14 BFP-11014 Leg Extension/Leg Curl Brace 1
15 BFP-52132 Anti-Deflection Plate 1
16 BFP-52159 Anti-Defelection Plate 1
17 BFP-51836 Curved Anti-Deflection Plate 1
82 BFP-51750 SHCS 3/8” x 2 3/4” 2
83 BFP-51748 SHCS 3/8” x 3 1/4” 2
87 BFP-51756 SHCS 3/8” x 5 1/4” 2
91 BFH-50204 3/8” Curved Washer 4
92 BFH-50146 3/8” Flat Washer 8
93 BFH-50157 3/8” Nylock 6
5

www.batcafitness.com 15 Omega 2 Owner’s Manual
Step 5:
Item # Part # Description Qty
18 BFP-10873 Left Handle 1
19 BFP-10872 Right Handle 1
20 BFP-10867 Leg Ext./Leg Curl Cam 1
58 BFH-50165 1” Snap Ring 2
85 BFP-51799 SHCS 3/8” x 4 1/4” 2
91 BFH-50204 3/8” Curved Washer 4
92 BFH-50146 3/8” Nylock 2
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a tube
there is to be a 3/8” CURVED WASHER
instead of a 3/8” FLAT WASHER.

Batca Fitness Systems 16 Omega 2 Owner's Manual
Step 6:
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Item # Part # Description Qty
21 BFP-10868 Leg Ext./Leg Curl Arm 1
22 BFP-52364 6” Counter Weight 1
23 BFP-10871 Knee Alignment Roller 1
24 BFP-52177 Axle 1
59 BFP-51885 Red Pivot Point Cap 1
74 BFH-50245 FHSCS 5/16 x 1” 2
75 BFH-50620 BHSCS 3/8” x 1” 1
88 BFP-52364 SHCS 3/8” x 6” 1
92 BFH-50146 3/8” Flat Washer 1

www.batcafitness.com 17 Omega 2 Owner’s Manual
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Step 7:
Item # Part # Description Qty
25 BFP-10870 Knee Hold Down Assembly 1
26 BFP-52201 Knee Hold Down Cam 1
27 BFP-51909 Axle 1
28 BFP-10948 Back Chrome Adjustment 1
71 BFP-52372 SHCS 5/16” x 1/2” 2
73 BFH-50144 FHSCS 3/8” x 1” 2
81 BFP-52382 SHCS 3/8” x 2 1/2” 2
92 BFH-50146 3/8” Flat Washer 4
93 BFH-50157 3/8” Nylock 2
5/16” x 1/2”

Batca Fitness Systems 18 Omega 2 Owner's Manual
Item # Part # Description Qty
29 BFP-10978 Chest Press/Mid Row Swing Arm 1
30 BFP-11018
Mid Row/Lat Pull Knee
Hold Down Roller 1
31 BFP-11017 Swivel Pulley Holder 1
32 BFP-51776 Axle 1
60 BFP-51696 Small Aluminum End Cap 2
58 BFH-50165 1” Snap Ring 2
75 BFH-50620 BHSCS 3/8” x 1” 2
86 BFP-51799 SHCS 3/8” x 5 ” 2
91 BFH-50204 3/8” Curved Washer 4
93 BFH-50157 3/8” Nylock 2
Step 8:
All Flat Washers and Nylocks are 3/8”
unless otherwise noted. Anywhere a
washer is against the round side of a tube
there is to be a 3/8” CURVED WASHER
instead of a 3/8” FLAT WASHER.

www.batcafitness.com 19 Omega 2 Owner’s Manual
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Step 9:
Item # Part # Description Qty
34 BFP-10979 Chest Press/Mid Row Arm 1
35 BFP-10980 Chest/Back Chrome Adjustment 1
36 BFP-52370 Axle 1
60 BFP-51696 Small Aluminum End Cap 2
71 BFP-52372 SHCS 5/16” x 1/2” 1
75 BFH-50620 BHSCS 3/8” x 1” 2
5/16” x 1/2”

Batca Fitness Systems 20 Omega 2 Owner's Manual
All Flat Washers and Nylocks are 3/8”
unless otherwise noted.
Make sure this bolt goes
through the bottom and top
holes of the Gas Spring
Step 10:
Item # Part # Description Qty
37 BFP-11013 Chrome Seat Adjustment 1
61 BFH-50210 Gas Spring 1
80 BFP-51752 SHCS 3/8” x 2 1/4” 1
82 BFP-51750 SHCS 3/8” x 2 3/4” 1
92 BFH-50146 3/8” Flat Washer 2
93 BFH-50157 3/8” Nylock 2