Belden Hirschmann MACH102 Series User manual

Installation MACH102
Release 07 12/2020
Technical support
https://hirschmann-support.belden.com
User Manual
Installation
Industrial ETHERNET Workgroup Switch
MACH102 Family
MACH102-8TP-F
MACH102-24TP-F
MACH102-8TP + M1-8TP-RJ45 + M1-8MM-SXC
MACH102-8TP + M1-8SM-SXC + M1-8SFP

2020-12-15 Installation MACH102
Release 07 12/2020
The naming of copyrighted trademarks in this manual, even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.
© 2020 Hirschmann Automation and Control GmbH
Manuals and software are protected by copyright. All rights reserved. The copying, reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use.
The performance features described here are binding only if they have been expressly agreed
when the contract was made. This document was produced by Hirschmann Automation and
Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right
to change the contents of this document without prior notice. Hirschmann can give no guarantee
in respect of the correctness or accuracy of the information in this document.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
You can get the latest version of this manual on the Internet at the Hirschmann product site
(www.hirschmann.com).
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany

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Contents
Important information 5
Safety instructions 7
About this manual 15
Key 16
1 Description 17
1.1 General device description 17
1.2 Description of the device variants 18
1.2.1 MACH102 basic devices 18
1.2.2 MACH102 media modules 21
1.2.3 SFP modules 25
1.3 USB interface 25
1.4 V.24 interface (external management) 26
2 Assembly and start-up 27
2.1 Installing the device 27
2.1.1 Checking the package contents 27
2.1.2 Installing media modules 27
2.1.3 Installing an SFP transceiver (optional) 28
2.1.4 Signal contact “FAULT” 29
2.1.5 Installing the device and grounding 30
2.1.6 Supply voltage 34
2.1.7 Operating the device 37
2.1.8 Connecting data cables 37
2.1.9 Support of PoE 40
2.2 Display elements 40
3 Making basic settings 43
3.1 First login (Password change) 44
4 Disassembly 45
4.1 Removing an SFP transceiver (optional) 45

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4.2 Removing a media module 45
4.3 Removing the device 46
5 Monitoring the ambient air temperature 47
6 Maintenance and service 48
7 Technical data 49
7.1 General technical data 49
7.1.1 Basic device 49
7.1.2 Media modules 49
7.2 Power supply 49
7.2.1 Basic device 49
7.2.2 Media modules 50
7.3 Signal contact 50
7.4 Interfaces 50
7.5 Climatic conditions during operation 51
7.6 Climatic conditions during storage 51
7.7 Dimension drawings 52
7.8 EMC and immunity 53
7.9 Network range 54
7.9.1 10/100/1000 Mbit/s twisted pair port 54
7.9.2 Fast Ethernet SFP transceiver 54
7.9.3 Gigabit Ethernet SFP transceiver 55
7.10 Power consumption/power output, temperature range and
order numbers 57
7.11 Scope of delivery 58
7.12 Accessories 58
7.13 Underlying technical standards 59
A Further support 61

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Important information
Note: Read these instructions carefully, and familiarize yourself with the
device before trying to install, operate, or maintain it. The following notes may
appear throughout this documentation or on the device. These notes warn of
potential hazards or call attention to information that clarifies or simplifies a
procedure.
Symbol explanation
This is a general warning symbol. This symbol alerts you to
potential personal injury hazards. Observe all safety notes that
follow this symbol to avoid possible injury or death.
If this symbol is displayed in addition to a safety instruction of the
type “Danger” or “Warning”, it means that there is a danger of
electric shock and failure to observe the instructions will
inevitably result in injury.
This symbol indicates the danger of hot surfaces on the device.
In connection with safety instructions, non-observance of the
instructions will inevitably result in injuries.
DANGER
DANGER draws attention to an immediately dangerous situation, which will
inevitably result in a serious or fatal accident if not observed.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a possible danger which, if not avoided, may result in
minor injuries.

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NOTICE
NOTE provides information about procedures that do not involve the risk of
injury.

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Safety instructions
General safety instructions
You operate this device with electricity. Improper usage of the device
entails the risk of physical injury or significant property damage. The
proper and safe operation of this device depends on proper handling
during transportation, proper storage and installation, and careful
operation and maintenance procedures.
Before connecting any cable, read this document, and the safety
instructions and warnings.
Operate the device with undamaged components exclusively.
The device is free of any service components. In case of a damaged
or malfunctioning device, turn off the supply voltage and return the
device to Hirschmann for inspection.
Qualification requirements for personnel
Only allow qualified personnel to work on the device.
Qualified personnel have the following characteristics:
Qualified personnel are properly trained. Training as well as practical
knowledge and experience make up their qualifications. This is the
prerequisite for grounding and labeling circuits, devices, and systems
in accordance with current standards in safety technology.
Qualified personnel are aware of the dangers that exist in their work.
Qualified personnel are familiar with appropriate measures against
these hazards in order to reduce the risk for themselves and others.
Qualified personnel receive training on a regular basis.
WARNING
UNCONTROLLED MACHINE ACTIONS
To avoid uncontrolled machine actions caused by data loss, configure all
the data transmission devices individually.
Before you start any machine which is controlled via data transmission, be
sure to complete the configuration of all data transmission devices.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.

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Certified usage
Use the product only for the application cases described in the
Hirschmann product information, including this manual.
Operate the product only according to the technical specifications.
See “General technical data” on page 49.
Connect to the product only components suitable for the requirements
of the specific application case.
Media modules
Only trained service personnel are authorized to plug the
M1-8TP-RJ45 PoE media module into the basic device or remove from
the basic device.
National and international safety regulations
Verify that the electrical installation meets local or nationally applicable
safety regulations.
Requirements for connecting electrical wires
Before connecting the electrical wires, always verify that the
requirements listed are complied with.
Requirements for connecting the signal contact
The following requirements apply without restrictions:
The electrical wires are voltage-free.
The cables used are permitted for the temperature range of the application case.
The device is grounded via the voltage supply socket (see figure 19 und figure 20).
Exclusively switch on the device when it is installed.
Relevant for North America:
Exclusively use 60/75 °C (140/167 °F) or 75 °C (167 °F) copper (Cu) wire.
Table 1: Requirements for connecting electrical wires
The following requirements apply without restrictions:
Limit the connected voltage with a current limitation or in accordance with its application.
Observe the electrical threshold values for the signal contact.
See “General technical data” on page 49.
Table 2: Requirements for connecting the signal contact

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Requirements for connecting the supply voltage
Supply voltage
The supply voltage is electrically isolated from the housing.
Note: When using devices with redundant power supply (MACH102-8TP-
R, MACH102-8TP-FR, MACH102-24TP-FR), pull both non-heating
device plugs to disconnect the device from the power supply. When using
PoE modules, also disconnect or remove the PoE voltage.
Shielded ground
The shielded ground wire of the twisted pairs cables is connected to the
front panel as a conductor.
Beware of possible short circuits when connecting a cable section with
conductive shield braiding.
Device variant Prerequisites:
All variants All of the following requirements are complied with:
The supply voltage corresponds to the voltage specified on the type plate
of the device.
The power supply conforms to overvoltage category I or II.
The power supply has an easily accessible disconnecting device (for
example a switch or a plug). This disconnecting device is clearly identified.
So in the case of an emergency, it is clear which disconnecting device
belongs to which power supply cable.
Install a fuse in the outer conductor of the power supply.
Connect the neutral conductor to the ground potential. If the neutral
conductor is not connected to the ground potential, also install an external
fuse in the neutral conductor.
Regarding the properties of this fuse:
See “Power supply” on page 49.
The wire diameter of the power supply cable is at least 0.75 mm² (North
America: AWG18) on the supply voltage input.
The cross-section of the ground conductor is the same size as or bigger
than the cross-section of the power supply cables.
Use a power supply cable which is suitable for the voltage, the current and
the physical load.
Install an external fuse in the conductor that is not on ground potential.
The power supply complies with the requirements for a safety extra-low
voltage (SELV) according to IEC 60950-1 or ES1 according to IEC/
EN 62368-1.
The power supply is potential-free. For power supply modules capable of
PoE, exclusively use a potential-free SELV power supply.
With redundant power supply: A positive grounding is prohibited.
Table 3: Requirements for connecting the supply voltage

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ESD Guidelines
Media modules are equipped with electrostatically sensitive components.
These can be destroyed by the effect of an electric field or by charge
equalization when touching the printed circuit board or the contacts, or
their lifetime can be affected. Media modules are therefore delivered
packed in a conductive ESD protection bag. The packaging is reusable.
Make sure you adhere to the following protection measures for
electrostatically endangered assemblies:
Create electrical equipotential bonding between yourself and your
environment, e.g. using a wristband, which you clamp to the basic
device (knurled screw of an interface card). When the power supply
cable is connected, the basic device is grounded via the power supply
connection.
Only now do you take the card out of the conductive bag.
Outside the basic device, only store the cards in a conductive ESD
protective bag.
ESD protective field equipment is available for the safe handling of
electrostatically endangered assemblies.
Further information about electrostatic sensitive modules can be found in
DIN EN 61340-5-1 (2007-08) and DIN EN 61340-5-2 (2007-08).
Device casing
Only technicians authorized by the manufacturer are permitted to open
the casing.
The device is grounded via the voltage supply socket.
Never insert sharp objects (small screwdrivers, wires, etc.) into the
inside of the device.
Verify that the electrical installation meets locally or nationally
applicable safety regulations.
Keep the ventilation slits free to ensure good air circulation.
Make sure there is at least 3.94 in (10 cm) of space in front of the
ventilation slits of the casing.
Do not touch the housing during operation or shortly after switching off
the device. Hot surfaces can cause injury.
Mount the device horizontally or vertically, either as a desktop device,
in the switch cabinet (figure 16 on page 31) or on the wall (figure 17 on
page 31).
If you are operating the device in a 19" switch cabinet: install sliding/
mounting rails for supporting the weight of the device.
Only switch on the device when the housing is closed.

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Installation site requirements
Operate the device at the specified ambient temperature (temperature of
the ambient air at a distance of 2 in (5 cm) from the device) and at the
specified relative humidity exclusively.
When you are selecting the installation location, make sure you
observe the climatic threshold values specified in the technical data.
Use the device in an environment with a maximum pollution degree
that complies with the specifications in the technical data.
If the device is not installed in a horizontal position, it must be installed
in a control cabinet or other enclosure with fire protection properties.
The enclosure can be made of metal or plastic with fire protection
properties of at least V-1 according to IEC 60695-11-10. Bottom
openings must not exceed 2 mm in diameter.
Strain relief
Note: If the strain relief is insufficient, there is a risk of torsion, contact
problems and creeping interruptions.
Relieve the connection points of cables and lines from mechanical
stress.
Design strain relieves in such a way that they prevent any mechanical
damage to cables, wires or conductors caused by external influences
or their own weight.
To prevent damage to device connections, connectors and cables,
follow the instructions for proper installation in accordance with DIN
VDE 0100-520:2013-06, sections 522.6, 522.7 and 522.13.

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Connecting data cables
Note the following general recommendations for data cable connections
in environments with high electrical interference levels:
Keep the length of the data cables as short as possible.
Use optical data cables for the data transmission between the
buildings.
When using copper cables, provide a sufficient separation between
the power supply cables and the data cables. Ideally, install the cables
in separate cable channels.
Verify that power supply cables and data cables do not run parallel
over longer distances. To reduce inductive coupling, verify that the
power supply cables and data cables cross at a 90° angle.
Use shielded data cables for gigabit transmission via copper cables,
for example SF/UTP cables according to ISO/IEC 11801. Exclusively
use shielded data cables to meet EMC requirements according to
EN 50121-4 and marine applications.
Connect the data cables according to your requirements.
See “Description of the device variants” on page 18.
Please note that products recommended as accessories may have
characteristics that do not fully correspond to those of the
corresponding product. This may limit their possible usage in the
overall system.

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CE marking
The labeled devices comply with the regulations contained in the following
European directive(s):
2014/30/EU (EMC)
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to
electromagnetic compatibility.
2011/65/EU and 2015/863/EU (RoHS)
Directive of the European Parliament and of the Council on the restriction
of the use of certain hazardous substances in electrical and electronic
equipment.
2014/35/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the making
available on the market of electrical equipment designed for use within
certain voltage limits.
In accordance with the above-named EU directive(s), the EU conformity
declaration will be at the disposal of the relevant authorities at the
following address:
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
www.doc.hirschmann.com/certificates.html
The product can be used in the industrial sector.
Interference immunity: EN 61000-6-2
Emitted interference: EN 55032
Safety: EN 62368-1
Warning! This is a class A device. This device can cause interference in
living areas, and in this case the operator may be required to take
appropriate measures.
LED or laser components
LED or LASER components according to IEC 60825-1 (2014):
CLASS 1 LASER PRODUCT
CLASS 1 LED PRODUCT

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FCC note
Supplier's Declaration of Conformity
47 CFR § 2.1077 Compliance Information
MACH102
MACH102-Module
U.S. Contact Information
Belden – St. Louis
1 N. Brentwood Blvd. 15th Floor
St. Louis, Missouri 63105, United States
Phone: [phone]
This device complies with part 15 of the FCC Rules. Operation is subject
to the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
Note: This equipment has been tested and found to comply with the limits
for a Class A digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely
to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
Recycling note
After usage, this device must be disposed of properly as electronic waste,
in accordance with the current disposal regulations of your county, state,
and country.

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About this manual
The “Installation” user manual contains a device description, safety
instructions, a description of the display, and the other information that you
need to install the device.
Documentation mentioned in the “User Manual Installation” that is not
supplied with your device as a printout can be found as PDF files for
downloading on the Internet at: https://www.doc.hirschmann.com

16 Installation MACH102
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Key
The symbols used in this manual have the following meanings:
Listing
Work step
Subheading

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1 Description
1.1 General device description
The MACH102 devices are managed workgroup switches with up to 24 Fast
Ethernet ports and 2 Gigabit Ethernet ports. They consist of a basic device –
and depending on the device variant – up to 2 pluggable media modules.
They allow you to construct switched industrial Ethernet networks that
conform to the IEEE 802.3 and 802.3u standards using copper wires or
optical fibers in a bus or ring topology. You have the option of connecting end
devices and other infrastructure components via twisted pair cables, multi-
mode F/O, and single-mode F/O. The twisted pair ports support
autocrossing, autonegotiation and autopolarity.
The devices are designed for the special requirements of industrial
automation. They meet the relevant industry standards, provide very high
operational reliability, even under extreme conditions, and also long-term
reliability and flexibility.
The Hirschmann network components help you ensure continuous
communication across all levels of the company.
The MACH102 devices provide you with a range of switch variants. You can
set up your switch to meet your individual requirements with regard to the
transmission media type, the number of 10/100 Mbit/s ports you want (8, 16
or 24), the redundant voltage supply and the software variant.
Basic device
Figure 1: Basic device: MACH102
You can choose from a wide range of variants. You have the option to set
up your device individually based on different criteria:
Number of ports
Transmission speed
Types of connectors
Temperature range
Supply voltage range
Certifications
The device works without a fan.
LS DA
USB V.2 4
MACH 1000
2
1
LS DA
34
910
PStandByRM
FAULT
R1 R2
56
78
13 14
11 12
17 18
15 16
21 22
19 20
25 26
23 24
LS DA LS DA LS DA LS DA

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If desired and depending on the device variant, the power can be supplied
redundantly.
The basic device has the following mounting options:
Horizontal mounting in a 19" rack
Horizontal mounting on a flat surface
Vertical mounting on a flat surface
Desktop device
The device provides you with a large range of functions, which the
manuals for the operating software inform you about. You find these
manuals as PDF files on the Internet at http://www.doc.hirschmann.com
1.2 Description of the device variants
1.2.1 MACH102 basic devices
A basic device contains all functions of the industrial Workgroup Switch as
well as up to 24 Fast Ethernet ports and up to 2 Gigabit Ethernet ports for
connection to the LAN. The devices are manageable.
The device is designed for the special requirements of industrial automation.
The device meets the relevant industry standards, provides very high
operational reliability, even under extreme conditions, and also long-term
reliability and flexibility.
The device allows you to set up switched Industrial Ethernet networks
according to standard IEEE 802.3.
The Gigabit Ethernet Combo ports (alternatively connectable via F/O or
TX) of the basic devices are suitable for connecting end devices or
network segments according to the standards IEEE 802.3 100/
1000BASE-FX (SFP slot) and IEEE 802.3 1000BASE-TX/100BASE-TX /
10BASE-T (RJ45 socket).
A plugged SFP module switches off the TX port.
The Fast Ethernet ports (10/100 Mbit/s) of the basic devices are suitable
for connecting end devices or network segments according to the
standards IEEE 802.3 100BASE-TX / IEEE 802.3 10 BASE-T. These
ports support autonegotiation and autopolarity. The ports are RJ45
sockets. The casings of the RJ45 sockets are electrically connected to the
front panel of the device. The pin assignment is identical to MDI-X. When
the autonegotiation function is enabled, these ports also support
autocrossing.
The MACH102 basic device comprises all function units such as: switch
function, management function, redundancy function, voltage connection,
management connection, slots for media modules (depending on the device
variant).

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Modular MACH102 basic devices
Note: The MACH102-8TP, and MACH102-8TP-R devices from the
Industrial Ethernet family MACH102 are modular switches. The devices
consist of a basic switch device and, depending on the device variant,
pluggable media modules for additional ports.
Up to 2 pluggable media modules each provide an additional 8 Fast
Ethernet interfaces. They differ as to the media type for connecting
segments.
For the sake of simplicity, the basic switch device with various plugged-in
media modules will be referred to as MACH102 in this document.
The basic devices have the following properties:
MACH102-8TP, MACH102-8TP-R
2 × Gigabit ETHERNET Combo ports
8 × Fast ETHERNET ports
You have the option of choosing the media for an additional 8 or
16 ports via the media modules.
MACH102-8TP-R: Power supply is designed redundantly.
Figure 2: Overview over interfaces, display and operating elements
of the MACH102-8TP, and MACH102-8TP-R
1 - MACH102 device
2 - LED display elements
3 - Signal contact
4 - USB port
5 - V.24 access for external management
6 - See the following table, column 1
7 - See the following table, column 2
8 - See the following table, column 3
LS DA
USB V.24
MACH 1000
2
1
LS DA
34
910
PStandByRM
FAULT
R1 R2
56
78
13 14
11 12
17 18
15 16
21 22
19 20
25 26
23 24
LS DA LS DA LS DA LS DA
2.5 2.7
2.6 2.8 3.8
3.7
3.5
4.6 4.8
4.5 4.7
2.1
2.2 2.4 3.6
3.1 3.3
3.2 3.4
4.1 4.3
4.2 4.4
2.3
1.1 1.1
1.2 1.2
23 4 51
678

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Fixed-configuration MACH102 basic devices
The devices MACH102-8TP-F, MACH102-8TP-FR, MACH102-24TP-F
and MACH102-24TP-FR from the Industrial ETHERNET family
MACH102 are switches with fixed configurations.
The basic devices have the following properties:
MACH102-8TP-F, MACH102-8TP-FR
2 × Gigabit ETHERNET Combo ports
8 × Fast ETHERNET ports
MACH102-8TP-FR: Power supply is designed redundantly.
Figure 3: Overview over interfaces, display and operating elements
of the MACH102-8TP-F, and MACH102-8TP-FR
1 - MACH102 device
2 - LED display elements
3 - Signal contact
4 - USB port
5 - V.24 access for external management
6 - See the following table, column 1
7 - See the following table, column 2
Gigabit ETHERNET
GE ports 1, 2
(Combo ports)
Fast ETHERNET FE
ports 1 ... 8
Fast ETHERNET FE ports 9 ... 24
2 slots for optional media modules
100/1000 Mbit/s F/
O, SFP slots
Alternatively: 10/
100/1000 Mbit/s
Twisted Pair, RJ45
ports
8 × Twisted pair TX,
RJ45, 10/100 Mbit/s
8 × Twisted pair TX, RJ45, 10/100 Mbit/s or
8 × Twisted pair TX PoE, RJ45, 10/100 Mbit/s or
8 × Multimode FX DSC 100 Mbit/s or
8 × Singlemode FX DSC 100 Mbit/s or
8 × SFP slot 100 Mbit/s
Gigabit ETHERNET - GE ports 1, 2 (Combo ports) Fast ETHERNET - FE ports 1 ... 8
100/1000 Mbit/s F/O, SFP slots
Alternatively: 10/100/1000 Mbit/s Twisted Pair, RJ45
ports
8 × Twisted pair TX, RJ45, 10/100 Mbit/s
LS DA
USB V.24
MACH 1000
2
1
LS DA
34
910
PStandByRM
FAULT
R1 R2
56
78
13 14
11 12
17 18
15 16
21 22
19 20
25 26
23 24
LS DA LS DA LS DA LS DA
2.5 2.7
2.6 2.8
2.1
2.2 2.4
2.3
1.1 1.1
1.2 1.2
2 3 4 51
67