Belden Hirschmann MACH1040 Series User manual

Installation MACH1040
Release 06 05/2023
Technical support
https://hirschmann-support.belden.com
User Manual
Installation
Industrial Ethernet Ruggedized Switch
MACH1040 family Full Gigabit
Aufkleber MAC-Adresse
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V.24USB
P
FAULT
Sb R1
R2
RM
MAR1040
Aufkleber MAC-Adresse
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V.24USB
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FAULT
Sb R1
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MAR1040
Aufkleber MAC-Adresse
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V.24USB
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FAULT
Sb R1
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MAR1142
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Aufkleber MAC-Adresse
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V.24USB
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Sb R1
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MAR1140
MAR1040
MAR1042
MAR1140
MAR1142
P
MAR1140, MAR1142
P
FAULT
RM Stand by
R1 R2
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16 ETHERNET Service Port
P1
P2
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Relay
R2
Relay
P1
P2
R1
Relay
R2
Relay

2023-05-09 Installation MACH1040
Release 06 05/2023
The naming of copyrighted trademarks in this manual, even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.
© 2023 Hirschmann Automation and Control GmbH
Manuals and software are protected by copyright. All rights reserved. The copying, reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use.
The performance features described here are binding only if they have been expressly agreed
when the contract was made. This document was produced by Hirschmann Automation and
Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right
to change the contents of this document without prior notice. Hirschmann can give no guarantee
in respect of the correctness or accuracy of the information in this document.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
You can get the latest version of this manual on the Internet at:
https://www.doc.hirschmann.com
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany

Installation MACH1040
Release 06 05/2023 3
Contents
Important information 5
Safety instructions 7
About this Manual 16
Key 17
1 Description 18
1.1 General device description 18
1.2 Combination options 19
1.3 Description of the device variants 20
1.3.1 Support of PoE 24
1.4 Ethernet ports 25
1.4.1 Gigabit combo port 25
1.4.2 10/100/1000 Mbit/s twisted pair port 25
1.4.3 100/1000 Mbit/s F/O port 26
1.4.4 Pin assignments 26
1.5 Display elements 27
1.5.1 Device status 28
1.5.2 LED display elements port status 30
1.6 Management interfaces 31
1.6.1 V.24 interface (external management) 31
1.6.2 USB interface 31
1.7 Signal contact 32
2 Installation 33
2.1 Checking the package contents 33
2.2 Installing an SFP transceiver (optional) 34
2.3 Wiring of the terminal blocks for supply voltage and signal
contact 34
2.3.1 Connecting the supply voltage 35
2.3.2 Wiring the signal contact 37
2.4 Installing and grounding the device 37
2.4.1 Mounting in a switch cabinet 38

4Installation MACH1040
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2.4.2 Vertical mounting on the wall 39
2.4.3 Grounding the device 40
2.5 Operating the device 40
2.6 Connecting data cables 41
2.6.1 Twisted Pair ports 41
2.6.2 Optical fiber ports 41
3 Making basic settings 42
3.1 First login (Password change) 43
4 Monitoring the ambient air temperature 44
5 Maintenance and service 45
6Disassembly 46
6.1 Removing the device 46
6.2 Removing an SFP transceiver (optional) 46
7 Technical data 47
7.1 General technical data 47
7.2 Dimension drawings 49
7.3 EMC and immunity 51
7.4 Network range 53
7.4.1 10/100/1000 Mbit/s twisted pair port 53
7.4.2 Fast Ethernet SFP transceiver 53
7.4.3 Bidirectional Fast Ethernet SFP transceiver 54
7.4.4 Gigabit Ethernet SFP transceiver 55
7.4.5 Bidirectional Gigabit Ethernet SFP transceiver 56
7.5 Power consumption/power output 58
7.6 Scope of delivery 58
7.7 Order numbers/product description 59
7.8 Accessories 59
7.9 Underlying technical standards 62
A Further support 63

Installation MACH1040
Release 06 05/2023 5
Important information
Note: Read these instructions carefully, and familiarize yourself with the
device before trying to install, operate, or maintain it. The following notes may
appear throughout this documentation or on the device. These notes warn of
potential hazards or call attention to information that clarifies or simplifies a
procedure.
Symbol explanation
This is a general warning symbol. This symbol alerts you to
potential personal injury hazards. Observe all safety notes that
follow this symbol to avoid possible injury or death.
If this symbol is displayed in addition to a safety instruction of the
type “Danger” or “Warning”, it means that there is a danger of
electric shock and failure to observe the instructions will
inevitably result in injury.
This symbol indicates the danger of hot surfaces on the device.
In connection with safety instructions, non-observance of the
instructions will inevitably result in injuries.
DANGER
DANGER draws attention to an immediately dangerous situation, which will
inevitably result in a serious or fatal accident if not observed.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a possible danger which, if not avoided, may result in
minor injuries.

6Installation MACH1040
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NOTICE
NOTICE provides information about procedures that do not involve the risk
of injury.

Installation MACH1040
Release 06 05/2023 7
Safety instructions
General safety instructions
You operate this device with electricity. Improper usage of the device
entails the risk of physical injury or significant property damage. The
proper and safe operation of this device depends on proper handling
during transportation, proper storage and installation, and careful
operation and maintenance procedures.
Before connecting any cable, read this document, and the safety
instructions and warnings.
Operate the device with undamaged components exclusively.
The device is free of any service components. In case of a damaged
or malfunctioning device, turn off the supply voltage and return the
device to Hirschmann for inspection.
Certified usage
Use the product only for the application cases described in the
Hirschmann product information, including this manual.
Operate the product only according to the technical specifications.
See “Technical data” on page 47.
Connect to the product only components suitable for the requirements
of the specific application case.
WARNING
UNCONTROLLED MACHINE ACTIONS
To avoid uncontrolled machine actions caused by data loss, configure all
the data transmission devices individually.
Before you start any machine which is controlled via data transmission, be
sure to complete the configuration of all data transmission devices.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.

8Installation MACH1040
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Installation site requirements
Install this device only in a switch cabinet or in an operating site with
restricted access, to which maintenance staff have exclusive access.
Mount the device horizontally in a cabinet or vertically on a flat surface.
Operating the device as a table unit is inadmissible.
See “General technical data” on page 47.
Install the device in a fire protected shell if you are mounting it
vertically.
If you are operating the device in a 19" switch cabinet: install sliding/
mounting rails for supporting the weight of the device.
When you are selecting the installation location, make sure you
observe the climatic threshold values specified in the technical data.
Use the device in an environment with a maximum pollution degree
that complies with the specifications in the technical data.
Strain relief
Note: If the strain relief is insufficient, there is a potential risk of torsion,
contact problems and creeping interruptions.
Relieve the connection points of cables and lines from mechanical
stress.
Design strain reliefs in such a way that they help prevent any
mechanical damage to cables, wires or conductors caused by external
influences or their own weight.
To help prevent damage to device connections, connectors and
cables, follow the instructions for proper installation in accordance with
DIN VDE 0100-520:2013-06, sections 522.6, 522.7 and 522.13.
Device casing
Only technicians authorized by the manufacturer are permitted to open
the casing.
Make sure there is at least 10 cm (3.94 in) of space in front of the
ventilation slits of the casing.
See “General technical data” on page 47.
Never insert pointed objects (narrow screwdrivers, wires, etc.) into the
device or into the connection terminals for electric conductors. Do not
touch the connection terminals.
Do not touch the housing during operation or shortly after switching off
the device. Hot surfaces can cause injury.
Operating the device in the maximum surrounding air temperature and
stacking devices: When installing the device, make sure there is at
least 1 free rack space (approx. 5 cm (2 in)) above the device,
because heat is discharged via the device casing.

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Qualification requirements for personnel
Only allow qualified personnel to work on the device.
Qualified personnel have the following characteristics:
Qualified personnel are properly trained. Training as well as practical
knowledge and experience make up their qualifications. This is the
prerequisite for grounding and labeling circuits, devices, and systems
in accordance with current standards in safety technology.
Qualified personnel are aware of the dangers that exist in their work.
Qualified personnel are familiar with appropriate measures against
these hazards in order to reduce the risk for themselves and others.
Qualified personnel receive training on a regular basis.
National and international safety regulations
Verify that the electrical installation meets local or nationally applicable
safety regulations.
Grounding the device
The device is grounded via the separate grounding screw on the back of
the device.
Use a wire cross-section for the ground conductor that is not smaller
than the wire cross-section of the supply voltage connection, but at
least 1.0 mm² (AWG16).
Ground the device before connecting any other cables.
Disconnect the grounding only after disconnecting all other cables.
Shielded ground
The shielded ground wire of the twisted pairs cables is connected to the
front panel as a conductor.
Beware of possible short circuits when connecting a cable section with
conductive shield braiding.
Supply voltage
The supply voltage is electrically isolated from the casing.
Exclusively connect a supply voltage that corresponds to the type plate of
your device.
Every time you connect the electrical conductors, make sure that the
following requirements are met:
The power supply conforms to overvoltage category I or II.
The power supply has an easily accessible disconnecting device
(for example a switch or a plug). This disconnecting device is
clearly identified. So in the case of an emergency, it is clear which
disconnecting device belongs to which power supply cable.
The electrical wires are voltage-free.
The ground screw on the back of the device is connected to the
protective conductor.

10 Installation MACH1040
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There is a fuse in the outer conductor (AC) or the positive
conductor (DC) of the voltage supply.
Regarding the properties of this fuse: See “General technical data”
on page 47.
Supply with DC voltage: the fuse is suitable for a DC voltage.
If the neutral conductor (AC) or the negative conductor (DC) is not
grounded: there is a fuse in each of the two wires.
The wire cross-section of the power supply cable at the supply
voltage input is at least 1 mm² (North America: AWG16).
The cross-section of the protective conductor is the same size as
or bigger than the cross-section of the power supply cables.
The cables used are permitted for the temperature range of the
application case.
Relevant for North America:
The power supply lines are made up of copper wire.
Start connecting the electrical wires only if all the above safety
requirements are fulfilled.
Verify that the electrical installation meets locally or nationally
applicable safety regulations.
Use undamaged parts.
Internal fuses are triggered only in the case of a detected error in the
device. In case of damage or malfunction of the device, turn off the
supply voltage and return the device to the plant for inspection.
Only switch on the device when the casing is closed.
First connect the ground screw on the back of the device with the
protective conductor before you set up the other connections. When
removing the connections, you remove the protective conductor last.
For supply voltage connections with protective conductor connection:
First connect the protective conductor before connecting the wires for
the supply voltage.
If your device comprises a 2nd supply voltage connection of this type:
First connect the protective conductor before connecting the wires for
the supply voltages.

Installation MACH1040
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Use in Hazardous Locations
Relevant for use in Hazardous Locations (Class 1, Division 2)::
This equipment is suitable for use in Class 1, Division 2, Groups A, B, C
and D or Non-Hazardous (unclassified) locations only.
When used in Class 1 Division 2 Hazardous Locations, the following
applies:
CLASS I; DIV. 2
GROUPS A; B; C; D
TEMPERATURE CODE T4
AMBIENT -30 °C ... +70 °C
List of Standards: ISA 12.12.01:2007, CSA C22.2 No. 213-
M1987
This equipment must be installed in a tool-locked enclosure when the
USB port will be used.
Warning: Do not remove or replace while circuit is live unless
the area is known to be free of ignitable concentrations or
flammable substances.
Avertissement - Risque d'explosion - Ne pas débrancher tant que le
circuit est sous tension à moins que l'emplacement soit connu pour ne
contenir aucune concentration de gaz inflammable.
Avertissement - Risque d'explosion - La substitution de tout composant
peut rendre ce matériel incompatible pour une utilisation en classe I,
division 2.

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For use in Hazardous Locations according ISA12.12.01-2007 Class I Div. 2 Groups A, B, C, D
Control Drawing MACH1040-Family
Hazardous Location
ACA21-USB
Auto
Configuration
Adapter
For maintenance
only – See
Installation
Instructions
V.24 Interface
(External
management)
Data
communication
Ethernet Ports
Power Supply 1
L: 24VDC to 48VDC
M: 100VAC to
240VAC 50/60Hz
Power Supply 2
9: Not present
L: 24VDC to 48VDC
M: 100VAC to
240VAC 50/60Hz
Signal Contacts
(On: O.K.
Open: fault)
Associated
Apparatus:
Equipment with
nonincendive
field wiring
parameters
Ordinary Location - Non-Hazardous Area
The Use in Hazardous Locations is only allowed for MACH1040-Family model No´s which are individually labelled “FOR
USE IN CLASS I, DIVISION 2 HAZARDOUS LOCATIONS”
Notes:
The nonincendive field wiring circuit concept allows interconnection of nonincendive field wiring apparatus and associated
nonincendive field wiring apparatus using any of the wiring methods permitted for unclassified locations when certain
parametric conditions are met.
Capacity: CaCi+ CCable
Inductivity: LaLi+ LCable
The maximum cable length has to be determined as follows:
(a) max. Cable Length < (La -L
i) / Cable L and (b) max. Cable Length < (Ca -C i) / Cable C
The lower value of (a) and (b) is to apply.
Cable L: inductance per unit length of used cable.
Cable C: capacitance per unit length of used cable.
Other C-parameters and L-parameters are according to ANSI / ISA 12.12.01 2007 section 7.
Where cable capacitance and inductance values are unavailable, use the following default values: 60pF/foot (200pF/m),
0.2uH/foot (0,7uH/m)
Nonincendive field wiring circuits must be wired in accordance with the National Electrical Code (NEC), NFPA 70 , article
501.
Vmax Imax Ci Li
The Relay Terminals are dependent upon the following Entity
Parameters: 30V 90mA 50pF 2µH
The MACH1040-Family is an open type which must be installed within an enclosure appropriate for
environmental protection.
WARNING - Explosion Hazard – Do not disconnect Equipment while the circuit is live or unless the area
is known to be free of ignitable concentrations.
WARNING – Explosion Hazard – Substitution of any component may impair suitability for Class I,
Division 2.
Do not open when energized.
CONTROL DRAWING for Full Gigabit Ethernet Switch
MACH1040 Family
according to ANSI / ISA-12.12.01 – 2007
Rev.: 2 Date: 2011-03-18 Document No.: 000154226DNR Page 1 of 1

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CE marking
The labeled devices comply with the regulations contained in the following
European directive(s):
2011/65/EU and 2015/863/EU (RoHS)
Directive of the European Parliament and of the Council on the restriction
of the use of certain hazardous substances in electrical and electronic
equipment.
2014/30/EU (EMC)
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to
electromagnetic compatibility.
2014/35/EU
Directive of the European Parliament and of the Council on the
harmonisation of the laws of the Member States relating to the making
available on the market of electrical equipment designed for use within
certain voltage limits.
In accordance with the above-named EU directive(s), the EU conformity
declaration will be at the disposal of the relevant authorities at the
following address:
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany
You find the EU conformity declaration as PDF file for downloading on the
Internet at: https://www.doc.hirschmann.com/certificates.html
The product can be used in the industrial sector.
Interference immunity: EN 61000-6-2
Emitted interference: EN 55032
Safety: EN 62368-1
The assembly guidelines provided in these instructions must be strictly
adhered to in order to observe the EMC threshold values.
Warning! This is a class A device. This device can cause interference in
living areas, and in this case the operator may be required to take
appropriate measures.

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UKCA marking
The labeled devices comply with the following UK regulations:
S.I. 2012 No. 3032
Restriction of the Use of Certain Hazardous Substances in Electrical
and Electronical Equipment Regulations
S.I. 2016 No. 1091
Electromagnetic Compatibility Regulations
The UKCA conformity declaration will be available to the relevant
authorities at the following address:
Belden UK Ltd.
1 The Technology Centre, Station Road
Framlingham, IP13 9EZ, United Kingdom
You find the UKCA conformity declaration as PDF file for downloading on
the Internet at: https://www.doc.hirschmann.com/certificates.html
The product can be used in the industrial sector.
Interference immunity: EN 61000-6-2
Emitted interference: EN 55032
Safety: EN 62368-1
Warning! This is a class A device. This device can cause interference in
living areas, and in this case the operator may be required to take
appropriate measures.
Note: The assembly guidelines provided in these instructions must be
strictly adhered to in order to observe the EMC threshold values.
LED or laser components
LED or LASER components according to IEC 60825-1 (2014):
CLASS 1 LASER PRODUCT
CLASS 1 LED PRODUCT

Installation MACH1040
Release 06 05/2023 15
FCC note
Supplier's Declaration of Conformity
47 CFR § 2.1077 Compliance Information
MACH1040
U.S. Contact Information
Belden – St. Louis
1 N. Brentwood Blvd. 15th Floor
St. Louis, Missouri 63105, United States
Phone: [phone]
This device complies with part 15 of the FCC Rules. Operation is subject
to the following two conditions: (1) This device may not cause harmful
interference, and (2) this device must accept any interference received,
including interference that may cause undesired operation.
Note: This equipment has been tested and found to comply with the limits
for a Class A digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio
frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely
to cause harmful interference in which case the user will be required to
correct the interference at his own expense.
Recycling note
After usage, this device must be disposed of properly as electronic waste,
in accordance with the current disposal regulations of your county, state,
and country.

16 Installation MACH1040
Release 06 05/2023
About this Manual
The “Installation” user manual contains a device description, safety
instructions, a description of the display, and the other information that you
need to install the device.
The following manuals are available as PDF files for download on the Internet
at https://www.doc.hirschmann.com/ :
User Manual Installation
User Manual Basic Configuration
User Manual Redundancy Configuration
Reference Manual Graphical User Interface
Reference Manual Command Line Interface
Router Configuration user manual
The Network Management Software Industrial HiVision provides you with
options for smooth configuration and monitoring. You find further information
on the Internet at the Hirschmann product pages:
http://www.hirschmann.com/en/QR/INET-Industrial-HiVision

Installation MACH1040
Release 06 05/2023 17
Key
The symbols used in this manual have the following meanings:
Listing
Work step
Subheading

18 Installation MACH1040
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1 Description
1.1 General device description
You can choose from a wide range of variants. You have the option to set up
your device individually based on different criteria:
Media type
Temperature range
Supply voltage range
Software variant
The device is designed for the special requirements of industrial automation.
The device meets the relevant industry standards, provides very high
operational reliability, even under extreme conditions, and also long-term
reliability and flexibility.
The device allows you to set up switched Industrial Ethernet networks
according to standard IEEE 802.3.
The device works without a fan.
The device is available with or without PoE functionality.
For devices without PoE, the voltage supply can be redundant if required.
The following installation options are available:
19" switch cabinet
Flat surface mounting
You have the option of choosing various media to connect to the end devices
and other network components:
Twisted pair cable
Multimode F/O
Singlemode F/O
The ring redundancy concept allows the network to be reconfigured quickly
after a failure.
Product configuration data can be provided by:
diagnosis displays
Display of the operating parameters
There are convenient options for managing the device. Manage your devices
via:
Web browser
Telnet
HiView (software for putting the device into operation)
Network management software (for example Industrial HiVision)
V.24 interface (locally on the device)

Installation MACH1040
Release 06 05/2023 19
The device provides you with a large range of functions, which the manuals
for the operating software inform you about. You can download these
manuals as PDF files from the Internet at: https://www.doc.hirschmann.com
The Hirschmann network components help you ensure continuous
communication across all levels of the company.
1.2 Combination options
The product designation of your device is made from combining the desired
product characteristics in accordance with the following table. The
corresponding short designation is in column 3.
You have numerous options of combining the device characteristics. You can
determine the possible combinations using the configurator which is
available in the Belden Online Catalog https://catalog.belden.com on the web
page of the device.
Position Characteristic Designation Property
1 ... 7 Product MAR1040 MACH Ruggedized Gigabit Ethernet Switch
MAR1042 MACH Ruggedized Gigabit Ethernet Switch with
PoE
MAR1140 MACH Ruggedized Gigabit Ethernet Switch,
ports on the rear
MAR1142 MACH Ruggedized Gigabit Ethernet Switch,
ports on the rear and with PoE
8 - (hyphen) -
9 ... 10 10/100/1000 Mbit/s
port 1 ... 4
4C 4 × Combo port (SFP slot: 100/1000 Mbit/s,
alternatively twisted pair RJ45 socket: 10/100/
1000 Mbit/s)
11 ... 12 10/100/1000 Mbit/s
port 5 ... 8
4C See 9 ... 10
13 ... 14 10/100/1000 Mbit/s
port 9 ... 10
4C See 9 ... 10
15 ... 16 10/100/1000 Mbit/s
port 13 ... 16
4C See 9 ... 10
17 ... 18 Port 17 ... 20 99 Not present
19 ... 20 Port 21 ... 24 99 Not present
21 Temperature range S Standard: 0 °C ... +60 °C (+32 °F ... +140 °F)
T Extended: -40 °C ... +70 °C (-40 °F ... +158 °F)
E Extended: -40 °C ... +70 °C (-40 °F ... +158 °F),
Conformal Coating
22 Supply voltage
range, power supply
unit 1
LSee “General technical data” on page 47.
M
Table 1: Combination options of the MACH1040 device variants

20 Installation MACH1040
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1.3 Description of the device variants
The MACH1040 devices are Ruggedized Switches with 16 × 1-Gigabit
Ethernet ports (10/100/1000 Mbit/s, connectible alternatively with optical
SFP transceivers or twisted pair cables). These ports are suitable for the
connection of terminal devices or network segments according to the
standards IEEE 802.3 100/1000BASE-FX (SFP slot) or IEEE 802.3
1000BASE-T/100BASE-TX/10BASE-T (RJ45 socket). A plugged SFP
transceiver switches off the twisted pair port.
On the MAR1140... and MAR1142... devices, the ports are on the rear
side of the device. These devices have 1 additional Fast Ethernet port on
the front side of the device, which can be used for diagnostic purposes.
The MAR1042... and MAR1142... devices support PoE (Power over
Ethernet) according to IEEE 802.3af. The Gigabit Ethernet ports 1 ... 4
are PoE ports.
23 Supply voltage
range, power supply
unit 2 or PoE power
supply unit
9 Not present
LSee “General technical data” on page 47.
M
24 Approvals H CE, UL 508, ISA 12.12.01 Class I Division 2,
GL, IEC 61850, IEEE 1613 Substation,
EN 50121-4 Railway (trackside), NEMA TS2
T CE, UL 508, ISA 12.12.01 - Class I Div. 2,
EN 50121-4 Railway (trackside), NEMA TS2,
EN 50155 Railway (train)
25 Software variant P Layer 2 Professional
R Layer 3 Professional
Position Characteristic Designation Property
Table 1: Combination options of the MACH1040 device variants