Belden Hirschmann MACH1040 Series User manual

Installation MACH1040
Release 06 05/2023
Technical support
https://hirschmann-support.belden.com
User Manual
Installation
Industrial Ethernet Ruggedized Switch
MACH1040 family Full Gigabit
Aufkleber MAC-Adresse
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V.24USB
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FAULT
Sb R1
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MAR1040
Aufkleber MAC-Adresse
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V.24USB
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MAR1040
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MAR1142
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MAR1040
MAR1042
MAR1140
MAR1142
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MAR1140, MAR1142
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RM Stand by
R1 R2
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P1
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2023-05-09 Installation MACH1040
Release 06 05/2023
The naming of copyrighted trademarks in this manual, even when not specially indicated, should
not be taken to mean that these names may be considered as free in the sense of the trademark
and tradename protection law and hence that they may be freely used by anyone.
© 2023 Hirschmann Automation and Control GmbH
Manuals and software are protected by copyright. All rights reserved. The copying, reproduction,
translation, conversion into any electronic medium or machine scannable form is not permitted,
either in whole or in part. An exception is the preparation of a backup copy of the software for
your own use.
The performance features described here are binding only if they have been expressly agreed
when the contract was made. This document was produced by Hirschmann Automation and
Control GmbH according to the best of the company's knowledge. Hirschmann reserves the right
to change the contents of this document without prior notice. Hirschmann can give no guarantee
in respect of the correctness or accuracy of the information in this document.
Hirschmann can accept no responsibility for damages, resulting from the use of the network
components or the associated operating software. In addition, we refer to the conditions of use
specified in the license contract.
You can get the latest version of this manual on the Internet at:
https://www.doc.hirschmann.com
Hirschmann Automation and Control GmbH
Stuttgarter Str. 45-51
72654 Neckartenzlingen
Germany

Installation MACH1040
Release 06 05/2023 3
Contents
Important information 5
Safety instructions 7
About this Manual 16
Key 17
1 Description 18
1.1 General device description 18
1.2 Combination options 19
1.3 Description of the device variants 20
1.3.1 Support of PoE 24
1.4 Ethernet ports 25
1.4.1 Gigabit combo port 25
1.4.2 10/100/1000 Mbit/s twisted pair port 25
1.4.3 100/1000 Mbit/s F/O port 26
1.4.4 Pin assignments 26
1.5 Display elements 27
1.5.1 Device status 28
1.5.2 LED display elements port status 30
1.6 Management interfaces 31
1.6.1 V.24 interface (external management) 31
1.6.2 USB interface 31
1.7 Signal contact 32
2 Installation 33
2.1 Checking the package contents 33
2.2 Installing an SFP transceiver (optional) 34
2.3 Wiring of the terminal blocks for supply voltage and signal
contact 34
2.3.1 Connecting the supply voltage 35
2.3.2 Wiring the signal contact 37
2.4 Installing and grounding the device 37
2.4.1 Mounting in a switch cabinet 38

4Installation MACH1040
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2.4.2 Vertical mounting on the wall 39
2.4.3 Grounding the device 40
2.5 Operating the device 40
2.6 Connecting data cables 41
2.6.1 Twisted Pair ports 41
2.6.2 Optical fiber ports 41
3 Making basic settings 42
3.1 First login (Password change) 43
4 Monitoring the ambient air temperature 44
5 Maintenance and service 45
6Disassembly 46
6.1 Removing the device 46
6.2 Removing an SFP transceiver (optional) 46
7 Technical data 47
7.1 General technical data 47
7.2 Dimension drawings 49
7.3 EMC and immunity 51
7.4 Network range 53
7.4.1 10/100/1000 Mbit/s twisted pair port 53
7.4.2 Fast Ethernet SFP transceiver 53
7.4.3 Bidirectional Fast Ethernet SFP transceiver 54
7.4.4 Gigabit Ethernet SFP transceiver 55
7.4.5 Bidirectional Gigabit Ethernet SFP transceiver 56
7.5 Power consumption/power output 58
7.6 Scope of delivery 58
7.7 Order numbers/product description 59
7.8 Accessories 59
7.9 Underlying technical standards 62
A Further support 63

Installation MACH1040
Release 06 05/2023 5
Important information
Note: Read these instructions carefully, and familiarize yourself with the
device before trying to install, operate, or maintain it. The following notes may
appear throughout this documentation or on the device. These notes warn of
potential hazards or call attention to information that clarifies or simplifies a
procedure.
Symbol explanation
This is a general warning symbol. This symbol alerts you to
potential personal injury hazards. Observe all safety notes that
follow this symbol to avoid possible injury or death.
If this symbol is displayed in addition to a safety instruction of the
type “Danger” or “Warning”, it means that there is a danger of
electric shock and failure to observe the instructions will
inevitably result in injury.
This symbol indicates the danger of hot surfaces on the device.
In connection with safety instructions, non-observance of the
instructions will inevitably result in injuries.
DANGER
DANGER draws attention to an immediately dangerous situation, which will
inevitably result in a serious or fatal accident if not observed.
WARNING
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION
CAUTION indicates a possible danger which, if not avoided, may result in
minor injuries.

6Installation MACH1040
Release 06 05/2023
NOTICE
NOTICE provides information about procedures that do not involve the risk
of injury.

Installation MACH1040
Release 06 05/2023 7
Safety instructions
General safety instructions
You operate this device with electricity. Improper usage of the device
entails the risk of physical injury or significant property damage. The
proper and safe operation of this device depends on proper handling
during transportation, proper storage and installation, and careful
operation and maintenance procedures.
Before connecting any cable, read this document, and the safety
instructions and warnings.
Operate the device with undamaged components exclusively.
The device is free of any service components. In case of a damaged
or malfunctioning device, turn off the supply voltage and return the
device to Hirschmann for inspection.
Certified usage
Use the product only for the application cases described in the
Hirschmann product information, including this manual.
Operate the product only according to the technical specifications.
See “Technical data” on page 47.
Connect to the product only components suitable for the requirements
of the specific application case.
WARNING
UNCONTROLLED MACHINE ACTIONS
To avoid uncontrolled machine actions caused by data loss, configure all
the data transmission devices individually.
Before you start any machine which is controlled via data transmission, be
sure to complete the configuration of all data transmission devices.
Failure to follow these instructions can result in death, serious injury,
or equipment damage.

8Installation MACH1040
Release 06 05/2023
Installation site requirements
Install this device only in a switch cabinet or in an operating site with
restricted access, to which maintenance staff have exclusive access.
Mount the device horizontally in a cabinet or vertically on a flat surface.
Operating the device as a table unit is inadmissible.
See “General technical data” on page 47.
Install the device in a fire protected shell if you are mounting it
vertically.
If you are operating the device in a 19" switch cabinet: install sliding/
mounting rails for supporting the weight of the device.
When you are selecting the installation location, make sure you
observe the climatic threshold values specified in the technical data.
Use the device in an environment with a maximum pollution degree
that complies with the specifications in the technical data.
Strain relief
Note: If the strain relief is insufficient, there is a potential risk of torsion,
contact problems and creeping interruptions.
Relieve the connection points of cables and lines from mechanical
stress.
Design strain reliefs in such a way that they help prevent any
mechanical damage to cables, wires or conductors caused by external
influences or their own weight.
To help prevent damage to device connections, connectors and
cables, follow the instructions for proper installation in accordance with
DIN VDE 0100-520:2013-06, sections 522.6, 522.7 and 522.13.
Device casing
Only technicians authorized by the manufacturer are permitted to open
the casing.
Make sure there is at least 10 cm (3.94 in) of space in front of the
ventilation slits of the casing.
See “General technical data” on page 47.
Never insert pointed objects (narrow screwdrivers, wires, etc.) into the
device or into the connection terminals for electric conductors. Do not
touch the connection terminals.
Do not touch the housing during operation or shortly after switching off
the device. Hot surfaces can cause injury.
Operating the device in the maximum surrounding air temperature and
stacking devices: When installing the device, make sure there is at
least 1 free rack space (approx. 5 cm (2 in)) above the device,
because heat is discharged via the device casing.

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Release 06 05/2023 9
Qualification requirements for personnel
Only allow qualified personnel to work on the device.
Qualified personnel have the following characteristics:
Qualified personnel are properly trained. Training as well as practical
knowledge and experience make up their qualifications. This is the
prerequisite for grounding and labeling circuits, devices, and systems
in accordance with current standards in safety technology.
Qualified personnel are aware of the dangers that exist in their work.
Qualified personnel are familiar with appropriate measures against
these hazards in order to reduce the risk for themselves and others.
Qualified personnel receive training on a regular basis.
National and international safety regulations
Verify that the electrical installation meets local or nationally applicable
safety regulations.
Grounding the device
The device is grounded via the separate grounding screw on the back of
the device.
Use a wire cross-section for the ground conductor that is not smaller
than the wire cross-section of the supply voltage connection, but at
least 1.0 mm² (AWG16).
Ground the device before connecting any other cables.
Disconnect the grounding only after disconnecting all other cables.
Shielded ground
The shielded ground wire of the twisted pairs cables is connected to the
front panel as a conductor.
Beware of possible short circuits when connecting a cable section with
conductive shield braiding.
Supply voltage
The supply voltage is electrically isolated from the casing.
Exclusively connect a supply voltage that corresponds to the type plate of
your device.
Every time you connect the electrical conductors, make sure that the
following requirements are met:
The power supply conforms to overvoltage category I or II.
The power supply has an easily accessible disconnecting device
(for example a switch or a plug). This disconnecting device is
clearly identified. So in the case of an emergency, it is clear which
disconnecting device belongs to which power supply cable.
The electrical wires are voltage-free.
The ground screw on the back of the device is connected to the
protective conductor.

10 Installation MACH1040
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There is a fuse in the outer conductor (AC) or the positive
conductor (DC) of the voltage supply.
Regarding the properties of this fuse: See “General technical data”
on page 47.
Supply with DC voltage: the fuse is suitable for a DC voltage.
If the neutral conductor (AC) or the negative conductor (DC) is not
grounded: there is a fuse in each of the two wires.
The wire cross-section of the power supply cable at the supply
voltage input is at least 1 mm² (North America: AWG16).
The cross-section of the protective conductor is the same size as
or bigger than the cross-section of the power supply cables.
The cables used are permitted for the temperature range of the
application case.
Relevant for North America:
The power supply lines are made up of copper wire.
Start connecting the electrical wires only if all the above safety
requirements are fulfilled.
Verify that the electrical installation meets locally or nationally
applicable safety regulations.
Use undamaged parts.
Internal fuses are triggered only in the case of a detected error in the
device. In case of damage or malfunction of the device, turn off the
supply voltage and return the device to the plant for inspection.
Only switch on the device when the casing is closed.
First connect the ground screw on the back of the device with the
protective conductor before you set up the other connections. When
removing the connections, you remove the protective conductor last.
For supply voltage connections with protective conductor connection:
First connect the protective conductor before connecting the wires for
the supply voltage.
If your device comprises a 2nd supply voltage connection of this type:
First connect the protective conductor before connecting the wires for
the supply voltages.